Campbell Hausfeld WG4000 Operating Instructions And Parts Manual

Operating Instructions & Parts Manual
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
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Description
This Campbell Hausfeld wire feed welder
is designed to be used on standard 230
volt single phase current. The welder is
equipped with an infinite wire speed
control to accurately select the proper
wire feed rate needed for various
welding conditions. Internal components
are thermostatically protected.
This welder is designed for use with flux
core arc welding (gasless) or gas metal
arc welding (MIG) process. As delivered
from the factory, this welder can weld
with .030" (.8 mm) to .045" (1.2 mm)
diameter wire. A starter spool of .035"
(.9 mm) flux core wire and a .035" tip
are included.
Unpacking
Some welder components may be
found in the wire feed compartment.
When unpacking, inspect carefully for
any damage that may have occurred
during transit. Report any damaged or
missing items by calling (800) 746-5641.

Circuit Requirements

This equipment
CAUTION
!
requires a dedi-
cated 230 volt, minimum 20 amp circuit.
Do not run other appliances, lights, or
tools on this circuit while operating
this equipment. Extension cords are
not recommended. Blown fuses and
tripped circuit breakers can result from
failure to comply with this
recommendation.

Components and Controls

1. Work Clamp – Connects to work
piece.
2. Wire Feed Gun with .035" tip
3. Power Cord – Plugs into 230 volt
outlet.
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
© 2003 Campbell Hausfeld / Scott Fetzer
Wire Feed
Arc Welder
Infinite Wire
Speed Control (5)
Wire Feed Gun (2)
Figure 1
4. On/Off/Heat Selector Switch –
Turns welder on and off and selects
welding power. Six (6) selections
are possible.
5. Infinite Wire Speed Control –
Controls wire speed (clockwise turn
increases speed; counterclockwise
turn decreases speed).
6. Polarity Hook-up (Inside Wire
Feed Compartment) – Provides
connections for MIG, direct current
electrode positive (DCEP); and flux
core, direct current electrode
negative (DCEN).
General Safety
Danger means a
DANGER
!
hazard that will
cause death or serious injury if the
warning is ignored.
For parts, manuals, product & service information
visit www.chpower.com
or call (800) 746-5641.
Polarity Hook-up (6)
On/Off/Heat Selector
Switch (4)
MODEL WG4000
WARNING
!
cause death or serious injury if the
warning is ignored.
CAUTION
!
cause minor or moderate injury if the
warning is ignored. It also may mean a
hazard that will only cause damage to
property.
NOTE: Note means any additional
information pertaining to the product
or its proper usage.
WARNING
!
fire extinguisher accessible
while performing arc welding
operations.
Model WG4000
Need
Assistance?
Call Us First!
1-800-746-5641
Power Cord (3)
Work
Clamp (1)
Warning means a
hazard that could
Caution means a
hazard that may
Always
keep a
IN970800AV 3/03