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Pentair Pentek Intellidrive XL Quick Start Manual
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Pentair Pentek Intellidrive XL Quick Start Manual

Pentair Pentek Intellidrive XL Quick Start Manual

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Before beginning any installation, review Danfoss
Operating Instructions for VLT
0.25–90 kW (130R0336) for complete instructions
and warnings. This guide neither supplements nor
replaces the Owner's Manual.
Welcome to your new Pentek Intellidrive XL. Please review
the following information to setup your drive for constant
pressure applications.
For further information please reference the Danfos Design
Guide for VLT AQUA Drive FC 202 (130R0337) and the
Danfoss Programming Guide for VLT AQUA Drive FC 202
(130R0338).
Safety
Hazardous voltage. Can shock, burn, or cause
death. Ground pump before connecting to power supply.
Disconnect power before working on system
components.
Wire pump motor for correct voltage. See motor
nameplate.
Ground motor to drive before connecting to power
supply.
Meet National Electri cal Code, Canadian Elec tri cal
Code, and local codes for all wiring.
California Proposition 65 Warning
This product and related accessories contain
chemicals known to the State of California to cause cancer,
birth defects or other reproductive harm.
Status
Off Remote Stop
Quick
Status
Menu
Back
Navigation
buttons
OK
On
Warn.
Alarm
Hand
Drive
O
On
operation
Figure 1. Local Control Panel — Your interface to the
drive.
293 WRIGHT STREET, DELAVAN, WI 53115 www.BerkeleyPumps.com
PH: 888-237-5353 ORDERS FAX: 800-321-8793
© 2016 Pentair plc. All Rights Reserved.
AQUA Drive FC 202
®
1 (1)
System
display
Main
Alarm
Menu
Log
Access SmartStart
and common
Cancel
parameters
On-board
Info
help
Auto
Fault
Reset
On
reset
PENTEK INTELLIDRIVE
Basic Wiring for Constant Pressure using a
4-20mA Pressure Transducer
Refer to the Danfoss Operating Instructions for complete
information on wiring the drive. The steps listed below are
required for constant pressure operation with a 4-20mA
pressure transducer.
Set the DIP Switch
Step 1: Remove Keypad and Keypad Holder
The keypad holder is secured to the drive with four tabs.
Gently squeeze the keypad holder at the top and bottom
near where the holder is attached to the drive. See Figure 2.
Figure 2.
Once the holder has been loosened, pull the keypad and
keypad holder off of the drive. See Figure 3.
Figure 3.
QUICK START GUIDE
™
PN1011 (Rev. 10/05/16)
XL

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Summary of Contents for Pentair Pentek Intellidrive XL

  • Page 1 4-20mA replaces the Owner’s Manual. pressure transducer. Welcome to your new Pentek Intellidrive XL. Please review Set the DIP Switch the following information to setup your drive for constant Step 1: Remove Keypad and Keypad Holder pressure applications.

  • Page 2: Basic Wiring

    Basic Wiring Step 2: Remove the MCB 109 Option Card Step 5: Reassemble the components Grasp the card and pull straight out from the drive. See Put the components back on the drive. To avoid damaging Figure 4. the option card and keypad, please use care during the reassembly process.

  • Page 3: Software Setup

    Software Setup ATTENTION: Before programming, the system must be able to be primed and then run with a closed valve to teach the drive about no flow operation. English? Select language To Next Step Quick Menu To SmartStart Ag/Irrigation? Select To Next Step Allow 3 to 5 seconds for the drive to configure.
  • Page 4 Software Setup Above Select To Next Step Select Motor Power Select Motor Voltage To Next Step Select Motor Current Enter Motor Nominal Current Select Motor Speed To Next Step To Next Step...
  • Page 5 Software Setup To Next Step The next step runs the drive manually. That step (and the following steps) should be performed with no flow in the system (i.e. with a closed valve). The drive is learning about Sleep and Dry Run and to do this properly, there should not be any flow in the system –...
  • Page 6 Software Setup Quick Menu To SmartStart Enabled Quick Menu To SmartStart Make sure the system is primed and a valve is closed. Hand...
  • Page 7 Software Setup Wait while setup process completes Quick Menu To SmartStart To Next Step Quick Menu To SmartStart...
  • Page 8 Software Setup Adjust Live Zero Settings Press and hold Main Menu for three (3) seconds. Enter Parameter Number 06-00 using the arrow keys. Press OK. Press OK to highlight and change to “000:01 min : s” using arrow keys. Press OK to save. Press the Down Arrow ot navigate to 6-01 - Live Zero Timeout Function.
  • Page 9 Software Setup Auto Use My Personal Menu to access commonly adjusted parameters: Setpoint, Ramp Times, Transducer Limits and PID and Pipe Fill Settings. See table below for a list of the parameters and their default settings. Quick Menu To My Personal Menu Refer to Danfoss Operating Instructions (130R0336), Design Guide (130R0337), and Programming Guide (130R0335) for further...

  • Page 10: Appendix A - Manual Sleep Setup

    Appendix A – Manual Sleep Setup This process describes the steps necessary to manually set sleep paramters for systems that build unacceptable system pressure at 50Hz. Press Main Menu. Press OK at 0-** Operation / Display. Scroll down to 0-2* LCP Display and Press For parameter 0-20, press OK to Highlight and change to “[1611] Power [hp]”.
  • Page 11 Appendix A – Manual Sleep Setup When the system stabilizes, record the hp displayed in the upper left corner. 22-35 Low Speed Power = ________ Slowly scroll up the speed (Hz) until a maximum safe pressure is achieved. 22-37 High Speed Hz = ___________ Record the Speed (Hz) that the drive is running at and the hp displayed in the 22-39 High Speed Power = ________...
  • Page 12 Appendix A – Manual Sleep Setup When asked to run Lower Power setup again, Highlight and change to “No”. Press enter to save and Press Down Arrow. Quick Menu To SmartStart Adjust Sleep Parameters Press Main Menu twice, navigate to 22-** and press OK.
  • Page 13 Appendix A – Manual Sleep Setup Scroll to 22-21 Low Power Detection. Press OK to highlight, change to [1] Enabled and press OK to save. Press the Back button and scroll down to 22-3* No-Flow Power T… and Press OK. Scroll to 22-37 High Speed Hz, press OK to highlight, change to speed noted in step 7, and press OK to save.
  • Page 14 Appendix A – Manual Sleep Setup Scroll to 22-33 Low Speed Hz, press OK to highlight, change to 30Hz, and press OK to save. Scroll to 22-35 Low Speed Power, press OK to highlight, enter the value from step 6 above, and press OK to save. Press Main Menu twice.
  • Page 15 Appendix A – Manual Sleep Setup For parameter 0-20, press OK to Highlight and change to “[2230] No Flow Power [hp]”. Press OK to store the value and then Status to return to the main screen. The display now shows the power that triggers sleep in the upper left corner.
  • Page 16 Appendix A – Manual Sleep Setup SLEEPS USING WATER If the drive goes to sleep while still using water, parameter 22-31 Power Correction Factor needs to be adjusted. All systems are different. Consider changing from 100% to 96%. Test the drive again. If the drive still sleeps while using water, continue to lower 22-31 Power Correction Factor until it stays awake while using water.
  • Page 17 Appendix A – Manual Sleep Setup For parameter 0-20, press OK to Highlight and change back to “[1614] Motor current”. Press OK to store the value and then Status to return to the main screen. Press and hold Main Menu for three (3) seconds.
  • Page 18 Press OK to highlight and change to “[2] Stop” using arrow keys. Press OK to save. Press Status to return to main screen. Auto...
  • Page 19 THIS PAGE INTENTIONALLY LEFT BLANK...