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Slant/Fin victory II VH series Installation And Operating Instructions Manual

Gas-fired cast-iron boilers for natural and l.p. propane gases
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V
ICTORY
HOT WATER MODELS VH-30 THROUGH VH-180
GAS-FIRED CAST-IRON BOILERS FOR NATURAL AND L.P. PROPANE GASES
INSTALLATION AND OPERATING INSTRUCTIONS
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page
Dimensions, Rating and Orifice Sizes . . . . . . . . . . . . . . . . . . .2
Boiler Location and Foundation . . . . . . . . . . . . . . . . . . . . .3
Minimum Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Boiler Room Air Supply and Ventilation . . . . . . . . . . . . . . .4
Flue Gas Venting Requirements . . . . . . . . . . . . . . . . . . . . . . .4
Venting Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Flue Length Restriction . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Vent Connector Material . . . . . . . . . . . . . . . . . . . . . . . . . .10
Venting Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Venting System Regular Inspection . . . . . . . . . . . . . . . . . . . .14
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Water Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Piping a Heating-Cooling System . . . . . . . . . . . . . . . . . . . . .18
Filling and Venting Water Systems . . . . . . . . . . . . . . . . . .18
Initial Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Operating Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Burner Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Safety Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Sequence of Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Diagnostic Indicator Light . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
General Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . .25
Appendix A and B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
WARNING
The venting system of this boiler is under positiv e pres-
sure when it is connected to the outdoors with 3" diameter
pipe. Leakage from this system can be hazardous and if
not avoided can result in death or ser ious injury. In addi-
tion to the recommendations within this man ual and the
User's Information Manual, the venting system, from the
blower to the outdoor discharge, must be carefully
checked annually by a qualified service agency.
Heating Contractor
Address
Phone Number
II
™
READ ALL OF THE FOLLOWING
WARNINGS AND STATEMENTS
INSTALLATION INSTRUCTIONS
Installation location ONLY as permitted in paragraph
entitled "LIQUEFIED PETROLEUM (L.P.) PROPANE
GAS-FIRED BOILER LOCATION" on page 3 of this
instruction book.
The above warning does not apply to NATURAL gas-
fired boilers.
The installation must conform to the requirements of
the authority having jurisdiction or, in the absence of
such requirements, to the National Fuel Gas Code ,
ANSI Z223.1-latest edition. The installation must also
conform to the additional requirements in this Slant/Fin
Instruction Book.
In addition where required by the authority having juris-
diction, the installation must conform to American
Society of Mechanical Engineers Safety Code for
Controls and Safety Devices for Automatically Fired
Boilers, No. CSD-1.
This boiler, gas piping and accessories must be
installed, connected, serviced and repaired by a
trained, experienced service technician, familiar with all
precautions required for gas-fired equipment and
licensed or otherwise qualified, in compliance with the
authority having jurisdiction.
Boiler Model Number
Boiler Serial Number
Installation Date
Publication No. VH-40
This manual must be left with owner and
should be hung on or adjacent to the boiler
for reference.
IMPORTANT
BEFORE READING THE
WARNING
LIQUEFIED PETROLEUM (L.P.)
PROPANE GAS-FIRED BOILERS
WARNING
P art No. 44-0801
Pr inted in U.S.A.999

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Summary of Contents for Slant/Fin victory II VH series

  • Page 1: Table Of Contents

    Operating Instruction ......19 conform to the additional requirements in this Slant/Fin Burner Adjustment ......19 Safety Check .

  • Page 2: Dimensions, Rating And Orifice Sizes

    ICTORY Figure 1. Views - Dimensions - Data LEFT END VIEW FRONT VIEW RIGHT END VIEW NOTE: Height dimensions increase by 1 ⁄ " and depth increases to 22 ⁄ " when combustible floor kit is used. Figure 2. Base Assembly Burners Approx.

  • Page 3: Installation Requirements

    A. Minimum clearances to the exterior surfaces of the boiler latest edition. shall be as follows: MINIMUM ALCOVE AND CLOSET CLEARANCE This installation must also conform to the additional require- For Combustible Recommended ments in this Slant/Fin Instruction Book. Surface Construction for Service Front 6" 18"...

  • Page 4: Boiler Room Air Supply And Ventilation

    ICTORY BOILER ROOM AIR SUPPLY AND VENTILATION FLUE GAS VENTING REQUIREMENTS An ample supply of air is required f or combustion and venti- The Victory II series boiler is a high efficiency, mechanically lation. When buildings are insulated, caulked and weather- induced draft boiler and, therefore, requires different venting stripped, now or later on, direct openings to outside ma y be arrangements than natural draft, lower efficiency boilers.

  • Page 5: Category Ii And Iii Venting

    Heat-Fab Part Numbers for various items of vent system are C. The horizontal vent pipes must be supported with pipe listed in Slant/Fin Part List, Publication No. VH-10PL. straps at intervals no greater than indicated by vent pipe manufacturer’s instructions. The vertical portion B) When joining the various components of the above vent pipe also must be supported per manufacturer’s...
  • Page 6 ICTORY Heat-Fab Saf-T Vent System Max. Equivalent Length (Ft.) Equivalent 0 to 5500 to 7000 to Length of Boiler 5500 Ft. 7000 Ft. 10,000 Ft. each 90° Minimum Model No. Altitudes Altitudes Altitudes Elbow, Ft. Length, Ft. VH-30, 60, 90 and 120 VH-150 VH-180...
  • Page 7 ICTORY “VICTORY II HORIZONTAL VENTING” All joints must be liquid and pressure tight. Use U/L listed single wall 3" dia. AL29-4C* S.S. venting materials (See page 5) Figure 5. Figure 6.
  • Page 8 ICTORY Figure 7.
  • Page 9 ICTORY Figure 8.

  • Page 10: Category I Venting

    Part 7, Part 11 and Appendix G. For a masonry vitreous tile-lined chimney which is not exposed to the outdoors, use Table 1 in this Slant/Fin manual for venting requirements. DO NOT install this sys- tem into an unlined masonr y chimney.
  • Page 11 ICTORY Natural Draft Chimney and Type “B” Venting Tables Table 1. Masonry Vitreous Tile-Lined Chimney (not metal lined) Chimneys not exposed to the outdoors below the roof line. (5" dia. vent adapter must be used) Additional National Fuel Gas Code Boiler Gas Appliance Reference Table No.*...
  • Page 12 ICTORY Figure 9.
  • Page 13 ICTORY Figure 10.

  • Page 14: Venting System Regular Inspection

    ICTORY Gas Flow In piping -- cu. ft. per hr. VENTING SYSTEM REGULAR INSPECTION Length A. Inspect the system regularly for condensation, corrosion Iron Pipe Size (IPS) — inches of pipe and/or physical damage. A qualified professional should ser- in Feet vice the boiler annually and include such an inspection at that time.

  • Page 15: Water Piping

    ICTORY Figure 11a. WATER PIPING Always follow good piping practices. Observe minimum 1" clearance to combustibles around all uninsulated hot water pipes or when openings around pipes are not protected b y non-combustible materials. On a hot water boiler installed above radiation level, the boil- er must be provided with a low water cutoff device at the time of installation by the installer.
  • Page 16 ICTORY...
  • Page 17 ICTORY Figure 14. Figure 15. Piping Arrangement...

  • Page 18: Piping A Heating-Cooling System

    ICTORY An automatic air vent is used to remove air from the sys- The air control system and pressure control system m ust tem. It should be installed in the top of the boiler as sho wn operate with chiller only, or the boiler only, being valved to the in Figure 15.

  • Page 19: Safety Information

    Btuh Input = cu. ft. metered in 3 minutes x 1050 Btu/cu. ft. x 20 4. The higher heating value* of gas varies substantially Figure 17. for different localities. Consult with Slant/Fin’s Techni- cal Service Dept. for re-orificing procedures if any of OPERATING INSTRUCTIONS the following apply: 1.

  • Page 20: Safety Check

    ICTORY Gas Rate Table C. Main Burner Ignition Checkout and Pilot Adjustment 1. The pilot flame must not smother or snuff out when Boiler rated input in Cubic Feet Gas Consumption tested as follows: cu. ft./hr. of 1000 Btu/cu. ft. 1000 Btu/cu.

  • Page 21: Care And Maintenance

    ICTORY 3. Air Flow Pressure Switch Test With main burners firing, remove plastic hose from Pres- sure Switch (see Figure 22). Gas valve should shut off the main burners. After approximately 90 seconds, the diagnostic indicator light should flash 6 times . WARNING: If any of the above controls fail to operate properly, they must be replaced.
  • Page 22 ICTORY 3. Perform “Venting System Regular Inspection” on Page 14. C. Piping Check the following: 1. Water piping and accessories for leaks. Slightest leaks should be corrected. 2. System to be full of water and pressure to remain stable at correct setting on gauge. 3.

  • Page 23: Sequence Of Operations

    ICTORY “Victory II Boiler Sequence of Operations THERMOSTAT CALLS FOR HEAT CIRCULATOR ON BOILER WATER TEMPERATURE IS BELOW HIGH LIMIT SETTING? WAIT FOR AIR PROVING AIR PROVING SWITCH SWITCH TO OPEN PROVED OPEN? INDUCER (AIR BLOWER) ON AIR PROVING SWITCH PROVED 5 MINUTES INDUCER OFF CLOSED WITHIN 30 SECONDS?

  • Page 24: Diagnostic Indicator Light

    ICTORY Diagnostic Indicator Light (LED) Carefully note diagnostic indicator light on the Smart Valve. When a system failure occurs, indicator light will show a series of flashes. Count the number of flashes that occur after the short no-flashing interval. Correct failure code for each number of flashes shown in the code box on this page.

  • Page 25: General Troubleshooting Guide

    ICTORY General Troubleshooting Guide For Servicepeople BURNERS FAIL TO OPERATE CAUSE REMEDY 1. Gas supply valve shut off 1. Open gas valve 2. No power, main electric switch open 2. Close switch 3. No power, blown or defective line fuse 3.
  • Page 26 All other controls and par ts should be identified publication number VH-10PL Victory II replacement by and ordered from Slant/Fin. Relief/Safety valves must parts for part numbers. Whenever possible refer to the be ASME rated for the pressure and gross output of the original order by number and date.

  • Page 27: Appendix A And B

    ICTORY APPENDIX A APPENDIX B Vent System Location and Condensation Removal of Existing Boiler From Drain Requirements Common Vent System 1. The venting system shall terminate at least 3 feet a. Seal any unused openings in the common venting above any forced air inlet located within 10 f eet. system.
  • Page 28 ICTORY SLANT/FIN CORPORATION, Greenvale, N.Y. 11548 • Phone: (516) 484-2600 • Canada: Slant/Fin , Mississauga, Ontario FAX: (516) 484-5921 LTD/LTEE www.slantfin.com...

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