Campbell Hausfeld WG3000 Operating Instructions & Parts Manual
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Campbell Hausfeld WG3000 Operating Instructions & Parts Manual

Wire feed arc welder
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Operating Instructions & Parts Manual
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
BUILT TO LAST
Description
This line of Campbell Hausfeld wire feed
welders is designed to be used on
standard 115V household current. The
welders are equipped with infinite wire
speed control to accurately select the
proper wire feed rate needed for various
welding conditions. Internal components
are thermostatically protected.
This welding system is designed for use
with the Flux Core Arc Welding (FCAW)
or the Gas Metal Arc Welding (GMAW)
process. As delivered from the factory,
this welder can weld with .024" (.6mm)
to .035" (.9mm) diameter wire in MIG
and .030" (.8mm) to .035" (.9mm)
diameter wire in flux core. A starter
spool of .035" (.9mm) flux core wire is
included.
Figure 1 - Welder Components and Controls
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
© 2003 Campbell Hausfeld/Scott Fetzer
Model WG2040, WG2044, WG2045, WG3000
Wire Feed
Arc Welder
Unpacking
Welding accessories for the welder
are packed inside the wire feed
compartment. When unpacking, inspect
carefully for any damage that may have
occurred during transit. Make sure any
loose fittings and screws, etc. are
tightened before putting unit into service.
Report any missing or damaged
items by calling 1-800-746-5641.
CIRCUIT REQUIREMENTS
This equipment
CAUTION
!
requires a dedicated
115 volt circuit. Refer to the following
chart for correct circuit breaker or fuse
rating. Do not run other appliances, lights
or tools on this circuit while operating
this equipment. Extension cords are not
recommended. Blown fuses and tripped
circuit breakers can result from failure to
comply with this recommendation.
5
6
3
4
For parts, manuals, product & service information
visit www.chpower.com
Heat
Selector
Low
High
See page 7 for supply cable
replacement instructions.
COMPONENTS AND CONTROLS
1. Work Clamp - connect to work piece.
2. Wire Feed Gun
3. Power Cord - plug into 115 volt
outlet.
4. On/Off Switch - illuminates if
thermostat has automatically shut
unit off.
5. Infinite Wire Speed Control - turn
clockwise to increase wire speed and
counterclockwise to decrease wire
speed.
6. Heat Selector - Selects welding
power. Four selections are possible;
low 1, low 2, high 1 and high 2.
General Safety
DANGER
!
cause death or serious injury if the
warning is ignored.
WARNING
!
cause death or serious injury if the
warning is ignored.
1
CAUTION
!
cause minor or moderate injury if the
warning is ignored. It also may mean a
hazard that will only cause damage to
2
property.
NOTE: Note means any additional
information pertaining to the product
or its proper usage.
Need
Assistance?
Call Us First!
1-800-746-5641
Circuit Breaker or
Slow Blow Fuse
15 amp
20 amp
Danger means a
hazard that will
Warning means a
hazard that could
Caution means a
hazard that may
IN971503AV 6/03

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  • Page 1 Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference. BUILT TO LAST Description This line of Campbell Hausfeld wire feed welders is designed to be used on standard 115V household current. The welders are equipped with infinite wire...

  • Page 2: General Safety

    Wire Feed Arc Welder General Safety (Continued) WARNING Always keep a fire extinguisher accessible while performing arc welding operations. G Before starting or servicing any electric arc welder, read and understand all MANUAL instructions. Failure to follow safety precautions or instructions can cause equipment damage and/or serious personal injury or death.
  • Page 3 G Route wire gun and work cables together and secure with tape when possible. Model WG2040, WG2044, WG2045, WG3000 G Never wrap arc welder cables around the body. G Always position wire gun and work leads on the same side of the body.

  • Page 4: Installation

    Figure 4a - Work Clamp Assembly (WG2040, WG2044, and WG2045) Clamping Block Figure 4b - Work Clamp Assembly (WG3000) WIRE INSTALLATION NOTE: Before installing welding wire, be sure: a. Diameter of welding wire matches groove in drive roller on wire feed mechanism (See Fig.

  • Page 5: Hookup Procedure

    4. For flux-core welding, connect torch cable from wire feed mechanism to black (-) polarity connector, then connect work cable to red (+) connector. Model WG2040, WG2044, WG2045, WG3000 Figure 7 - Cable connection Shielding Gas Preparation Improper handling DANGER...

  • Page 6: Operation

    Wire Feed Arc Welder Assembly (Continued) HOOKUP PROCEDURE (Continued) counterclockwise. When gas is emitted from cylinder, close valve by turning clockwise. This will blow out dust or dirt that may have accumulated around valve seat. 2. Install regulator onto cylinder valve. Tighten stem nut securely to gas valve.

  • Page 7: Maintenance

    The MIG process uses inert gas to shield the weld while molten. Model WG2040, WG2044, WG2045, WG3000 3. Inspect the condition of the gun tip and nozzle. Remove any weld slag. Replace gun tip or nozzle if damaged.
  • Page 8 Wire Feed Arc Welder Welding Guidelines Arc Welding Basics Five basic techniques affect weld quality. These are: wire selection, heat setting, weld angle, wire speed, and travel speed. An understanding of these techniques is necessary for effective welds. HEAT SETTING The correct heat involves the adjustment of the welding machine to the required setting.

  • Page 9: Welding Positions

    Overhead welding is the least desirable position as it is the most difficult and dangerous. Heat setting and wire Model WG2040, WG2044, WG2045, WG3000 (Continued) selection will vary depending upon the position. All work should be performed in the flat position if possible.
  • Page 10 Wire Feed Arc Welder Figure 19 - Wiring Schematic www.chpower.com...
  • Page 11 2. Wire speed too fast 3. Wrong type of wire 4. No or low shielding gas Model WG2040, WG2044, WG2045, WG3000 Troubleshooting Chart - Welder Corrective Action 1. Allow welder to cool until ON/OFF Switch lamp goes out 2. Be sure all connections are secure, and attaching surface is clean 3.
  • Page 12 Hanger clip L Nozzle Trigger knob Torch contact spring Work clamp, all except WG3000 (Cord not included) Work clamp, WG3000 (Cord not included) WC100100AV Welding cable 6 mm (6 ft) Wire speed knob Wire speed control board Heat switch On/off switch...
  • Page 13 The weld wire is tubular with flux material contained inside for shielding. Model WG2040, WG2044, WG2045, WG3000 Gas Metal Arc Welding (GMAW) - also called MIG, is a welding process used with a wire feed welding machine.

  • Page 14: Limited Warranty

    8. Responsibilities of purchaser under this warranty: A. Deliver or ship the Campbell Hausfeld product or component to Campbell Hausfeld. Freight costs, if any, must be borne by the purchaser. B. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).
  • Page 15 Figure 1 - Commandes et Pièces Du Soudeur MÉMENTO: Gardez votre preuve datée d'achat à fin de la garantie! Joignez-la à ce manuel ou classez-la dans un dossier pour plus de sécurité. © 2003 Campbell Hausfeld / Scott Fetzer Soudeur À L’Arc Alimenté En Fil Lors du déballage, l’examiner...
  • Page 16 Soudeur à l’Arc Alimenté en Fil Généralités sur la Sécurité (Suite) AVERTISSEMENT Toujours avoir un extincteur d’incendie disponible pendant le soudage à l’arc. G Lire et comprendre toutes les instructions avant de mettre en marche ou de MANUAL procéder à l’entretien d’un soudeur à...
  • Page 17 Compléter les précautions Modèle WG2040, WG2044, WG2045, WG3000 suivantes avant d’exécuter le soudage à l’arc électrique sur ces métaux: a. Enlever l’enduit du métal commun.

  • Page 18: Montage

    (WG2040, WG2044, et WG2045) Bloc de serrage Figure 4b - Assemblage de la pince de travail (WG3000) Serrer le boulon hexagonal et s’assurer que le fil nu soit fixé avec sûreté (Figure 4). INSTALLATION DE FILS...
  • Page 19 Continuer avec le soudage quand la lampe n’est pas allumée. POLARITÉ Pour changer entre le fil flux et MIG, vous devez changer la polarité. Modèle WG2040, WG2044, WG2045, WG3000 Chal. Soud. — Flux —...
  • Page 20 Soudeur à l’Arc Alimenté en Fil Montage (Suite) même type de filets. 100% gaz carbonnique utilise un différent type de filets. Un adaptateur est disponible chez votre fournisseur de gaz de soudeur pour pouvoir utiliser les deux types. BRANCHEMENT AVERTISSEMENT Les bouteilles de gaz sont sous haute pression.

  • Page 21: Entretien

    Ajuster le réglage de chaleur et la vitesse du fil si nécessaire. 11. Une fois fini, mettre le soudeur hors circuit (off) et le ranger correctement. Modèle WG2040, WG2044, WG2045, WG3000 Entretien Débran- AVERTISSEMENT cher et mettre la machine hors circuit avant de vérifier ou de procéder à...

  • Page 22: Angle De Soudure

    Soudeur à l’Arc Alimenté en Fil Directives De Soudage Généralités Cette série de soudeurs peut utiliser les procédés de soudage à L’Arc Fourré en Flux (Sans Gaz) ou de Soudage à l‘Arc au Métal à Gaz (MIG) . Le cordon de soudage doit être protégé...
  • Page 23 Le débris chaud et volant peut causer des blessures aux personnes dans l’endroit. Modèle WG2040, WG2044, WG2045, WG3000 Après avoir complété la soudure, attendre que les sections de soudage se refroidissent. Une couche protectrice appelée scorie couvre le cordon de...
  • Page 24 Soudeur à l’Arc Alimenté en Fil MARCHE/ARRÊT MASSE Figure 19 - Schéma d’Installation de Fils Pour des informations concernant ce produit, Guide de Dépannage - Soudeur Symptôme Cause(s) Possible(s) Manque de puissance 1. Facteur d’utilisation dépassé 2. Raccord au collier de mise à la terre insuffisant 3.
  • Page 25 2. Vitesse de fil trop rapide 3. Type de fil incorrect 4. Manque de/niveau bas de gaz protecteur Modèle WG2040, WG2044, WG2045, WG3000 Mesure Corrective 1. Recharger le fil 2. Remplacer la bobine de fil 3. Serrer la vis de tension si le fil patine 4.
  • Page 26 Attache du crochet (pas indiqué) Jeu de buse Bouton de gâchette Ressort de contact de chalumeau Pince de soudeur, tous sauf WG3000 (cordon non-compris) Pince de soudeur, WG3000 (cordon non-compris) Câble de soudage 6 AWG (6 pi) Bouton de vitesse de fil Panneau de contrôle por vitesse de fil...
  • Page 27 27 Fr Modèle WG2040, WG2044, WG2045, WG3000 Bavure - particules métalliques volantes qui se refroidissent sur la surface de travail. La bavure peut être diminuée si vous utilisez un agent vaporisateur qui résiste la bavure sur l’objet de travail...

  • Page 28: Garantie Limitée

    8. Responsibilités De L’Acheteur Aux Termes De Cette Garantie: A. Livraison ou expédition du produit ou pièce Campbell Hausfeld à Campbell Hausfeld. Taux de frais , si applicable, sont la responsabilité de l’acheteur.

  • Page 29: Seguridad General

    Figura 1 - Componentes y Controles de la Soldadora RECORDATORIO: ¡Guarde su comprobante de compra con fecha para fines de la garantía! Adjúntela a este manual o archívela en lugar seguro. © 2003 Campbell Hausfeld/Scott Fetzer Modelo WG2040, WG2044, WG2045, WG3000 Soldadora Por Arco Con Alimentación De Cable...
  • Page 30 Soldadora Por Arco Con Alimentación de Cable Seguridad General (Continuación) ADVERTENCIA Siempre tenga un extinguidor disponible mientras realiza operaciones de soldadura por arco. • Antes de poner en fun- cionamiento o dar mantenimiento a cualquier MANUAL soldadora por arco, lea y entienda todas las instruc- ciones.

  • Page 31: Normas De Seguridad Adicionales

    • Siempre coloque la pistola de cable y los conectores de la pieza al mismo lado de la unidad. Modelo WG2040, WG2044, WG2045, WG3000 • La exposición a campos electromagnéticos durante la soldadura puede tener otros efectos contra la salud que se desconocen.

  • Page 32: Instalación Del Cable

    WG2044, y WG2045) Bloque de la grapa Figura 4b - Ensamblaje de la abrazadera de trabajo (WG3000) evitar que se desenrolle. 1. Verifique que la unidad esté apagada y abra el panel de la puerta para exponer el mecanismo de alimentación del cable...

  • Page 33: Procedimiento De Conexión

    3. Para la soldadura MIG con gas, conecte el cable del soplete del mecanismo de alimentación de cable al conector de polaridad rojo (+), Modelo WG2040, WG2044, WG2045, WG3000 luego conecte el cable de trabajo al conector negro (-). 4. Para la soldadura de núcleo...

  • Page 34: Operación

    Soldadora Por Arco Con Alimentación de Cable Ensamblaje (Con’t) Preparación del gas protector PROCEDIMIENTO DE CONEXIÓN ( CON’T agujas del reloj. Esto arrojará polvo o suciedad que se pueda haber acumulado en el asiento de la válvula. 2. Instale el regulador sobre la válvula del cilindro.

  • Page 35: Mantenimiento

    3. Inspeccione el estado de la punta de la pistola y la boquilla. Retire cualquier desecho de soldadura. Cambie la punta de la pistola o la boquilla si está dañada. Modelo WG2040, WG2044, WG2045, WG3000 No opere ADVERTENCIA esta máquina soldadora si está rajada o falta aislamiento en los cables de soldadura, la pistola de alimentación...
  • Page 36 Soldadora Por Arco Con Alimentación de Cable Pautas de Soldadura Información general Esta clase de máquinas soldadoras puede utilizar el proceso de soldadura por arco de núcleo fundente (sin gas) o el proceso de soldadura por arco de metal de gas (MIG).

  • Page 37: Soldadura De Aluminio

    La soldadura se realiza Modelo WG2040, WG2044, WG2045, WG3000 Velocidad de propagación demasiado Velocidad de propagación...
  • Page 38 Soldadora Por Arco Con Alimentación de Cable Figura 19 Table de Detección y Solución de Problemas - Soldadora Síntoma Causas Posibles No funciona 1. Excedio el ciclo de trabajo 2. La pinza está mal conectada 3. El interruptor está dañado 4.
  • Page 39 3. Está utilizando el alambre inadecuado 4. Se terminó el gas o el nivel de gas es muy bajo Modelo WG2040, WG2044, WG2045, WG3000 Medida Correctiva 5. Reemplace el fusible en el tablero de control, dentro de la soldadora (3,15 amp de accón retardada) 6.
  • Page 40 Presilla sujetadora (no se muestra) Juego de punta de contacto Perilla de gatillo Resorte de contacto del soplete Abrazadera de trabajo, todas excepto el WG3000 (no incluye cordón) Abrazadera de trabajo, WG3000 (no incluye cordón) Cable de soldadura 6 mm (6 pies)
  • Page 41 ángulos rectos en cada uno en una unión de solapa, en T o de ángulo. Modelo WG2040, WG2044, WG2045, WG3000 Fundente - un material, que al calentarse, emite un gas que cubre el área donde va a soldar. Este gas protege los metales que va a soldar contra las impurezas presentes en el aire.

  • Page 42: Garantía Limitada

    8.Responsabilidades del comprador bajo esta garantía: A.Entregar o enviar el producto o componente de Campbell Hausfeld al Centro de Servicio Autorizado de Campbell Hausfeld más cercano. Los costos de envío, si los hubiera, serán por cuenta del comprador.
  • Page 43 Model WG2040, WG2044, WG2045, WG3000 Modèle WG2040, WG2044, WG2045, WG3000 Modelo WG2040, WG2044, WG2045, WG3000 Notes Notes Notas...
  • Page 44 Wire Feed Arc Welder Soudeur à l’Arc Alimenté en Fil Soldadora Por Arco Con Alimentación de Cable Notes Notes Notas...

This manual is also suitable for:

Wg2040Wg2044Wg2045

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