Siemens SIMOTICS FD 1MQ1 Operating And Installation Instructions

Siemens SIMOTICS FD 1MQ1 Operating And Installation Instructions

Low-voltage motor
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Edition
01/2019
For employment in zone 22 (IEC/EN 60079-10-2)
Operating Instructions
Installation Instructions
Low-voltage motor
SIMOTICS FD
Type 1MQ1
II 3D Ex tc IIIB T125°C Dc
www.siemens.com/drives

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Summary of Contents for Siemens SIMOTICS FD 1MQ1

  • Page 1 For employment in zone 22 (IEC/EN 60079-10-2) II 3D Ex tc IIIB T125°C Dc Operating Instructions Installation Instructions Low-voltage motor SIMOTICS FD Type 1MQ1 Edition 01/2019 www.siemens.com/drives...
  • Page 2 28.01.2019 14:14 V11.01...
  • Page 3 Introduction Safety information Description Low-voltage motor Preparations for use SIMOTICS FD Type 1MQ1 Assembly Electrical connection Operating Instructions Installation Instructions Start-up Operation Maintenance Spare parts Disposal For employment in zone 22 (IEC/EN 60079-10-2) Service and Support II 3D Ex tc IIIB T125°C Dc Technical data and drawings Quality documents Edition 01/2019...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
  • Page 5: Table Of Contents

    Noise emissions ........................32 4.12 Rotational speed limit values ....................32 4.13 Complying with speed-torque curve..................33 4.14 Voltage and frequency fluctuations during line operation ............33 4.15 Phase synchronization during supply system switching ............33 4.16 System-inherent frequencies ....................33 SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 6 Aligning the machine to the driven machine and attaching it to it (IM V1, IM V10) ....65 5.4.5 Axial and radial forces......................65 Electrical connection...........................67 Safety instructions for the electrical connection ..............67 Basic rules..........................67 Terminal box ..........................68 SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 7 Measuring the insulation resistance before commissioning...........95 Greasing the roller bearings prior to commissioning..............95 Setting the automatic regreasing system ................96 Commissioning an external fan....................97 Setpoint values for monitoring the bearing temperature ............98 Set values for monitoring the winding temperature..............98 SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 8 9.1.11 Cleaning the cooling air ducts ....................130 9.1.12 Servicing the external fan.....................130 9.1.13 Touch up any damaged paintwork ..................131 9.1.14 Repainting ..........................131 9.1.15 Maintaining terminal boxes ....................132 Corrective Maintenance .......................133 9.2.1 Prepare servicing work......................133 SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 9 11.1 RoHS - restricting the use of certain hazardous substances ..........167 11.2 Information according to Article 33 of the REACH regulation ..........167 11.3 Preparing for disassembly....................168 11.4 Dismantling the machine......................168 11.5 Disposal of components.......................168 SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 10 Spare parts for the bearing cartridge at the drive end and non-drive end.........152 Table 10-5 Spare parts for the bearing cartridge at the drive end and non-drive end.........153 Table 10-6 Spare parts for the speed sensor .....................154 Table 10-7 Terminal box 1XB1621 spare parts...................155 SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 11 Figure 9-4 Roller-contact bearing with grease chamber (schematic diagram) ...........141 Figure 9-5 Position the set screws for the labyrinth sealing ring on the outer bearing cover .....142 Figure 10-1 Housing, stators and rotors .......................148 SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 12 Terminal box 1XB7750 with standard cable entry..............161 Figure 10-14 Auxiliary terminal box 1XB9014 .....................162 Figure 10-15 Auxiliary terminal box 1XB9015 .....................163 Figure 10-16 1XB9016 auxiliary terminal box ....................164 Figure 10-17 Auxiliary terminal box 1XB302....................165 SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 13: Introduction

    Using the "Documentation" function, from Product Support manuals, you can compile your own "Documentation". However, you can also include other Product Support content such as FAQs or characteristics in the documentation that you compile. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 14 Using the "Documentation" function, you can efficiently compile your own plant or system documentation. The "Documentation" compiled in a specific language can also be automatically exported in one of the other available languages. The full functionality is only available for registered users. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 15: Safety Information

    ● Through appropriate training and experience, they are able to recognize and avoid risks and potential dangers in their particular field of activity. ● They have been instructed to carry out work on the machine by the appropriate person responsible. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 16: Safe Handling

    ● Never touch machine parts during operation. ● Allow the machine to cool before starting work on the machine. ● Check the temperature of parts before touching them. If required, wear suitable protective equipment. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 17: For Use In Hazardous Zone 2 Or Zone 22

    Note The basic requirements relating to electrical systems and their operation in hazardous areas are described, for instance, in EU Directive 1999/92/EC as well as in IEC / EN 60079-14. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 18: Electrostatic Sensitive Devices

    ● Always place electrostatic sensitive devices on conductive bases. ● Always pack, store and transport electronic modules or components in conductive packaging, such as: – Metallized plastic or metal containers – Conductive foam material – Domestic aluminum foil SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 19: Processes That Generate High Levels Of Electrostatic Charge

    ● Belts, brushes and foils etc. moved by machines Risk of explosion as a result of processes with high levels of electrostatic charging Processes with high levels of electrostatic charging can result in propagating brush discharge/ brushing discharge and explosion SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 20: Interference Immunity

    Use the tested, original paint when repainting or touching up. It is possible to use a paint that has not been tested by Siemens, which is however suitable from an electrostatic perspective. The operating company is responsible for carrying out an electrostatic test of the complete system.
  • Page 21: Description

    Never operate this machine in the above mentioned areas. Machine design The regulations and standards used as the basis to design and test this machine are stamped on the rating plate. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 22: Table 3-1 Machine Design

    GOST R IEC 60034-6 IEC/EN 60034-7 GOST R IEC 60034-7 IEC/EN 60034-8 GOST R IEC 60034-8 IEC/EN 60034-9 GOST R IEC 60034-9 IEC/EN 60034-12 GOST R IEC 60034-12 IEC/EN 60034-14 GOST R IEC 60034-14 SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 23 "X" special conditions Rating plate The rating plate shows the identification data and the most important technical data. The data on the rating plate and the contractual agreements define the limits of proper usage. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 24: Table 3-3 Data On The Rating Plate

    Thermal class of the utilization (24) Country of manufacture and location (11) Maximum speed [rpm] (25) Certification mark for UL/CSA + file number (optional) (12) Standards (26) Certificate number(s) for Ex motors for Zone 2 (optional) SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 25 Carefully observe the content of the quotation, and that there is a cUL-marking on the rating plate. Quality management system Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. Certificates that can be downloaded You can download certificates for the SIMOTICS motor series at the following link: Certificates (https://support.industry.siemens.com/cs/ww/en/ps/13358/cert)
  • Page 26: Table 3-4 Rolling-Contact Bearing Variants

    Horizontal type of construction, ● Drive end: Cylindrical-roller bearing as a floating bearing for increased transverse forces ● Non-drive end: Deep-groove ball bearing as a fixed bearing e.g. in the case of belt coupling SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 27 Terminal box Comment Application GT640 Only for machines on the Not for explosion-proof versions power supply 1XB1621 1XB1631 2 × 1XB1631 1XB7730 Not for IEC explosion-proof versions 1XB7731 Not for IEC explosion-proof versions SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 28 Depending on the order, various supplementary devices can be installed or mounted. These include sensors for bearing temperature monitoring or winding monitoring, for example. Anti-condensation heating (option) The machine is fitted with anti-condensation heating. The connection data is listed on an additional plate on the machine. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 29: Preparations For Use

    ● Hot discharged air must not be drawn in again. ● On the vertical design with air intake from above, the air inlets must be protected against the ingress of foreign bodies and water. See also Connecting an external fan motor (Page 90) SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 30: Space Required For Ventilation

    Interlock circuit for the external fan motor For machines with external fans, install an interlock circuit that prevents the main machine being switched on if the external fan is not operational. See also Connecting an external fan motor (Page 90) SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 31: Thermal Motor Protection

    In an explosive atmosphere, there is a risk of an explosion. This can result in death, serious injury or material damage. ● Only switch on the anti-condensation heating after the motor has been switched off. Carefully comply with the data on the anti-condensation heating plate. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 32: Im B5 Type Of Construction With Support Foot

    Excessive rotational speed can lead to serious damage to the machine. This can result in death, serious injury, or material damage. ● Avoid operation above the permissible speed by using the appropriate control function. ● Observe the speeds stamped on the rating plate. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 33: Complying With Speed-Torque Curve

    ● Configure and match the system consisting of the foundation and machine set in such a way that no system resonances can arise and result in the permissible vibration levels being exceeded. ● The vibration values according to DIN ISO 10816-3 must not be exceeded. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 34: Torsional Load Of The Drive Train

    - is provided here: ● Machine dimension drawing and the associated explanations ● Transport data ● Rating plate and lifting plate, if available ● Shipping parts list ● Packaging SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 35 ● If a machine has to be transported in a horizontal position, the rotor must be fixed in position before the machine is turned onto its side. Vertical machines can be supplied in the horizontal position from the manufacturing plant. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 36: Checking The Delivery

    ● Report any apparent transport damage to the delivery agent immediately. ● Immediately report any apparent defects/missing components to your contact partner. These Operating Instructions are part of the scope of delivery; keep them in a location where they can be easily accessed. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 37: Securing The Rotor

    – If a machine has to be transported in a horizontal position, the rotor must be fixed in position before the machine is turned onto its side. Vertical machines can be supplied in the horizontal position from the manufacturing plant. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 38: Figure 4-1 Axial Fastening Of The Rotor

    40 kN Axial preload force for other rotor shipping brace types Note Store the rotor locking device Be sure to store the rotor locking device. It must be remounted for possible disassembly and transport. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 39: Lifting And Transporting The Machine

    You must correctly store the machine if you do not install and use it after it has been delivered. NOTICE Bearing seizure damage if incorrectly stored If storage conditions are inappropriate there is a risk of bearing seizure damage. Resulting damage can include scoring (brinelling) and corrosion. ● Follow the storage guidelines. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 40 ● The ground must be sufficiently strong. Prevent the machine from sinking into the ground. ● Covers or tarpaulins used to protect the equipment against the weather must not make contact with the surfaces of the equipment. Otherwise air circulation under the stored items will be prevented. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 41 If you are storing a machine for more than six months, you must check its condition every six months. Store the machine in accordance with the specifications in Section "Storage (Page 39)", and if possible, packed. ● Check the motor for damage. ● Carry out any necessary maintenance work. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 42: Protection Against Corrosion

    ● Inspect the machine regularly and if necessary, apply an additional coating of corrosion protection. Document all preservation measures taken so that they can be reversed before the machines are put back into service. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 43: Converter Operation

    If a ground fault occurs when connected to an IT supply system, the insulation is excessively stressed. Winding damage can result. ● If possible, complete the process within two hours. ● Rectify the fault cause. ● Deploy a ground fault monitoring. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 44: Converter Input Voltage

    C (IVIC C = high stress). If voltage peaks higher than those specified according to IVIC C can occur, then please contact your Siemens partner: ● For a line supply voltage (converter input voltage) up to max. 480 V, and when controlled from a SINAMICS G/SINAMICS S converter with uncontrolled/controlled infeed: Comply with the guidelines for configuring motor and converter.
  • Page 45: Insulated Bearings When Operating The Converter

    ● In the overall system, set up a properly meshed grounding system with low impedance. ● Use the common-mode filter (damping cores) at the converter output. The Siemens sales representative is responsible for selection and dimensioning.
  • Page 46: Figure 4-2 Schematic Representation Of A Single Drive

    Bearing currents can flow if the coupling between the motors of the tandem drive is not insulated. This can damage the DE bearings of both motors. ● Use an insulated coupling to link the motors. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 47: Converter Operation On A Grounded Network

    PE connecting points of standard terminal boxes is suitable for this purpose. Material damage can result. ● Use an appropriately sized PE conductor. ● Connect the PE conductor to the grounding terminal on the motor enclosure. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 48 Preparations for use 4.20 Converter operation SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 49: Assembly

    ● Where necessary, use suitable steps when performing installation work on the machine. ● Do not stand on cables or attachments during installation. Do not use attachments as steps. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 50: Preparations For Installation

    ● Measure the insulation resistance of the winding before starting any installation work. If the insulation resistance lies below the specified value, take appropriate remedial measures. These remedial measures may necessitate the machine being removed again and transported. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 51: Insulation Resistance And Polarization Index

    2. Short-circuit the ends of the temperature sensor cables before applying the test voltage. If the test voltage is connected to only one temperature sensor terminal, the temperature sensor will be destroyed. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 52: Table 5-1 Stator Winding Insulation Resistance At 40° C

    In this case, doubling or halving the insulation resistance at a temperature change of 10 K is used as the basis. ● The insulation resistance halves every time the temperature rises by 10 K. ● The resistance doubles every time the temperature falls by 10 K. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 53 Limit values of the anti-condensation heating insulation resistance The insulation resistance of the anti-condensation heating with respect to the machine housing should not be lower than 1 MΩ when measured at 500 V DC. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 54: Prepare The Mating Faces (Im B3)

    ● Measuring the concentricity and axial eccentricity tolerances ● Positioning the machine If you are not familiar with the prescribed measures and procedures, then you can make use of the services offered by the local Service Center (Page 171). SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 55: Checking The Load Handling Attachments

    Failure to fit the rotor shipping brace can result in damage to the bearings while the machine is being turned onto its side. ● Fix the rotor in place before you turn the machine into a horizontal position. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 56: Removing Anti-Corrosion Protection

    ● "H" means balancing with a half feather key ● "F" means balancing with a whole feather key Figure 5-1 Balancing type on the drive-end side SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 57 ● Only operate the motor with the transmission element pulled on. ● For test operation or when commissioning without transmission element, carefully secure the feather key using a suitable locking element. When doing this, take into account the type of machine balancing. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 58: Lifting And Transportation

    ● Always take account of the center of gravity when transporting or lifting the machine. If the center of gravity is not located centrally between the attachment points, then position the hoisting hook above the center of gravity. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 59: Putting The Machine Down

    There is no condensation present within the machine. Setting down the machine ● Set down the machine slowly and carefully at the installation location to avoid any impact. See also Draining condensation (Page 60) SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 60: Draining Condensation

    In the DE bearing shield, water drain holes are located in the area of the mounting feet or opposite the regreasing system. They are sealed with screw plugs. Figure 5-2 Condensation water drain for vertical mounting SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 61: Roughly Aligning The Machine

    The transmission element such as a coupling half has already been pulled on. Roughly aligning the machine ● For horizontal positioning, push the motor sideways across the foundation. When doing so, ensure that the axial position is maintained. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 62: Installing The Machine

    The balance state of the shaft (full-key or half-key balancing) and alignment errors primarily influence the service life of the bearing, especially for high motor speeds or when using rigid couplings. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 63: Table 5-2 Permissible Deviations For Aligning The Machine With Flexible Coupling

    = 0.05 mm / 100 mm ∅ D Note Machine expansion When performing alignment, make allowance for the thermal expansion of the machine due to rising temperature. See also Tightening torques for screw and bolt connections (Page 173) SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 64: Aligning The Machine To The Driven Machine And Attaching It To It (Im B5)

    The machine or machine parts may loosen during operation. This can result in death, serious injury or material damage. ● Mount the support base so that no additional mechanical tensions can occur in the housing. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 65: Aligning The Machine To The Driven Machine And Attaching It To It (Im V1, Im V10)

    0.05 mm in diameter. 5.4.5 Axial and radial forces You can obtain the permissible values for axial and radial forces by contacting the Siemens Service Center (Page 171) or referring to the machine catalog. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 66 ● Ensure that the permissible loads for the forces on the shaft extension are adhered to in accordance with the catalog data or configuration data. Note You can find more information in Chapter 2 of catalog D81.8. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 67: Electrical Connection

    ● Ensure that there is a safe and reliable PE ground connection before starting any work. ● The connecting cables can be sealed and secured at every cable entry point into the terminal box. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 68: Terminal Box

    Depending on the version, different terminal boxes may be installed on the machine. Depending on the terminal box, different cable entries and options for the cable connection are possible. You can identify the terminal box installed on the machine via the illustrations in the following chapters. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 69: Terminal Box 1Xb1621

    ● Connecting cables with cable lugs (Page 83) See also Bringing cables into the terminal box 1XB... with sealing insert with break-off ring (Page 80) 6.3.2 Terminal box 1XB1631 Figure 6-3 Terminal box 1XB1631 SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 70: Terminal Box 1Xb7730

    You can find additional information here: ● Bringing cables into the terminal box 1XB... with cable gland (Page 82) ● Connecting cables with cable lugs (Page 83) ● Connecting cables without cable lugs (Page 84) SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 71: Terminal Box 1Xb7731

    The connecting cables are introduced into the 1XB7740 terminal box through the cable glands with threaded holes 4 x M80 x 2 and 3 x M25 x 1.5. The cable glands are not included in the standard scope of supply. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 72: Terminal Box 1Xb7750

    The implementation on the other motor side is possible only with the support of the Service Center (Page 171). If you want to rotate a terminal box not listed below, then also contact the Service Center. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 73 7. Rotate the terminal box through ±90° in the desired direction. Carefully place the terminal box down. Take care not to damage the seal. 8. Screw the terminal box with the console / cable duct (4 x M16, tightening torque 170 Nm). SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 74 8. Rotate the terminal box through ±90° in the desired direction. Carefully place the terminal box down. Take care not to damage the seal. 9. Screw the terminal box with the console / cable duct (4 x M16, tightening torque 170 Nm). SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 75: Mounting/Removing The Terminal Box

    1. Release two diagonally opposing screws at the terminal box cover and replace them by threaded bars. 2. Release the two other screws. 3. Carefully pull the terminal box cover over the threaded bars. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 76: Preparation

    ● Requirements according to IEC/EN 60204‑1 ● Dimensioning for bundled cable routing, e.g. according to DIN VDE 0298 Part 4 or IEC 60364-5-52 ● Requirements according to IEC/EN 60079-14 ● Configuration notes SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 77: Connecting The Grounding Conductor

    ● Use the connecting terminals designated for the grounding conductor in the terminal box. ● Ensure that the connecting surface is bare and is protected against corrosion using a suitable substance, e.g. acid-free Vaseline. ● Arrange the flat washer and spring washer under the screw head. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 78: Connect Metal Shield In The Terminal Box

    ● Ensure that the external terminal box is dimensioned according to the data on the rating plate and is suitable for the respective use. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 79: Connecting The Machine For A Specific Direction Of Rotation

    ● Number and size of the holes ● Type of thread, e.g. metric or NPT Data regarding the installation of pipes and accessories is provided in IEC / EN 60079-14. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 80: Inserting And Routing The Cables

    The 1XB1621, 1XB1631 terminal boxes can be equipped optionally with a sealing insert with break-off ring. The connecting cable is sealed at the cable entry location using a cut-out sealing insert and is fastened using a strain relief device. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 81: Figure 6-8 Strain Relief Device And Sealing Insert

    If you tighten the strain relief clip clamping screws too tightly this can damage the insulation. Damaged insulation can result in arcing. This can result in death, serious injury or material damage. Tighten the strain relief clip clamping screws to the specified torque. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 82: Bringing Cables Into The Terminal Box 1Xb

    Refer to Chapter "Connecting cables ..." for more information. 6.5.3 Certified cable entries, thread adapters and sealing plugs Use only sealing plugs, cable entries & conductor entries and thread adapters that are certified and marked for use in the respective hazardous zone. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 83: Laying Cables

    3. Fasten the cable lug to the end of the conductor correctly, e.g. by squeezing. Figure 6-9 Connection with cable lug and fixing screw (schematic diagram) 4. Insulate the cable lug sleeves where necessary to ensure minimum air clearances and the creepage distance are maintained. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 84: Connecting Cables Without Cable Lugs

    If the end of the conductor is not correctly enclosed by the wire end ferrule, but is trapped by it, this can lead to overheating. ● Insert only one conductor end into each wire end ferrule, and attach the wire end ferrule correctly. ● Insert only one conductor end into each terminal. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 85: Figure 6-10 Connection Using Terminal Clamps (Schematic Diagram)

    M12 on the threaded stud of the terminal support with a torque of 20 Nm. Lug terminal connections may be installed if ordered accordingly, which are suitable for connecting flexible and stranded conductors without the use of wire end ferrules. If you wish to SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 86: Use Of Aluminum Conductors

    ● Retighten the clamping nuts after approximately 24 hours and then again after approximately four weeks. Make sure that the terminals are de-energized before you tighten the nuts. For 1XB7.. terminal boxes with aluminum connection bars, you can also connect copper cables using copper cable lugs. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 87: Using Single-Stranded Cables

    Align the cable entry support and the cable entry plate to the terminal box enclosure so that the sealing surface between the terminal box and the terminal box cover form a flat face. There must be no steps in the sealing area. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 88: Minimum Air Clearances

    2. Close the terminal box with the cover fixing screws, see chapter Tightening torques for screw and bolt connections (Page 173). See also Mounting/removing the terminal box (Page 75) SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 89: Connecting The Auxiliary Circuits

    4. Pull the cables through the cable glands and the cable entry plate, and connect the cables. 5. Fit the cable entry plate. 6. Make sure that the seal on the screwed sockets for the cable glands satisfies the degree of protection. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 90: Intrinsically Safe Circuits For Sensors Or Probes

    – The line voltage and line frequency match the details on the rating plate; – the cross-sections of the designated connecting cables are matched to the rated current of the motor (with due consideration for the relevant installation directives). SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 91: Connecting Temperature Monitoring For The Stator Winding

    ● When connecting the temperature sensor to external temperature monitoring devices, when required, apply additional measures to fully comply with the requirements set out in IEC 60664-1 or IEC 61800-5-1 "Hazard due to electric shock”. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 92: Terminating The Connection Work (Auxiliary Circuit)

    2. Close the auxiliary terminal box using the cover supplied for this purpose. See section "Tightening torques for screw and bolt connections (Page 173)" for the tightening torque of the fixing bolts for the cover. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 93: Start-Up

    ● All touch protection measures for moving and live parts have been taken. ● For test operation or when commissioning without output element, carefully secure the feather key using a suitable security element. When doing this, take into account the balancing type of the motor. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 94: Converter Operation

    ● The converter is correctly parameterized. The parameterization data is specified on the rating plate of the machine. Information about the parameters is available in the operating instructions for the converter. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 95: Measuring The Insulation Resistance Before Commissioning

    Detailed information on testing and the limit values can be found here: "Testing the insulation resistance and polarization index" (Page 51) Greasing the roller bearings prior to commissioning The following information assumes that the specified storage conditions have been complied with. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 96: Setting The Automatic Regreasing System

    ● Prior to commissioning, set the time interval and the relubrication quantity at the automatic regreasing system. ● Observe the operating instructions for the regreasing system for its operation and the replacement of the grease cartridges. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 97: Commissioning An External Fan

    Depending on the version, the fan impeller is visible through the air inlet opening in the fan cover on the external fan motor. 3. If the direction of rotation is wrong, then interchange two line cables in the external fan motor terminal box. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 98: Setpoint Values For Monitoring The Bearing Temperature

    Shutting down 155° C Normal operation 1. Measure the normal operating temperature T at the installation location in ° C. 2. Set the values for shutdown and warning corresponding to the operating temperature T SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 99: Test Run

    As a consequence, when ramping up, observe the following: ● Monitor the ramp-up time and number of consecutive starts. ● Comply with the limit values and/or ramp-up conditions specified in the catalog or the order documentation. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 100: Switching Off

    This will avoid the formation of condensation. ● Do not switch on the anti-condensation heating for at least two hours after the motor has been switched off. This prevents damage to the winding insulation. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 101: Setting The Motor Parameters At The Converter

    ● The STARTER program has been started. You are in the "Configuration" dialog screen form. Selecting motor parameters 1. Enter a name for the motor in the "Motor name" input field. Subsequent motor assignment is simplified by selecting a unique name. 2. Select the "Enter motor data" option. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 102: Figure 7-1 Selecting A Motor Type

    7.11 Setting the motor parameters at the converter 3. In the "Motor type" field, select the entry "[14] SIMOTICS FD induction motor series". Figure 7-1 Selecting a motor type 4. Click "Continue" to confirm your entries. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 103: Figure 7-2 Entering The Motor Data

    – The value for parameter p335 (motor cooling method) is encrypted from the motor order number: Motor order number Cooling method Parameter p335 1LL1 IC01 1LP1 IC06 1LM1/1MM1 IC411 1LQ1/1MQ1 IC416 1LH1/1MH1 IC71W 1LN1/1MN1 IC86W Figure 7-2 Entering the motor data 6. Click "Continue" to confirm your entries. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 104: Commissioning At The Sinamics S/G Converter Using The Aop30

    ● Navigate within the selection fields using <F2> and <F3>. ● In the entry fields, you can either directly enter the required value or select it from a list. ● Activate the selection with <F5>. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 105 – The value for parameter p335 (motor cooling method) is encrypted from the motor order number: Motor order number Cooling method Parameter p335 1LL1 IC01 1LP1 IC06 1LM1/1MM1 IC411 1LQ1/1MQ1 IC416 1LH1/1MH1 IC71W 1LN1/1MN1 IC86W SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 106 Start-up 7.11 Setting the motor parameters at the converter 3. Exit the motor data input by selecting the "Continue" field and activating the selection with <F5>. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 107: Commissioning At The Sinamics G120P Inverter Using The Iop

    – Motor voltage – Motor current – Rated power – Rated power factor cos φ – Motor speed The optimized pulse patterns are activated automatically once the "SIMOTICS FD" motor type is selected (p300=14). SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 108 Start-up 7.11 Setting the motor parameters at the converter SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 109: Operation

    "Five safety rules": ● When the machine is in operation, the terminal boxes must remain closed at all times. Terminal boxes may be opened only when the machine is stopped and in a no-voltage condition. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 110 Explosion hazard if the bridging is removed from the insulated bearing Removing the factory-fitted bridging of the insulated bearing leads to potential differences between the rotor and the grounded motor. This can cause the generation of sparks, which SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 111: Operation In Hazardous Areas Of Zone 22

    We recommend that these tests be carried out and documented in coordination with the authorities responsible. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 112: Switching On The Machine

    Under normal ambient conditions, e. g. the stopped machine is not exposed to any vibration, no increased level of corrosion, etc. in general, the following measures are necessary during stoppages. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 113: Avoidance Of Condensation Or Formation Of Condensation Within The Machine

    In an explosive atmosphere, there is a risk of an explosion. This can result in death, serious injury or material damage. ● Only switch on the anti-condensation heating after the motor has been switched off. Carefully comply with the data on the anti-condensation heating plate. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 114: Avoidance Of Damage To Roller Bearings During Stoppages

    ● Can the machine be put into operation? ● Must the windings be cleaned or dried? Detailed information on testing and the limit values can be found here: "Testing the insulation resistance and polarization index" (Page 51) SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 115: Decommissioning The Machine

    Inspections in the event of faults Natural disasters or unusual operating conditions, such as overloading or short circuit, are faults that overload the machine electrically or mechanically. Immediately perform an inspection after such faults. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 116 Operation 8.10 faults Correct the cause of the fault as described in the respective remedial measures section. Repair any damage to the machine. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 117: Electrical Faults

    Possible causes of faults Remedial measures Rotating parts are grinding Establish the cause and realign the parts. Rotor not balanced Decouple the rotor and then rebalance it. Rotor out of true, shaft bent Contact the Service Center. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 118 Reduced air supply, direction of rotation of fan Check the air ducts; clean the machine. possibly incorrect X Uneven gearbox operation Resolve any gearbox faults. Take into account possible changes which may occur during overheating. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 119: Faults At The External Fan

    Wrong direction of rotation of the external fan Check the electrical connections to the external fan. External fan is not running Check the external fan and its connections. Reduced air flow Check the air ducts; clean the machine. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 120: Roller Bearing Faults

    Too much grease in bearing Remove surplus grease. Wrong grease in the bearing Use the correct grease. Friction marks on raceway Replace the bearing. Brinelling or scoring Replace the bearing. Avoid any vibration at standstill SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 121: Maintenance

    Danger as a result of stationary parts under voltage (live parts) Live parts represent a hazard. Touch protection against active (live) parts is no longer guaranteed if covers are removed. The minimum air and creepage distances may be fallen SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 122 They can also damage the motor. ● Ensure that no foreign bodies are left in or on the motor. ● Securely attach all loose parts once you have completed the work. ● Carefully remove any dirt. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 123: Measuring The Insulation Resistance During The Course Of Maintenance Work

    It is therefore important to check the insulation resistance and the polarization index at the following times: ● Before starting up a machine for the first time ● After an extended period in storage or downtime ● Within the scope of maintenance work SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 124: Inspections In The Event Of Faults

    Additional tests may also be required according to the system-specific conditions. NOTICE Machine damage When carrying out the inspection, if you detect any impermissible deviations from the normal state, you must rectify them immediately. They may otherwise cause damage to the machine. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 125: General Inspection

    (Page 171). 9.1.7 Assessing the roller bearings To assess the roller bearings, it is generally not necessary to dismantle the machines. The motor only has to be dismantled if the bearings are to be replaced. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 126: Roller Bearings With Automatic Regreasing System

    Initial lubrication The grease specified on the lubricant plate is selected according to the operating conditions known at the time of ordering and should be used for initial lubrication. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 127: Table 9-3 Criteria For Selecting Rolling Bearing Greases

    Behavior in the presence of water DIN 51807 0 or 1 at a test temperature of +90° C Corrosive effect on copper DIN 51811 0 or 1 at a test temperature of +120° C Korr.° SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 128: Table 9-4 Rolling Bearing Greases For Vertical And Horizontal Types Of Construction

    Shell Retinax LX2 Arcanol Multi 2 Lubrication data The following data is provided on the lubricant plate of the machine. ● Regreasing intervals in operating hours ● Regreasing amount in grams ● Grease type SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 129 ● When commissioning, the bearings must be relubricated with twice the amount of lubricating grease. When doing this, the shaft must rotate so that the grease is replaced in the bearings. ● Carefully observe the information relating to long-term storage. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 130: Sealing The Rolling-Contact Bearings ("Increased Degree Of Protection" Option)

    ● Make sure that the impeller is cleaned evenly, as irregular deposits can lead to an imbalance. ● The full air flow can only be achieved when air can freely flow through the impeller. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 131: Touch Up Any Damaged Paintwork

    – IIC: Overall coating thickness ≤ 0.2 mm for motors of group II (gas) ● Limit the surface resistance of the paint used: – Surface resistance ≤ 1 GΩ for motors of groups II and III (gas and dust) SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 132: Maintaining Terminal Boxes

    ● Check the insulators, connectors and cable connections in the terminal box. ● Replace any damaged components. WARNING Short-circuit hazard Short-circuits can occur as a result of damaged components. This can result in death, serious injury or material damage. Replace damaged components. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 133: Corrective Maintenance

    ● The centerings in the shaft extensions have reset threads. Use lifting gear which is suitable for the rotor weight and direction of loading. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 134 ● Only appropriately trained specialists in the service center (Page 171) are authorized to repair anti-condensation heating systems. The anti-condensation heating must then be subject to a routine test, which requires extensive specialist knowledge. ● Only use authorized and tested spare parts. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 135: Screws With Precote Coating

    1. Position the external fan unit and tighten the fixing screws. 2. Ensure that the retaining components are undamaged and correctly installed. 9.2.3.2 Replacing the external fan If the external fan is defective, contact the Service Center (Page 171). SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 136: Roller-Contact Bearings

    ● At the NDE, proceed as follows depending on the machine type: – First, remove the fan cowl or external fan cowl (Page 135). – Remove the external fan. Note For a schematic diagram of the respective component layout, see Section "Spare parts (Page 145)". SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 137: Remove V Ring

    IP56. The protective ring does not have to be removed for disassembling the bearing bush. ● Remove the protective ring together with the V ring and the outer bearing cover or end shield from the shaft. See also Install the V ring (Page 139) SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 138: Removing The Labyrinth Sealing Ring

    4. Screw suitable bolts or screws into the radial threads for pulling off. Note the length of engagement to avoid clamping to the shaft or damaging the thread. 5. Warm the labyrinth sealing ring as you pull it off. See also Installing the labyrinth sealing ring (Page 141) SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 139: Installing Roller Bearings

    13.Install the outer bearing cover if one is being used. 14.Install the sealing elements: If present: V ring (Page 139) Labyrinth sealing ring (special design) (Page 141) 9.2.4.5 Install the V ring Requirement The roller bearing is already fitted. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 140: Installing The V Ring ("Increased Degree Of Protection" Option)

    9.2.4.6 Installing the V ring ("Increased degree of protection" option) The grease chamber of the labyrinth sealing ring together with the V ring ensures compliance with degree of protection IP65. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 141: Installing The Labyrinth Sealing Ring

    1. Apply a soluble adhesive to the three set screws such as Loctite 243) and screw them partially into the labyrinth sealing ring. 2. Apply an corrosion protection paint to the shaft in the area of the labyrinth sealing ring. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 142: Seal The Motor

    3. Surfaces whose mating faces are sealed using liquid sealant can be resealed by applying the original liquid sealant (Hylomar M). 4. Surfaces whose mating faces are sealed using sealings that adhere to one side only can be resealed with the original sealing using the original adhesives (Loctite). SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 143 5. Retighten the fixing screws of the cover after the liquid sealant has set. If you have any questions, contact the Service Center. See also Service and Support (Page 171) SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 144 Maintenance 9.2 Corrective Maintenance SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 145: Spare Parts

    ● Machine type ● Serial number ● Using the Data Matrix code and the "Siemens Industry Online Support" App, you can access product information such as the operating instructions and certificates of your machine. See also...
  • Page 146: Ordering Spare Parts Via The Internet

    Spares on Web (https://www.sow.siemens.com/). See also Guide for Spares on Web (http://support.automation.siemens.com/WW/news/en/25248626) Rolling bearings When ordering rolling bearings, in addition to the bearing identification code, the supplementary specifying code is also necessary for the bearing version. Both of these codes are stamped on the lubricant plate and specified in the motor documentation, or can also be taken from the installed bearings.
  • Page 147: Anti-Condensation Heating

    ● Repairing and mounting the anti-condensation heating and the subsequent routine testing must always be undertaken by experts from the service center (Page 171), because this work requires extensive specialist knowledge. ● Only authorized and tested spare parts may be used. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 148: Housing, Stators And Rotors

    10.00 Stator frame 10.50 Lifting lugs 20.00 Terminal box without cable entry See also Terminal box 1XB1621 (Page 155) Terminal box 1XB1631 (Page 157) Terminal box 1XB7730 (Page 158) Terminal box 1XB7731 (Page 159) SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 149 Spare parts 10.4 Housing, stators and rotors Terminal box 1XB7740 (Page 160) Terminal box 1XB7750 (Page 161) SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 150: External Fan (Radial Mounting)

    10.5 External fan (radial mounting) 10.5 External fan (radial mounting) Figure 10-2 External fan Table 10-2 Spare parts for external fan Part Description 32.00 Fan unit You can order the fan unit only as complete kit. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 151: External Fan (Axial Mounting)

    10.6 External fan (axial mounting) 10.6 External fan (axial mounting) Figure 10-3 External fan Table 10-3 Spare parts for external fan Part Description 32.00 Fan unit You can order the fan unit only as complete kit. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 152: Roller Bearing Cartridge At The Drive And Non-Drive End

    Bearing kit at the drive end and non-drive end consists of the following components Deep-groove ball bearing (locating bearing) Deep-groove ball bearings Shaft sealing ring, labyrinth ring (optional) Shaft sealing ring Locking ring, guard ring Locking ring SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 153: Roller Bearing Cartridge At The Drive And Non-Drive End

    Bearing kit at the drive end and non-drive end consists of the following components Deep-groove ball bearing (locating bearing) Deep-groove ball bearings Shaft sealing ring, labyrinth ring (optional) Shaft sealing ring Locking ring, guard ring Locking ring SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 154: Speed Sensor (Optional)

    Table 10-6 Spare parts for the speed sensor Part Description 20.09 Supplementary auxiliary terminal box 55.10 Speed sensor kit (sensor, torque bracket, fastening material) The speed sensor kit can be ordered only as complete kit. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 155: Terminal Box 1Xb1621

    Part Description 20.00 Terminal box without cable entry comprising the following components: 20.20 Terminal box housing 21.41 Terminal supports 20.27 Mounting rail 21.61 Terminal strip for auxiliary circuit 20.28 Seal 22.01 Saddle terminal, complete SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 156 Cable gland 20.66 Strain relief - lower part 20.61 Cable gland - upper part 20.68 Seal 20.62 Cable gland - lower part 20.70 Sealing insert for cable entry 20.65 Strain relief - upper part SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 157: Terminal Box 1Xb1631

    Part Description Part Description 20.61 Cable gland - upper part 20.66 Strain relief - lower part 20.62 Cable gland - lower part 20.70 Sealing insert for cable entry 20.65 Strain relief - upper part SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 158: Terminal Box 1Xb7730

    Seal 22.39 Neutral point connection 21.11 Connecting plate with internal cable 22.70 Fixing lug for PE conductor 21.41 Terminal bushings Table 10-11 Additional spare parts Part Description Part Description 20.51 Entry plate with seal SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 159: Terminal Box 1Xb7731

    Connecting plate with internal cable 22.41 Terminal link, straight with two holes 21.41 Terminal bushings 22.70 Fixing lug for PE conductor Table 10-13 Additional spare parts Part Description Part Description 20.51 Entry plate with seal SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 160: Terminal Box 1Xb7740

    21.11 Connecting plate with internal cable 22.39 Neutral point connection 21.41 Terminal bushings 22.70 Fixing lug for PE conductor Table 10-15 Additional spare parts Part Description Part Description 20.51 Cable entry plate with seal SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 161: Terminal Box 1Xb7750

    Complete terminal box with undrilled cable entry 22.30 Connecting bar for the power circuit plate 20.51 Cable entry plate with seal, undrilled 22.39 Neutral point connection 22.01 Saddle terminal, complete You can only order the terminal box as part. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 162: Auxiliary Terminal Box 1Xb9014

    Auxiliary terminal box 1XB9014 Figure 10-14 Auxiliary terminal box 1XB9014 The auxiliary terminal box can only be ordered as one complete part, single parts are not available. In this case, please contact the Service Center (Page 171). SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 163: Auxiliary Terminal Box 1Xb9015

    Auxiliary terminal box 1XB9015 Figure 10-15 Auxiliary terminal box 1XB9015 The auxiliary terminal box can only be ordered as one complete part, single parts are not available. In this case, please contact the Service Center (Page 171). SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 164: 1Xb9016 Auxiliary Terminal Box

    1XB9016 auxiliary terminal box Figure 10-16 1XB9016 auxiliary terminal box The auxiliary terminal box can only be ordered as one complete part, single parts are not available. In this case, please contact the Service Center (Page 171). SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 165: Auxiliary Terminal Box 1Xb302

    Auxiliary terminal box 1XB302. Figure 10-17 Auxiliary terminal box 1XB302. The auxiliary terminal box can only be ordered as one complete part, single parts are not available. In this case, please contact the Service Center (Page 171). SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 166 Spare parts 10.19 Auxiliary terminal box 1XB302. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 167: Disposal

    "list of candidates" – exists in a concentration exceeding 0.1 percent by weight. ● CAS No. 7439-92-1, lead Based on the currently available information, we assume that this substance does not represent any risk when correctly used, including its disposal. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 168: Preparing For Disassembly

    Sort the components for recycling according to whether they are: ● Iron and steel ● Aluminum ● Non-ferrous metal, e.g. windings The winding insulation is incinerated during copper recycling. ● Insulating materials ● Cables and wires ● Electronic waste SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 169 ● Wooden packaging for sea transport consists of impregnated wood. Observe the local regulations. ● The foil used for water-proof packaging is an aluminum composite foil. It can be recycled thermally. Dirty foil must be disposed of via waste incineration. SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 170 Disposal 11.5 Disposal of components SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 171: Service And Support

    (www.siemens.com/yourcontact) Siemens Support for on the move With the "Siemens Industry Online Support" App, you can access more than 300,000 documents for Siemens Industry products – any time and any‐ where. The App supports you in the following areas: ●...
  • Page 172 Service and Support SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 173: Technical Data And Drawings

    Table B-1 Tightening torques for bolted connections with a tolerance of ±10%. Case 1080 1700 2600 4200 1200 2000 3100 4700 7500 SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 174 Non-standard tightening torques Different tightening torques for electrical connections and bolted connections for parts with flat seals or insulating parts are specified in the relevant sections and drawings. See also Securing the rotor (Page 37) SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 175: Quality Documents

    Quality documents You can find the quality documents here: https://support.industry.siemens.com/cs/ww/de/ps/13318/cert (https:// support.industry.siemens.com/cs/ww/en/ps/13318/cert) SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 176 Quality documents SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 177: Index

    Index " "Siemens Industry Online Support" App, 171 Cable entries, 83 certified, 82, 89 Cable entry and routing, 81 Cable entry plate, 82 Cable gland, 83 5 safety rules, 15 Cable lugs without side guard, 84 Center of gravity, 58...
  • Page 178 Faults in operation, 110 Lifting, 58 Flammable substances, 17 Line operation, 26 Foundation surfaces, 54 Live parts, 16 Frequency fluctuation, 33 Long-term storage, 41 Lubrication data, 128 General inspection, 125 Geometry of the flange, 54 SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 179 Flammable substances, 17 Protective conductor, 47 Hazardous substances, 17 Protective ring, 137 Hot surfaces, 16 Live parts, 16 Rotating parts, 16 Screws with preCOTE coating, 135 Seal insert, 81 Qualified personnel, 15 Sealing, 87 SIMOTICS FD 1MQ1 Operating Instructions 01/2019...
  • Page 180 Setting the motor parameters, 101 rotating, 72 Shaft assembly, 34 Terminal box 1XB1631, 157 Shipping, 37 Terminal box 1XB7750, 161 Siemens Industry Online Support Terminal designation, 76 App, 171 Terminal diagram, 89 SIMOTICS Digital Data, 145 Test run, 99 Space requirement, 30...
  • Page 182 Further Information www.siemens.com/drives Siemens AG Process Industries and Drives Postfach 48 48 90026 NÜRNBERG GERMANY...

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