Pentair PENTEK INTELLIDRIVE Quick Start Manual

1
Indoor Installation Procedure
• Begin procedure by removing screw at bottom of front cover.
• Pull top of cover towards you, away from back plate to create gap.
• Pull bottom of cover towards you; liftup on cover and remove.
• Mount the Drive vertically on post, stud, or flat surface.
• Permanently attach the Drive using top slotted hole, plus either the
three bottom holes (for flat surface mounting) or the center bottom
hole (for attaching to post or stud).
• Leave 3" clearance around the Drive for proper cooling.
NOTICE After all wiring connections in Step 2 are complete, reattach
cover by hooking it on top of back plate (be sure to leave gap). Lower
bottom of cover into place. Push cover evenly against back plate,
eliminating gap. Replace screw at bottom of front cover.
3
Initial Startup:
Program the Drive
Apply 230V power to the
Apply 230V to Drive
PENTEK INTELLIDRIVE.
"Setup Guide" will appear
Enter Motor Phase
in the display. Follow
(1 Phase or 3 Phase)
the keypress sequence
Press Enter
shown here:
1 Phase
Connection Type
(2 Wire or 3 Wire)
Press Enter
(Continued next column)
Enter Service
Factor Amps
Press Enter
5
Set Time
Initial Startup: Check List
Press Enter
• Ensure system has properly sized relief valve and pressure tank.
Set Date
• Ensure that pressure tank's precharge is 70 percent of the drive set pressure
(42 PSI for the default set-point of 60 PSI).
Press Enter
• Make sure that the pump discharge is connected to the system. Setup Complete
• Ensure input ground, output ground, and transducer shield wire are properly
connected.
6
Initial Startup: System Start
• Open valves at the ends of lines to so that air will escape during
pressurization. Press Auto Start.
• The Drive will go into Auto Line Fill.
• Close valves at the ends of lines after all air has escaped.
• Once the Transducer senses 10 PSI , the Drive will go into Constant Pressure
Mode and maintain 60 PSI.
• If a different pressure is required, use PSI Preset to change the setpoint.
Typical 230VAC
Apply 230V to Drive
Circuit Breaker
(Double Width)
Enter Motor Phase
(1 Phase or 3 Phase)
Press Enter
1 Phase 3 Phase
Connection Type Motor Type
(2 Wire or 3 Wire) Subm or Above Gnd
Press Enter
Setup Guide
Enter Service
Factor Amps
Service Factor Amps
Press Enter
Stopped
Set Time
3 Phase
Press Enter
Motor Type
Set Date
Subm or Above Gnd
Press Enter
Setup Complete
6566 0512
Table 1 - PENTEK
PENTEK Part
Motor Type
Number
P42B0005A2-01
P42B0007A2-01
P42B0010A2-01
P42B0015A2-01
2-Wire
P42B0005A2
P42B0007A2
6566 0512
P42B0010A2
P42B0015A2
P43B0005A2-01
P43B0007A2-01
P43B0010A2-01
P43B0015A2-01
CS/CR
P43B0005A2
3-Wire
P43B0007A2
P43B0010A2
P43B0015A2
P43B0020A2
P43B0005A3
P43B0007A3
P43B0010A3
3-Phase P43B0015A3
P43B0020A3
P43B0030A3
P43B0050A3
Refer to the Owner's Manual for installation, operation, and safety information.
2
01+ 01+ I1+ I1- I2+ I2- V+
Red to AI+
Terminal Black to AI–
Removable
(pull down) Green Cable Shield/Screw
Input Power
Input Green/Yellow
Connections
Ground Screws (Ground)
5997 0412
Select 80 Hz Operation, if Necessary:
A. Press MAIN MENU button.
B. Follow the keypress sequence shown here:
12:10p
Press MAIN MENU
button
NOTICE Motor Use arrows to
scroll to Motor
must have twice
Press Enter
the HP of pump for
Use arrows to select
Max Frequency
80Hz operation.
Press Enter
See Owner's
Manual for more Use arrows to
select 80 Hz
information.
6000 0509
Press Enter
to save
6570 0512_EN
Motor Service Factor Amps
®
NOTICE Nameplate amps may differ from these
Rating @ values. For PENTEK motors, use the values
Service Factor
230V
given here.
Amps
HP
In submersible retrofit applications with other
1/2 4.7
manufacturer's 3-wire, 1-Phase motors, use the
3/4 6.2
Cap Start/Cap Run values supplied by the motor
1 8.1
1-1/2 10.4 manufacturer. For 3-Phase motors use the motor
1/2 4.7
manufacturer's service factor amps.
3/4 6.4
For above ground motors use the highest amp value
1 9.1
given (may be listed as "max load amps" or "full
1-1/2 11.0
load amps.")
1/2 4.8
3/4 6.0
NOTICE See Owner's Manual for more illustrations
1 7.3
and detailed information.
1-1/2 10.9
1/2 4.9
For support call:
3/4 6.3
PENTEK Customer Service
1 7.2
866-9PENTEK (973-6835)
1-1/2 11.1
2 12.2
1/2 2.9
3/4 3.9
1 4.7
1-1/2 6.1
2 7.6
3 10.1
5 17.5
This guide neither supplements nor replaces the Owner's Manual.
Wiring Connections
A. Disconnect power to the circuit breaker box
V- AI+ AI- P N SD CARD
B. Connect motor wiring FIRST, transducer cable
Terminal
Removable
(pull down)
C. Replace the cover and secure it with the
Red
Yellow
Black
NOTICE When using above ground motor
Motor Connections
Output
Transducer Cable
rated for use with the PENTEK INTELLIDRIVE,
Ground Screw
Connections Green/Yellow (Ground)
maximum lead length is 25 ft. See motor-specific
Submersible Motor: 3-Ph./ 3-W. 1-Ph., follow colors as above.
Submersible Motor: 1-Ph./ 2-W., connect to Y and B, any order. user manual and NEC for wire size.
Above-Ground Motors: L1 to R, L2 to Y, L3 to B; verify rotation.
6539 0412
4
Initial Startup: Pump Out the Well
Direct the pump's discharge to an appropriate location not connected to the system and
press Pump Out. The pump will run at 45 Hz. Adjust frequency as appropriate:
A. Press Enter.
B. Change frequency value.
NOTICE Above ground pumps should run at 60 Hz for this step until pump is primed.
Then adjust frequency as appropriate.
C. Press Enter again.
Run the Drive in this mode until the well discharge runs clear, then press Stop to stop
the Drive.
Risk of explosion. Can cause severe injury, property damage or death. In Pump
Out mode, the pump runs at a constant speed. Restricting flow can cause very high
pressure. Do not restrict flow.
EMI/RFI Filter
Risk of electric shock.
Can shock, burn or kill.
Risk issues to be aware of:
• Drive's internal
components retain
high voltage for up to
5 minutes after input
power is disconnected.
• EMI/RFI Filter carries
high voltage when
pump is running.
Quick Start Guide
before making any connections.
SECOND, and power supply wires LAST.
Inspect the Drive's interior. It must be free of
loose wires and other debris before closing.
cover screw before connecting the input
power cable to the breaker box.
• Disconnect power and
wait 5 minutes before
opening and removing
Fan
Drive cover.
• Mount Drive on stud or
post BEFORE making
electrical connections.
• Do not touch Drive with
wet or damp hands.
• Disconnect power and
remove cover with dry
hands.
Risk of Fire. If installed with 6020 0609
incorrect circuit breaker
protection. Install the Drive on
an independent branch circuit,
with no other appliances on
the circuit and protected by a
circuit breaker as specified in
Owner's Manual.
©2012 PN958-SP (12/20/12)