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Operation And Maintenance; Troubleshooting - King Industrial KC-5043FX Instruction Manual

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OPERATION & MAINTENANCE
WARNING:
NEVER
PERFORM
MAINTENANCE ON THIS MACHINE
BEFORE TURNING THE SWITCH TO
THE "OFF" POSITION AND REMOVING
THE
PLUG
FROM
THE
POWER
SOURCE.
SWITCH
The magnetic switch is attached to the
front housing support; it is an industrial
type switch with standard "START" and
"STOP" push buttons as shown in Fig.8.
MOTOR
Motors used in woodworking environments
are constantly exposed to sawdust and
wood chips. The operator should make
frequent inspections of the motor and
remove, or vacuum any accumulations of
foreign material in order to maintain normal
motor ventilation.
Remove the dust from the motor with a low
pressure air hose.
CAUTION: The operator should follow all
safety procedures regarding dust particles
and always wear safety glasses and a filter
mask during any cleaning operation.
DUST BAGS: UPPER & LOWER
Each operator has his own particular
application for woodworking machinery. As
such, a maintenance schedule for the dust
collector must be performed on a regular
and timely basis.
To remove dust and chips:
1. Disconnect the machine from its power
source.
2. Shake the upper dust bag and allow the
fine dust to settle down into the lower
collection bag.
Start
Stop
Figure 8
3. Release the retainer strap around the
upper bag, remove the upper filtration
bag and deposit chips and dust into a
fire-proof metal container.
4. Release the retainer strap around the
lower bag, remove the lower collection
bag and deposit chips and dust into a
fire-proof metal container.
5. Reconnect both sets of dust bags, make
sure the retainer straps firmly secure the
bags to the upper and lower chute
extensions.
WARNING: CHECK WITH A QUALIFIED
ELECTRICIAN
OR
A
QUALIFIED
SERVICE TECHNICIAN IF YOU ARE IN
DOUBT AS TO WHETHER THE OUTLET
HAS THE PROPER CONFIGURATION
FOR 220V OR 600V. DO NOT ALTER OR
MODIFY THE DUST COLLECTOR PLUG.
IF IT WILL NOT FIT THE OUTLET, HAVE
THE PROPER OUTLET INSTALLED BY A
QUALIFIED ELECTRICIAN.
WARNING: TO AVOID SHOCK OR FIRE,
IF THE POWER CORD IS WORN, CUT,
OR DAMAGED IN ANY WAY, HAVE IT
REPLACED IMMEDIATELY.
PROBLEM
PROBABLE CAUSE
Motor will not
1. Defective cord, plug,
run.
switch and/or motor.
2. Blown fuse or circuit
breaker tripped.
Excessive
1. Loose retainer strap.
sawdust in air.
2. Filter/dust bag and/or
collector bag releasing
sawdust.
Excessive
1. Picked up large wood
impeller noise.
chips and debris.
2. Loose impeller.
3. Rubbing impeller.
Motor fails to
1. Motor.
develop full
power.
2. Overloaded circuit.
NOTE: LOW
VOLTAGE
3. Undersized extension
(Power output of
cord or extension cord
motor decreases
too long.
rapidly with
decrease in
voltage at the
motor terminals.
Motor starts
1. Low voltage.
slowly or fails to
come up to
2. Windings are burned
speed.
out or open.
3. Starting switch will not
operate.
Motor overheats.
1. Motor overloaded.
2. Improper cooling, air
circulation is restricted
through motor due to
sawdust accumulation.

TROUBLESHOOTING

REMEDY SUGGESTED
1. Consult service. Any attempt to repair
this motor may create a hazard unless
repair is done by a qualified service
technician. Repair service is available
at your nearest service center.
2. Check for blown fuses and replace with
fuse of proper capacity.
1. Tighten retainer straps.
2.a. Sawdust trapped between clamp bag
and housing.
b. Lower bag is hung up on sawdust
shoot extension. Reposition bag
properly.
1. Do not pick up metal or ferrous materials.
Stop the machine and the material will
fall to the bottom of the inlet tube.
2. Unplug dust collector prior to disassembly.
Hazardous moving parts inside. Attach
inlet guard before plugging in. Use a piece
of wood to free impeller.
3. Consult service to repair loose or
rubbing impeller. A repair to the housing
may create a hazard unless it is done by
a qualified service technician. Servicing
is available at your nearest service
center.
1. Have motor checked out by a qualified
service technician.
2. Do not overload circuit when using dust
collector with other machines.
3. Increase the wire sizes on extension
cord, reduce length or use large wire
sizes.
1. Request voltage check from your
power company.
2. Have motor repaired or replaced by a
qualified service technician.
3. Have capacitor replaced by a qualified
service technician.
1. Clean out sawdust to provide normal
air circulation through the motor. See
''Maintenance'' section in this manual.

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