Panasonic SA-MAX4000PN Service Manual
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Panasonic SA-MAX4000PN Service Manual

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Please refer to the original service manual for:
CD Mechanism Unit Order No. PSG1303059AE
Speaker system SB-MAX4000PN/PS, Order No. PSG1504010CE

TABLE OF CONTENTS

1 Safety Precautions----------------------------------------------- 3
1.1. General Guidelines---------------------------------------- 3
1.2. Before Repair and Adjustment ------------------------- 4
1.3. Protection Circuitry ---------------------------------------- 4
1.5. Safety Parts Information -------------------------------- 5
2 Warning -------------------------------------------------------------- 6
2.2. Precaution of Laser Diode------------------------------- 6
(PbF)---------------------------------------------------------- 7
prevention --------------------------------------------------- 8
PAGE
SA-MAX4000PN
Model No.
SA-MAX4000PS
Product Color: (K)...Black Type
3 Service Navigation -----------------------------------------------9
3.1. Service Information ----------------------------------------9
3.2. Software Update Procedure-----------------------------9
4 Specifications ---------------------------------------------------- 10
5.2. Main Unit Key Button Operation---------------------- 12
6 Service Mode ----------------------------------------------------- 13
6.1. Cold-Start -------------------------------------------------- 13
6.3. Doctor Mode Table--------------------------------------- 14
6.4. Self-Diagnostic Mode ----------------------------------- 16
7 Troubleshooting Guide --------------------------------------- 19
7.1. Audio -------------------------------------------------------- 19
© Panasonic Corporation 2015. All rights reserved.
Unauthorized copying and distribution is a violation
of law.
PSG1504011CE
CD Stereo System
PAGE

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Summary of Contents for Panasonic SA-MAX4000PN

  • Page 1: Table Of Contents

    2.4. Handling Precautions for Traverse Ass’y------------ 7 6.5. Self-Diagnostic Error Code Table -------------------- 16 2.5. Grounding electrostatic breakdown 7 Troubleshooting Guide --------------------------------------- 19 prevention --------------------------------------------------- 8 7.1. Audio -------------------------------------------------------- 19 © Panasonic Corporation 2015. All rights reserved. Unauthorized copying and distribution is a violation of law.
  • Page 2 7.2. Power ------------------------------------------------------- 22 15 Exploded View and Replacement Parts List----------- 81 8 Disassembly and Assembly Instructions --------------- 23 15.1. Cabinet Parts Location 1------------------------------- 81 8.1. Type of Screws ------------------------------------------- 23 15.2. Cabinet Parts Location 2------------------------------- 82 8.2. Disassembly Flow Chart-------------------------------- 24 15.3.

  • Page 3: Safety Precautions

    1 Safety Precautions 1.1. General Guidelines 1. IMPORTANT SAFETY NOTICE There are special components used in this equipment which are important for safety. These parts are marked by in the Schematic Diagrams, Circuit Board Layout, Exploded Views and Replacement Parts List. It is essential that these critical parts should be replaced with manufacturer’s specified parts to prevent X-RADIATION, shock, fire, or other hazards.

  • Page 4: Before Repair And Adjustment

    1.2. Before Repair and Adjustment Disconnect AC power to discharge AC capacitor as indicate below diagram through a 10 Ω, 10 W resistor to ground. Figure 1-2 Caution: DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices. After repairs are completed, restore power gradually using a variac, to avoid overcurrent.

  • Page 5: Power Supply Using Smps Module

    1.4. Power Supply using SMPS Module This model uses Switching Mode Power Supply (SMPS) to provide the power supply to the unit. Here is the supplied part no. for the SMPS Module 1) N0AB2GP00003 (PN) 1) N0AC2GP00004 (PS) Figure 1-3 1.5.

  • Page 6: Warning

    2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensi- tive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. The following techniques should be used to help reduce the incidence of component damage caused by electrostatic discharge (ESD).

  • Page 7: General Description About Lead Free Solder (Pbf)

    Figure 2-1 2.3. General description about Lead Free Solder (PbF) The lead free solder has been used in the mounting process of all electrical components on the printed circuit boards used for this equipment in considering the globally environmental conservation. The normal solder is the alloy of tin (Sn) and lead (Pb).

  • Page 8: Grounding For Electrostatic Breakdown Prevention

    ble cable, cut off the antistatic FFC. Figure 2-2 2.5. Grounding for electrostatic breakdown prevention • As for parts that use optical pick-up (laser diode), the optical pick-up is destroyed by the static electricity of the working environ- ment. Repair in the working environment that is grounded. 2.5.1.

  • Page 9: Service Navigation

    3 Service Navigation 3.1. Service Information This service manual contains technical information which will allow service personnel’s to understand and service this model. Please place orders using the parts list and not the drawing reference numbers. If the circuit is changed or modified, this information will be followed by supplement service manual to be filed with original service manual.

  • Page 10: Specifications

    Class Class 2 Supported profiles A2DP, AVRCP, SPP, OPP, FTP System: SC-MAX4000PN Operating frequency 2.4 GHz band FH-SS Main Unit: SA-MAX4000PN Operation distance 10 m line of sight Speaker System: SB-MAX4000PN Internal memory section System: SC-MAX4000PS Memory Main Unit: SA-MAX4000PS...

  • Page 11: Location Of Controls And Components

    5 Location of Controls and Components 5.1. Remote Control Key Button Operation...

  • Page 12: Main Unit Key Button Operation

    5.2. Main Unit Key Button Operation...

  • Page 13: Service Mode

    6 Service Mode 6.1. Cold-Start Item Key Operation FL Display Mode Name Description Front Key Cold Start To carry out cold-start or initialize 1. Unplug AC power cord. to shipping mode 2. Press & hold [POWER] button. 3. Plug in AC power cord while [POWER] button being pressed.

  • Page 14: Doctor Mode Table

    6.3. Doctor Mode Table 6.3.1. Doctor Mode Table 1 Item Key Operation FL Display Mode Name Description Front Key Doctor Mode To enter into Doctor Mode In CD Mode: 1. Press [ ] button on main unit follow by [4] and [7] on remote control.
  • Page 15 6.3.2. Doctor Mode Table 2 Item Key Operation FL Display Mode Name Description Front Key Volume Setting To check the volume setting of the In Doctor Mode: Check main unit. 1. Press [7], [8], [9] button on the remote control. Press [7]: VOL50 Volume Press [8]: VOL35...

  • Page 16: Self-Diagnostic Mode

    6.4. Self-Diagnostic Mode Item Key Operation FL Display Mode Name Description Front Key Self Diagnostic To enter into self diagnostic checking Step 1: Select CD mode Mode (Ensure no disc is inserted). Step 2: Press & hold [ ] button follow by [ ] on main unit for 2 seconds.
  • Page 17 6.5.2. CD Mechanism Error Code Table Item Key Operation FL Display Mode Name Description Front Key Error Code Diagnosis Contents: Press [ ] on main unit for next CD H15 CD Open Abnormal error. During operation POS_SW_R On fail to be detected within 4 sec. Error No.

  • Page 19: Troubleshooting Guide

    7 Troubleshooting Guide 7.1. Audio Place other wireless equipment more than 2 meters away from main unit Audio confirmation Sound skip from front speaker (Bluetooth input) Check the radio wave interference of other wireless equipment (cordless phone, microwave oven, WiFi, other BT devices). No sound from front speaker (Bluetooth input) VFD display BLUETOOTH READY Check the connection to front speaker...
  • Page 20 IC1001 IC4001 IC3001 IC3001 IC3101 IC3101 IC3201 IC3201 IC3301 IC3301 Check Command From SoC Pin 4,5 Check IC Supply (3.3V) IC4001 Check Xtal Operation : Pin 22,40 Troubleshooting X4001 (24 MHz) (15V) : pin 25 ,36 Check Audio Input Pin : 6 (Mic ) Digital Data Square wave Pin : 7 (AUX - Non GS/JPN) (0-3.3V )
  • Page 21 Check Spekaer Output Change D-AMP IC Result : +36V (VDD) JK3500 DAMP + Terminal to GND Troubleshooting - Terminal to GND Check D-AMP IC Result : +18V (1/2 VDD) PWM Output DC 1/2 PVDD (0V to PVDD) PWM Input From RCh - SW : IC3001 From IC4001...

  • Page 22: Power

    7.2. Power Reset Method ( Reset Method (Factory Shipment Status) 1. Plug In AC cord together with (no 2). 2. Press and hold the power button for 4 seconds then FL display will show RESET for 2 seconds. 3. Turn off the power. Main set power ON Power do not turn ON Power ON by remote control OK...

  • Page 23: Disassembly And Assembly Instructions

    8 Disassembly and Assembly Instructions • This section describes the disassembly and/or assembly procedures for all major printed circuit boards & main compo- nents for the unit. (You may refer to the section of “Main components and P.C.B Locations” as described in this service manual) •...

  • Page 24: Disassembly Flow Chart

    8.2. Disassembly Flow Chart 8.4. Top Cabinet 8.5. Front Panel Unit 8.16. SMPS Module 8.17. Main P.C.B. 8.6. FL Display P.C.B. 8.9. Volume Jog P.C.B. 8.18. CD Mechanism Unit 8.7. Illumination Jog 8.10. USB P.C.B. P.C.B. 8.19. CD Interface P.C.B. 8.8.

  • Page 25: Main Components And P.c.b. Locations

    8.3. Main Components and P.C.B. Locations...

  • Page 26: Disassembly Of Top Cabinet

    8.4. Disassembly of Top Cabinet Step 4 Slightly lift up the Top Cabinet. Step 5 Remove Top Cabinet. Step 1 Remove 2 screws. Step 2 Remove 5 screws. Step 3 Slightly release both sides of the Top Cabinet as arrow shown.

  • Page 27: Disassembly Of Front Panel Unit

    8.5. Disassembly of Front Panel Step 7 Release catches at the bottom and on the side of the unit. Unit • Refer to “Disassembly of Top Cabinet”. Step 1 Detach 9P Wire at the connector (CN2507) on Main P.C.B.. Step 2 Detach 6P Wire at the connector (CN2508) on Main P.C.B..

  • Page 28: Disassembly Of Fl Display P.c.b

    8.6. Disassembly of FL Display 8.7. Disassembly Illumination P.C.B. Jog P.C.B. • Refer to “Disassembly of Top Cabinet”. • Refer to “Disassembly of Top Cabinet”. • Refer to “Disassembly of Front Panel Unit”. • Refer to “Disassembly of Front Panel Unit”. Step 1 Remove 3 screws.

  • Page 29: Disassembly Of Bt&Nfc P.c.b

    Step 4 Detach 10P FFC at connector (P1930) on Illumination 8.9. Disassembly of Volume Jog Jog P.C.B.. P.C.B. Step 5 Detach 13P FFC at connector (P1932) on Illumination Jog P.C.B.. • Refer to “Disassembly of Top Cabinet”. Step 6 Remove Illumination Jog P.C.B.. •...

  • Page 30: Disassembly Of Usb P.c.b

    Step 4 Detach 10P FFC at connector (P1960) on Volume Jog 8.11. Disassembly of Mic P.C.B. P.C.B.. • Refer to “Disassembly of Top Cabinet”. Step 5 Remove Volume Jog P.C.B.. • Refer to “Disassembly of Front Panel Unit”. Step 1 Remove Mic Volume Knob. 8.10.

  • Page 31: Disassembly Of Dj Cabinet Unit

    8.12. Disassembly of DJ Cabinet Step 3 Remove 2 screws. Unit • Refer to “Disassembly of Top Cabinet”. • Refer to “Disassembly of Front Panel Unit”. • Refer to “Disassembly of FL Display P.C.B.”. • Refer to “Disassembly of Illumination Jog P.C.B.”. •...

  • Page 32: Disassembly Of Button Left P.c.b

    8.13. Disassembly of Button Left 8.14. Disassembly of Multi Control P.C.B. P.C.B. • Refer to “Disassembly of Top Cabinet”. • Refer to “Disassembly of Top Cabinet”. • Refer to “Disassembly of Front Panel Unit”. • Refer to “Disassembly of Front Panel Unit”. •...

  • Page 33: Disassembly Of Button Right P.c.b

    8.15. Disassembly of Button Right 8.16. Disassembly of SMPS Module P.C.B. • Refer to “Disassembly of Top Cabinet”. • Refer to “Disassembly of Top Cabinet”. Step 1 Remove screw. • Refer to “Disassembly of Front Panel Unit”. • Refer to “Disassembly of FL Display P.C.B.”. •...

  • Page 34: Disassembly Of Main P.c.b

    Step 5 Release P.C.B. Spacers. Step 2 Detach 9P Wire at the connector (CN2507) on Main Step 6 Remove SMPS Module. P.C.B.. Step 3 Detach 6P Wire at the connector (CN2508) on Main P.C.B.. Step 4 Detach 30P FFC at the connector (CN2506) on Main P.C.B..

  • Page 35: Disassembly Of Cd Mechanism Unit

    Step 12 Remove 4 screws. 8.19. Disassembly of CD Interface Step 13 Release P.C.B. Spacer. P.C.B. Step 14 Remove Main P.C.B.. • Refer to “Disassembly of Top Cabinet”. • Refer to “Disassembly of CD Mechanism Unit”. Step 1 Remove 2 screws. Step 2 Desolder pins of the motor (M7301).

  • Page 36: Service Position

    9 Service Position Note: For description of the disassembly procedures, refer Step 9 Place FL Display P.C.B. on the insulated material. Section 8 of the Service Manual. Step 10 Attach 13P FFC at connector (P1700) on FL Display P.C.B.. 9.1. Checking of FL Display P.C.B., Step 11 Attach 12P FFC at connector (P7701) on BT&NFC Button...

  • Page 37: Checking Of Smps Module

    9.2. Checking of SMPS Module 9.3. Checking of Main P.C.B. Step 1 Remove Top Cabinet. Step 1 Remove Top Cabinet. Step 2 Remove SMPS Module. Step 2 Remove Main P.C.B.. Step 3 Place SMPS Module on the insulated material. Step 3 Place Main P.C.B. on the insulated material as shown. Step 4 Attach 13P Cable at the connector (CON2) on SMPS Step 4 Attach 30P FFC at the connector (CN2506) on Main Module.

  • Page 39: Block Diagram

    BT UART RTS UART0 RTS CN2508 CN9001 D+ A D+ A 2D+ 7 3 USB A D+ P7701* P1504 P1500 CN2506 BT LDO ON BT LDO ON NOTE: “ * ” REF IS FOR INDICATION ONLY SA-MAX4000PN/PS SYSTEM CONTROL (1/4) BLOCK DIAGRAM...
  • Page 40 FL1 CS CN2506 P1500 P1502 P1600 P1601 P1700 FL1 CS MSCS 21 +3.3V DAT2 SD DAT2 DAT3 SD DAT3 DAT3 IR1730 REMOTE SENSOR CN2506 P1500 P1502 P1600 P1601 P1700 REM IN REM IN +3.3V SA-MAX4000PN/PS SYSTEM CONTROL (2/4) BLOCK DIAGRAM...
  • Page 41 P1501 DJ_SAMPLER_LED D1501 MEMORY1_LED CN2505 P1501 MEMORY1_LED D1500 MEMORY4_LED CN2505 P1501 MEMORY4_LED IC1202 IO EXPANDER D1506 DJ_JUKEBOX_LED CN2505 P1501 DJ_JUKEBOX_LED KPX6 18 /CLR Q2502 SWITCH +5.6V TO SYSTEM CONTROL BLOCK (4/4) QR2502 LED DRIVE SA-MAX4000PN/PS SYSTEM CONTROL (3/4) BLOCK DIAGRAM...
  • Page 42 USB A PCONT SYNC PX4 23 SYNC GPIO17 TEMP DET TEMP DET ADIN5 PDET +40V PDET +40V GPIO0 FROM/TO PDET PDET GPIO15 POWER SUPPLY NRST NRST DC DET DC DET TO SYSTEM CONTROL BLOCK (3/4) SA-MAX4000PN/PS SYSTEM CONTROL (4/4) BLOCK DIAGRAM...

  • Page 43: Audio

    TO AUDIO 4 AMI DOUT 13 TUN SDO BLOCK (2/2) AM ANT TUN INT GPIO2 18 TUN RST DFS 14 TUN WCK TUN BCK DCLK 17 I2C SCL SCLK FROM/TO SYSTEM CONTROL SDIO I2C SDA SA-MAX4000PN/PS AUDIO (1/2) BLOCK DIAGRAM...
  • Page 44 TO AUDIO INPUT B BST A BLOCK (1/2) OUT A OUT A INPUT A OUT B BST B BST C /RST JK3500 OUT C SUBWOOFER LEFT JK3500 OUT D /OTW OUT D /FAULT BST D SA-MAX4000PN/PS AUDIO (2/2) BLOCK DIAGRAM...

  • Page 45: Power Supply

    +5.6V PW CD +5R6V CN2103 PCONT PCONT CN2103 SMPS BP SMPS BP CN2103 SMPS-ID SMPS ID FROM/TO SYSTEM CONTROL TO POWER SUPPLY CN2103 TEMP DET TEMP DET BLOCK (2/2) CN2103 POWER MODE POWER MODE SA-MAX4000PN/PS POWER SUPPLY (1/2) BLOCK DIAGRAM...
  • Page 46 USB OVC 3 /OC VOUT 1 USB B PCONT USB B PCONT 4 EN IC9003 5 VIN USB HIGH SIDE SWITCH TO POWER SUPPLY BLOCK (1/2) NOTE: “ * ” REF IS FOR INDICATION ONLY SA-MAX4000PN/PS POWER SUPPLY (2/2) BLOCK DIAGRAM...

  • Page 47: Wiring Connection Diagram

    P1650 P1601 P1602 P1600 BUTTON RIGHT P.C.B. MULTI CONTROL P.C.B. P1930 BUTTON LEFT P.C.B. P1932 P1960 VOLUME JOG P.C.B. ILLUMINATION JOG P.C.B. P1503 P1504 P7701* BT&NFC P.C.B. NOTE: " * " REF IS FOR INDICATION ONLY. SA-MAX4000PN/PS WIRING CONNECTION DIAGRAM...

  • Page 49: Schematic Diagram

    12 Schematic Diagram 12.1. Schematic Diagram Notes • This schematic diagram may be modified at any time with the development of new technology. Notes: S1500: Power ( ) switch. S1501: D.Bass switch. S1502: Display switch. S1503: Latin Preset EQ switch. S1504: DJ 3 switch.

  • Page 51: Main (Cd Motor Driver) Circuit

    C5020 C5004 10V100 C5003 C5018 DVD-LD 0.01 GND-LD LB5002 D5001 G1C100KA0101 B0JCAE000001 SYS5V_GND SO: MAIN (SOC I/O EXPANDER): SCHEMATIC DIAGRAM - 3 ~ 4 VR: MAIN (VREG FAN): SCHEMATIC DIAGRAM - 11 ~ 13 SA-MAX4000PN/PS MAIN (CD MOTOR DRIVER) CIRCUIT...

  • Page 52: Main (Usb Emmc) Circuit

    SO: MAIN (SOC I/O EXPANDER): SCHEMATIC DIAGRAM - 3 ~ 4 CO: MAIN (CONNECTOR): SCHEMATIC DIAGRAM - 7~ 8 DS: MAIN (DSP): SCHEMATIC DIAGRAM - 9 SA-MAX4000PN/PS MAIN (USB EMMC) CIRCUIT VR: MAIN (VREG FAN): SCHEMATIC DIAGRAM - 11 ~ 13...

  • Page 53: Main (Soc Io Expander) Circuit (1/2)

    US: MAIN (USB EMMC): SCHEMATIC DIAGRAM - 2 SWITCH CO: MAIN (CONNECTOR): SCHEMATIC DIAGRAM - 7~ 8 DS: MAIN (DSP): SCHEMATIC DIAGRAM - 9 VR: MAIN (VREG FAN): SCHEMATIC DIAGRAM - 11 ~ 13 SA-MAX4000PN/PS MAIN (SOC I/O EXPANDER) CIRCUIT...

  • Page 54: Main (Soc Io Expander) Circuit (2/2)

    DS: MAIN (DSP): SCHEMATIC DIAGRAM - 9 DJ_LED TU: MAIN (TUNER AUX): SCHEMATIC DIAGRAM - 10 VR: MAIN (VREG FAN): SCHEMATIC DIAGRAM - 11 ~ 13 REM_IN REM_IN MPORT_DET MPORT_DET SA-MAX4000PN/PS MAIN (SOC I/O EXPANDER) CIRCUIT NOTE: “ * ” REF IS FOR INDICATION ONLY...

  • Page 55: Main (Damp) Circuit (1/2)

    SO: MAIN (SOC I/O EXPANDER): SCHEMATIC DIAGRAM - 3 ~ 4 BST_C R3205 DS: MAIN (DSP): SCHEMATIC DIAGRAM - 9 GVDD_CD BST_D C3206 C3223 VR: MAIN (VREG FAN): SCHEMATIC DIAGRAM - 11 ~ 13 0.033 R3210 R3211 SA-MAX4000PN/PS MAIN (DAMP) CIRCUIT...

  • Page 56: Main (Damp) Circuit (2/2)

    L3003 G1C4R7MA0172 BST_C R3011 PW_MUX_+12V GVDD_CD BST_D R3664 C3007 C3027 0.033 C3000 R3665 16V33 DAMPGND DS: MAIN (DSP): SCHEMATIC DIAGRAM - 9 R3016 R3017 R3018 R3019 VR: MAIN (VREG FAN): SCHEMATIC DIAGRAM - 11 ~ 13 SA-MAX4000PN/PS MAIN (DAMP) CIRCUIT...

  • Page 57: Main (Connector) Circuit (1/2)

    DS: MAIN (DSP): SCHEMATIC DIAGRAM - 9 R2563 IN SCHEMATIC DGND TU: MAIN (TUNER AUX): SCHEMATIC DIAGRAM - 10 C2553 100P R2564 DIAGRAM - 18 VR: MAIN (VREG FAN): SCHEMATIC DIAGRAM - 11 ~ 13 C2554 100P R2565 SA-MAX4000PN/PS MAIN (CONNECTOR) CIRCUIT...

  • Page 58: Main (Connector) Circuit (2/2)

    US: MAIN (USB EMMC): SCHEMATIC DIAGRAM - 2 LED DRIVE SO: MAIN (SOC I/O EXPANDER): SCHEMATIC DIAGRAM - 3 ~ 4 VR: MAIN (VREG FAN): SCHEMATIC DIAGRAM - 11 ~ 13 QR2512 B1GBCFGN0016 LED DRIVE SA-MAX4000PN/PS MAIN (CONNECTOR) CIRCUIT QR2511 B1GBCFGN0016 LED DRIVE...

  • Page 59: Main (Dsp) Circuit

    SO: MAIN (SOC I/O EXPANDER): SCHEMATIC DIAGRAM - 3 ~ 4 DA: MAIN (DAMP): SCHEMATIC DIAGRAM - 5 ~ 6 CO: MAIN (CONNECTORS): SCHEMATIC DIAGRAM - 7~ 8 TU: MAIN (TUNER AUX): SCHEMATIC DIAGRAM - 10 VR: MAIN (VREG FAN): SCHEMATIC DIAGRAM - 11 ~ 13 SA-MAX4000PN/PS MAIN (DSP) CIRCUIT...

  • Page 60: Main (Tuner Aux) Circuit

    SO: MAIN (SOC I/O EXPANDER): SCHEMATIC DIAGRAM - 3 ~ 4 CO: MAIN (CONNECTOR): SCHEMATIC DIAGRAM - 7~ 8 DS: MAIN (DSP): SCHEMATIC DIAGRAM - 9 VR: MAIN (VREG FAN): SCHEMATIC DIAGRAM - 11 ~ 13 SA-MAX4000PN/PS MAIN (TUNER AUX) CIRCUIT...

  • Page 61: Main (Vreg Fan) Circuit (1/3)

    SO: MAIN (SOC I/O EXPANDER): SCHEMATIC DIAGRAM - 3 ~ 4 PW_1R5V DA: MAIN (DAMP): SCHEMATIC DIAGRAM - 5 ~ 6 CO: MAIN (CONNECTORS): SCHEMATIC DIAGRAM - 7~ 8 DS: MAIN (DSP): SCHEMATIC DIAGRAM - 9 SA-MAX4000PN/PS MAIN (VREG FAN) CIRCUIT...

  • Page 62: Main (Vreg Fan) Circuit (2/3)

    PWGND RT/CLK VOUT C2151 R2245 D2111 R2197 4700P DZ2J130M0L 1.8M R2196 R2178 PW_CD_3R3V 270K R2181 Q2116 B1GBCFJJ0041 SWITCH DGND2 R2225 R2199 CDMOTOR_GND CD3R3_GND TO MAIN (VREG FAN) TO MAIN (VREG FAN) CIRCUIT (1/3) CIRCUIT (3/3) SA-MAX4000PN/PS MAIN (VREG FAN) CIRCUIT...

  • Page 63: Main (Vreg Fan) Circuit (3/3)

    DA: MAIN (DAMP): SCHEMATIC DIAGRAM - 5 ~ 6 C2195 CO: MAIN (CONNECTORS): SCHEMATIC DIAGRAM - 7 ~ 8 DAMPGND DS: MAIN (DSP): SCHEMATIC DIAGRAM - 9 TU: MAIN (TUNER AUX): SCHEMATIC DIAGRAM - 10 SA-MAX4000PN/PS MAIN (VREG FAN) CIRCUIT...

  • Page 64: Illumination Jog And Volume Jog Circuit

    D1932 B3AEA0000172 B1GBCFJJ0051 PW_SW3R3V LED DRIVE R1936 D1931 B3AEA0000172 DGND DGND VOL_JOG_A VOL_JOG_B QR1933 R1937 D1938 B3ABA0000905 B1GBCFJJ0051 LED_SUPPLY LED DRIVE R1939 D1939 B3ABA0000905 BLUE GREEN QR1934 D1933 B1GBCFJJ0051 R1934 B3AAA0001129 LED DRIVE SA-MAX4000PN/PS ILLUMINATION JOG / VOLUME JOG CIRCUIT...

  • Page 65: Fl Display Circuit

    R1800 R1801 C1812 C1806 R1810 R1811 C1807 DGND R1809 R1803 1.2K C1802 C1800 D1802 B0ADDH000009 C1803 R1816 R1813 R1815 2.7K PW_FL12V Q1802 D1801 Q1801 B0ADDH000009 R1814 B1HFCDE00002 B1HFCDE00002 C1804 C1801 4.7K SWITCH SWITCH PGND FL_DATA PW_SW3R3V SA-MAX4000PN/PS FL DISPLAY CIRCUIT...

  • Page 66: Button Left Circuit

    S1507 S1509 R1532 R1531 R1533 PW5V R1504 3.9K PW_5V PW_SW3R3V R1505 PW_SW3R3V R1507 DGND R1512 DGND PW_STBY3R3V R1508 PW_STBY3R3V REM_IN REM_IN S1512 S1510 S1511 R1536 R1535 R1534 NFC_D3R3V DJ JUKEBOX DJ SAMPLER DJ EFFECT 3.9K 6.8K SA-MAX4000PN/PS BUTTON LEFT CIRCUIT...

  • Page 67: Button Right And Multi Control Circuit

    R1609 KEY_3 MUX_INPUT_A R1610 KEY_4 MUX_KEY4 R1611 KEY_B MUX_KEY1 R1612 DGND MUX_KEY2 DGND KEY_B DJ_JOG_B R1600 R1601 DJ_JOG_A C1602 C1600 C1601 10V22 100P 100P 1 2 3 IC1600 C0JBAR000655 VR1600 MULTIPLEXER MULTI CONTROL SA-MAX4000PN/PS BUTTON RIGHT / MULTI CONTROL CIRCUIT...

  • Page 68: Mic, Usb And Cd Interface Circuit

    MAIN (CONNECTOR) TRV+ USB_PLAY1_LED CIRCUIT (CN2509) USB_A_5R2V IN SCHEMATIC USB_B_5R2V DIAGRAM - 7 D9001 DGND R9000 B3AAA0000487 DGND M7301* TRAVERSE MOTOR SA-MAX4000PN/PS MIC / USB / CD INTERFACE CIRCUIT R9002 D9000 NOTE: “ * ” REF IS FOR INDICATION ONLY B3AAA0000487...

  • Page 69: Printed Circuit Board

    K3200 Q3501 K3000 K3201 K3001 R2235 Q2117 R2201 LB2105 C3568 C3567 QR2102 R2200 R2205 R6113 R2208 C6109 R6116 C6121 R6114 R6115 C6108 C6120 C2183 R6112 LB2531 LB2532 LB2535 LB2533 LB2534 LB2536 R3661 3765JA 3765JA LB2537 (SIDE A) SA-MAX4000PN/PS MAIN P.C.B.

  • Page 70: Main P.c.b. (Side B)

    11-LL+ VA51 2-RL- 4-RM- 6-RH- 8-LM- 10-LH- 12-LL- R3662 3765JA 3765JA CN2502 CN2501 (TO SB-MAX4000) (TO SB-MAX4000) (SIDE B) TO SPEAKERS AUX IN 1 FM ANT AM ANT NOTE: " * " REF IS FOR INDICATION ONLY SA-MAX4000PN/PS MAIN P.C.B.

  • Page 71: Fl Display, Mic And Usb P.c.b

    CN1401 W401 C1415 C1411 JK1403 C1409 R1404 LB1404 K1401 R1408 W4002 R1403 R1407 W4000 K1400 C1417 LB1405 C1423 C1441 C1420 LB1407 C1421 VR1401 LB1406 C1422 R1409 JK1402 MIC VOL AUX IN 2 SA-MAX4000PN/PS FL DISPLAY / MIC / USB P.C.B.

  • Page 72: Button Left And Button Right P.c.b

    S1657 S1504 (ALBUM/TRACK) (LATIN EQ) S1509 (BT-PAIRING) (DJ3) R1528 (DJ6) W2041 D1511 W2017 R1533 W202 W209 W210 R1555 S1510 W203 (DJ EFFECT) R1559 W2000 W2007 P1502 W2008 P1650 K1652 3839BB-1 3839BB-1 3839BC-1 3839BC-1 SA-MAX4000PN/PS BUTTON LEFT / BUTTON RIGHT P.C.B.

  • Page 73: Volume Jog, Illumination Jog, Multi Control And Cd Interface P.c.b

    IC1600 CN7001 M7301* TO LOADING P.C.B. VR1600 (TRAVERSE (CD MECHANISM MOTOR) UNIT) 3556A 3556A 3839BH-1 3839BH-1 MULTI CONTROL NOTE: " * " REF IS FOR INDICATION ONLY SA-MAX4000PN/PS VOLUME JOG / ILLUMINATION JOG / MULTI CONTROL / CD INTERFACE P.C.B.

  • Page 75: Voltage And Waveform Measurement

    IC1001 REF NO. MODE PLAY STANDBY IC1001 REF NO. MODE PLAY STANDBY IC1001 REF NO. MODE PLAY STANDBY IC1002 IC1003 REF NO. MODE PLAY STANDBY IC1202 REF NO. MODE PLAY STANDBY IC1202 REF NO. MODE PLAY STANDBY SA-MAX4000PN/PS MAIN P.C.B.
  • Page 76 REF NO. MODE PLAY STANDBY IC3001 REF NO. MODE PLAY 12.2 12.1 STANDBY 12.2 12.1 IC3001 REF NO. MODE PLAY 30.1 30.1 39.5 39.5 39.5 39.5 39.5 39.5 STANDBY 30.1 30.1 39.5 39.5 39.5 39.5 39.5 39.5 SA-MAX4000PN/PS MAIN P.C.B.
  • Page 77 30.1 30.1 39.5 39.5 39.5 39.5 39.5 39.5 STANDBY 30.1 30.1 39.5 39.5 39.5 39.5 39.5 39.5 IC3301 REF NO. MODE PLAY 30.1 STANDBY 30.1 IC4001 REF NO. MODE PLAY STANDBY IC4001 REF NO. MODE PLAY STANDBY SA-MAX4000PN/PS MAIN P.C.B.
  • Page 78 Q2116 Q2117 Q2119 Q2501 REF NO. MODE PLAY 12.5 15.3 13.1 STANDBY 12.5 15.3 13.1 Q2502 Q3500 Q3501 Q3502 Q3503 REF NO. MODE PLAY 19.7 19.7 19.7 19.7 39.5 39.4 STANDBY 19.7 19.7 19.7 19.7 39.5 39.4 SA-MAX4000PN/PS MAIN P.C.B.
  • Page 79 11.9 11.9 STANDBY 11.9 11.9 SA-MAX4000PN/PS MIC P.C.B. QR1961 QR1962 QR1963 QR1964 REF NO. MODE PLAY STANDBY SA-MAX4000PN/PS VOLUME JOG P.C.B. QR1931 QR1932 QR1933 QR1934 REF NO. MODE PLAY STANDBY SA-MAX4000PN/PS ILLUMINATION JOG P.C.B. IC1600 REF NO. MODE PLAY STANDBY...

  • Page 81: Exploded View And Replacement Parts List

    VR1960 JK9001 *P7701 CN9001 VR1930 JK9002 (VOLUME JOG P.C.B.) (BT&NFC P.C.B.) 22-1 (MIC P.C.B.) 22-3 CN1401 VR1401 22-2 JK1402 JK1403 22-1 22-3 22-2 SA-MAX4000PN/PS NOTE: " * " PART IS NOT SUPPLIED / REF IS FOR INDICATION ONLY. CABINET DRAWING...

  • Page 82: Cabinet Parts Location

    15.2. Cabinet Parts Location 2 P1650 P1501 P1500 (BUTTON RIGHT P.C.B.) P1502 (BUTTON LEFT P.C.B.) P1503 P1504 P1601 P1600 P1602 VR1600 (MULTI CONTROL P.C.B.) SA-MAX4000PN/PS NOTE: " * " PART IS NOT SUPPLIED / REF IS FOR INDICATION ONLY. CABINET DRAWING...

  • Page 83: Cabinet Parts Location

    ZJ6101 CN2502 CN2105 CN2104 (MAIN P.C.B.) P1002 CN2505 CN2506 CN2509 CN2508 CN2507 CN7002 (CD INTERFACE P.C.B.) ZJ1001 P5101 P5001 CN7001 S7201 (SMPS MODULE) SA-MAX4000PN/PS NOTE: " * " PART IS NOT SUPPLIED / REF IS FOR INDICATION ONLY. CABINET DRAWING...

  • Page 84: Packaging

    15.4. Packaging SB-MAX4000 ** TOP PAD ACCESSORIES BAG F R O N T SA-MAX4000PN/PS AC CORD (FOR PN ONLY) AC CORD (FOR PS ONLY) OI BOOK FM INDOOR ANTENNA F R O N T AM LOOP ANTENNA POLYFOAM (BOTTOM LEFT)

  • Page 85: Mechanical Replacement Part List

    15.5. Mechanical Replacement Part List Safety Ref. Part No. Part Name & Qty Remarks Description REX1747 WIRE (USB- Safety Ref. Part No. Part Name & Qty Remarks MAIN) Description REX1702 13P WIRE (MAIN- PAVCJM SMPS) CABINET RGK2538-1K CD LID CHASSIS RGK2540-1K TOP ORNAMENT RGL0787B-W...
  • Page 86 Safety Ref. Part No. Part Name & Qty Remarks Description RMG1002-D MECHA CUSHION RMGX0033A-K CD LID CUSHION RMK0870A-2 BOTTOM CHASSIS RMQ2273 DJ SLIDER SHEET RMQ2275 FRONT MECHA SUP- PORT RMQ2352 DJ SHEET RMX0510 SMPS PCB SPACER RSC1293-1 MIC SHIELD PLATE RHD26016-1L SCREW RHD26046...

  • Page 87: Electrical Replacement Part List

    15.6. Electrical Replacement Part List Safety Ref. Part No. Part Name & Qty Remarks Description PCB14 N0AC2GP00004 SMPS MODULE Safety Ref. Part No. Part Name & Qty Remarks PCB15 REP4945A INTERFACE (RTL) Description P.C.B PRINTED CIRCUIT INTEGRATED CIR- BOARDS CUITS PCB1 RFKV5075RA MAIN...
  • Page 88 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description IC3001 C1AB00003986 (E.S.D) IC3101 C1AB00004014 (E.S.D) DIODES IC3201 C1AB00004014 (E.S.D) IC3301 C1AB00003986 (E.S.D) D1001 DZ2J130M0L DIODE (E.S.D) IC4001 VUEALLPT090 (E.S.D) D1500 B3AAA0001129 DIODE...
  • Page 89 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description S1510 EVQ21405RJ SW DJ EFFECT LB1001 J0JBC0000010 INDUCTOR S1511 EVQ21405RJ SW DJ SAMPLER LB1002 J0JBC0000010 INDUCTOR S1512 EVQ21405RJ SW DJ JUKEBOX LB1003 J0JBC0000010 INDUCTOR...
  • Page 90 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description LB5002 G1C100KA0101 INDUCTOR LB5012 D0GBR00J0004 1/10W LB5003 J0JHC0000045 INDUCTOR LB5013 D0GBR00J0004 1/10W LB5004 J0JHC0000045 INDUCTOR LB5014 D0GBR00J0004 1/10W LB5005 J0JBC0000134 INDUCTOR LB5015 D0GBR00J0004...
  • Page 91 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description W7025 ERJ3GEY0R00V 1/10W R1098 D0GDR00J0004 1/8W R1100 J0JBC0000010 INDUCTOR REMOTE SENSOR R1101 J0JBC0000010 INDUCTOR R1103 D0GB222JA065 2.2K 1/10W IR1730 B3RAB0000109 REMOTE SENSOR R1104 D0GB222JA065...
  • Page 92 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description R1607 D0GBR00J0004 1/10W R2006 D0GB473JA065 1/10W R1608 D0GBR00J0004 1/10W R2007 D0GB473JA065 1/10W R1609 D0GBR00J0004 1/10W R2101 D0GB681JA065 1/10W R1610 D0GBR00J0004 1/10W R2102 D0GB473JA065...
  • Page 93 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description R2563 D0GBR00J0004 1/10W R3509 D0GB104JA065 100K 1/10W R2564 D0GBR00J0004 1/10W R3510 D0GB104JA065 100K 1/10W R2565 D0GBR00J0004 1/10W R3511 D0GB3R3JA065 1/10W R2569 J0JBC0000010 INDUCTOR...
  • Page 94 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description R5005 D0GB683JA065 1/10W C1012 F1H1C224A178 0.22uF R5006 D0GB683JA065 1/10W C1013 F1H1A335A083 3.3uF R5008 D0GB101JA065 1/10W C1014 F2A1C101A243 100uF R5009 D0GB122JA065 1.2K 1/10W C1015...
  • Page 95 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description C1802 F1J1E105A287 C2180 F1H1H104B047 0.1uF C1803 F1H1H104B047 0.1uF C2181 F1H1H104B047 0.1uF C1804 F1H1H104B047 0.1uF C2182 F1H1H104B047 0.1uF C1805 F2A1V470B125 47uF C2183 F1H1H104B047 0.1uF...
  • Page 96 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description C3119 F1K1H105A250 C3563 ECQV1H105JL3 C3122 F1H1H333B055 0.033uF 50V C3565 ECQV1H105JL3 C3123 F1H1H333B055 0.033uF 50V C3566 ECQV1H105JL3 C3200 F1J1C1060006 10uF C3567 F1K2A105A006 100V C3201...
  • Page 97 MMH1504...

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