Slant/Fin Victory VSP-60 Installation And Operating Instructions Manual

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V
ICTORY
DIRECT-VENT SEALED COMBUSTION BOILERS
HOT WATER MODELS VSP-60 THROUGH VSP-180
GAS-FIRED CAST-IRON BOILERS FOR NATURAL AND L.P. PROPANE GASES
INST LL TION

TABLE OF CONTENTS

Dimensions, Rating and Orifice Sizes ........................................2
Identification of Parts ..................................................................3
Installation Requirements ...........................................................4
Venting Application .....................................................................5
Boiler Room Air Supply and Ventilation......................................5
Flue gas Venting Requirements..................................................5
Vent Material ..............................................................................5
Air Intake Material ......................................................................6
Flue and Air Intake Restrictions .................................................6
Non-Direct Vent Installation ........................................................8
Sidewall Venting, Non-Direct Vent ..............................................8
Vent Termination Location and Clearance..................................8
Non-Direct Vent Vertical Venting .................................................8
Direct Vent Installation ................................................................8
Sidewall Venting, Direct Vent ......................................................8
Vent/Air Intake Termination Installation.......................................8
Venting and Air Intake Regular Inspection ...............................15
Gas Piping ................................................................................15
Electrical Wiring ........................................................................15
Multi Zoning ..............................................................................18
Water Piping .............................................................................18
Wiring Diagram .........................................................................16
Operating Instructions...............................................................19
Gas Input Rate Adjustment ......................................................20
Boiler Control ............................................................................22
Sequence of Operation.............................................................21
Status of Indicator Lights (LED's) .............................................22
Safety Check ...........................................................................23
Care and Maintenance .............................................................24
General Troubleshooting Guide ...........................................25-27
The venting system of this boiler is under positive pressure. Leakage from this
system can be hazardous and if not avoided can result in death or serious injury.
In addition to the recommendations within this manual and the User's Information
Manual, the venting system, from the blower to the outdoor discharge, must be
carefully checked annually by aqualified service agency.
IMPORTANT
RADIANT FLOOR, LOW WATER TEMPERATURE, AND LARGE WATER VOLUME
systems require special piping arrangements. See page 18.
Address
Phone Number
ND OPER TING INSTRUCTIONS
WARNING
VSP
READ ALL OF THE FOLLOWING
WARNINGS AND STATEMENTS
BEFORE READING THE
INSTALLATION INSTRUCTIONS
LIQUEFIED PETROLEUM (L.P.)
PROPANE GAS-FIRED BOILERS
Installation location ONLY as permitted in paragraph
entitled "LIQUEFIED PETROLEUM (L.P.) PROPANE
GAS-FIRED BOILER LOCATION" on page 4 of this
instruction book.
The above warning does not apply to NATURAL gas-
fired boilers.
The installation must conform to the requirements of
the authority having jurisdiction or, in the absence of
such requirements, to the National Fuel Gas Code,
ANSI Z223.1-latest edition. The installation must also
conform to the additional requirements in this Slant/Fin
Instruction Book.
In addition where required by the authority having juris-
diction, the installation must conform to American
Society of Mechanical Engineers Safety Code for
Controls and Safety Devices for Automatically Fired
Boilers, No. CSD-1.
This boiler, gas piping and accessories must be
installed, connected, serviced and repaired by a
trained, experienced service technician, familiar with all
precautions required for gas-fired equipment and
licensed or otherwise qualified, in compliance with the
authority having jurisdiction.
Boiler Model Number
Boiler Serial Number
Installation Date
Publication No. VSP-40
This manual must be left
with owner and should be
hung on or adjacent to
the boiler for reference.
IMPORT NT
WARNING
WARNING
Part No. 455002
Printed in U.S.A.303

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Summary of Contents for Slant/Fin Victory VSP-60

  • Page 1: Table Of Contents

    National Fuel Gas Code, Operating Instructions...............19 ANSI Z223.1-latest edition. The installation must also Gas Input Rate Adjustment ............20 conform to the additional requirements in this Slant/Fin Boiler Control ................22 Instruction Book. Sequence of Operation.............21 Status of Indicator Lights (LED’s) ..........22 Safety Check ................23...
  • Page 2: Dimensions, Rating And Orifice Sizes

    ICTORY VSP Models R TINGS ND DIMENSIONS ( DOTTED PI PI NG ( DOTTED PI PI NG I NST ALL MA NUAL MA I N I NST ALL MA NUAL MA I N BY OTHERS) BY OTHERS) SHUTOFF VALVE 5' ABOVE SHUTOFF VALVE 5' ABOVE FL OOR W HEN REQUI RED BY FL OOR W HEN REQUI RED BY...
  • Page 3: Identification Of Parts

    ICTORY VSP Models LOC TION ND IDENTIFIC TION OF P RTS Base Assembly Figure 2. Location and identification of parts...
  • Page 4: Installation Requirements

    MINIMUM ALCOVE AND CLOSET CLEARANCE For Combustible Recommended This installation must also conform to the additional require- Surface Construction for Service ments in this Slant/Fin Instruction Book. Front 6" 18" Rear 6" 18" NATURAL GAS-FIRED BOILER LOCATION Left Side 6"...
  • Page 5: Venting Application

    Heat-Fab Part Numbers for various items of vent system are listed in least ⁄ of the openings required for the non-direct vent as men- Slant/Fin Part List, Publication No. VSP-10PL tioned above. *AL29-4C is a registered Trademark of Allegheny Ludlum Corp...
  • Page 6: Air Intake Material

    ICTORY VSP Models When joining the various components of the above listed EXAMPLE: Boiler model VSP-180 is to be installed at sea vent systems, the manufacturers’ instructions should be level. The combustion air is provided by air intake piping closely followed to insure proper sealing. Use sealant speci- directly to the boiler (direct-vent installation).
  • Page 7 ICTORY VSP Models Maximum allowed flue and air intake equivalent length (Feet) Heat-Fab Saf-T vent system (Including EZ-Seal) 5,000 - 7,500 Ft. 7,500 - 10,000 Ft. 0 - 5,000 Ft. Boiler Model Piping Elevation Elevation Elevation Number VSP-60 Flue Air Intake VSP-90 Flue Air Intake...
  • Page 8: Non-Direct Vent Installation

    Figures 9 and 10 show typical sidewall direct venting. must be used, providing the wall thickness from 3" minimum Slant/Fin vent/air intake termination MUST be used for this up to 12" maximum. The vent piping must terminate with a method of installation.
  • Page 9 ICTORY VSP Models VICTORY VSP MODELS NON - DIRECT VENT, SIDEW LL VENTING All joints must be liquid and pressure tight. Use U/L listed single wall 3" dia. AL29-4C S.S.*. venting materials (See page 5). 2 FT. MIN. 6 IN. MIN. SLOPE UP 1/4 IN.
  • Page 10 ICTORY VSP Models VICTORY VSP MODELS- NON- DIRECT VENT, VENTING THROUGH ROOF All joints must be liquid and pressure tight. Use U/L listed single wall 3" dia. AL29-4C* S.S. venting materials (See page 5). ALTERNATE VERTI C AL TER M INATION ALTERNATE VERTI C AL TER M INATION 90˚...
  • Page 11 ICTORY VSP Models VICTORY VSP MODELS- NON - DIRECT VENT, UTILIZING N EXISTING CHIMNEY CH SE All joints must be liquid and pressure tight. Use U/L listed single wall 3" dia. AL29-4C* S.S. venting materials (See page 5). ALTERNATE VERTICAL TERMINATION ALTERNATE VERTICAL TERMINATION RAIN CAP TERMINATION MAY BE USED RAIN CAP TERMINATION MAY BE USED...
  • Page 12 ICTORY VSP Models VICTORY VSP MODELS - DIRECT VENT, SIDEW LL VENTING All joints must be liquid and pressure tight. Use U/L listed single wall 3" dia. AL29-4C* S.S. venting materials (See page 5). SLOPE UP 1/ 4 IN . SLOPE UP 1/ 4 IN .
  • Page 13: Direct Vent, Venting And Air Intake Through A Roof

    ICTORY VSP Models B. DIRECT VENT - VENTING AND AIR INTAKE From inside, install inside termination plate using 4 screws. Make sure the 4" collar on the plate, penetrate- THROUGH A ROOF ed into the galvanized pipe. Figure 12 shows typical vertical venting. The vent pipe must Assemble and seal straight screened termination to pass through the ceiling, floor and the roof vertically through a the slip joint connector.
  • Page 14 ICTORY VSP Models VICTORY VSP MODELS VICTORY VSP MODELS DIRECT VENT, VENTING AND AIR INTAKE THROUGH A ROOF DIRECT VE NT, VE NTI NG AN D AIR I NTAKE T H RO UGH A ROOF All joints in vent system must be liquid and pressure tight. Use U/L listed ALL J OINTS IN VENT S Y STE M M UST BE LI QUID AND PRESS URE TI GHT.
  • Page 15: Venting And Air Intake Regular Inspection

    ICTORY VSP Models C. The boiler and its gas connection must be leak tested VENTING AND AIR INTAKE SYSTEM REGULAR INSPECTION before placing the boiler in operation. Use liquid soap solu- tion for all gas leak testing. DO NOT use open flame. This A.
  • Page 16: Wiring Diagram

    ICTORY VSP Models 120V/24V BLOWER AQUASTAT PRESSURE TRANSFORMER (INDUCER) ROLL-OUT SWITCH L4080B SWITCH PINK BLUE BLACK BLACK YELLOW BROWN THERMOSTAT BLACK WHITE YELLOW BLACK WHITE GREEN BLACK DISCONNECT BLACK WHITE SWITCH GREEN L1-HOT MV/PV WHITE VR8204A 120V/60Hz GAS VALVE WHITE WIRE LEGEND: L2-NEUTRAL FACTORY WIRED...
  • Page 17 ICTORY VSP Models MULTIZONING OF VSP BOILER ZONE VALVE SYSTEM USING V8043E/F ZONE VALVES Figure 14. MULTIZONING OF VSP BOILER PUMP ZONING SYSTEM USING R845A RELAY Figure 15. MULTIZONING OF VSP BOILER PUMP ZONING SYSTEM USING R882A/B RELAYS Figure 16.
  • Page 18: Multi Zoning

    ICTORY VSP Models 2. Power Connection 2. Circulating Systems A. Remove electrical junction box cover. Victory VSP boilers are equipped with a water circulating pump mounted to the return water connection on the boiler. B. Hot connection lead is black. Neutral connection lead is white. This pump location is appropriate for most installations.
  • Page 19: Operating Instructions

    ICTORY VSP Models The air control system and pressure control system must 4. Air Control System operate with chiller only, or the boiler only, being valved to the Diaphragm type compression tank is used to control system piping system. Separate control devices on the boiler and pressure.
  • Page 20: Gas Input Rate Adjustment

    ICTORY VSP Models II. Initial Start 11. Set thermostat to desired setting. Safe lighting and other performance criteria were met when 12. If the appliance will not operate, follow the instructions testing various gas manifold and control assemblies used “To Turn Off Gas to Appliance” and call your service on the Victory VSP Series Boilers under the ANSI Z21.13- technician or gas supplier.
  • Page 21: Sequence Of Operation

    ICTORY VSP Models VSP BOILER SEQUENCE OF OPERATION THERMOSTAT CALLS FOR HEAT CIRCULATOR ON BOILER WATER TEMPERATURE IS BELOW HIGH LIMIT SETTING? PRESSURE SWITCH CONTACTS PROVED CONTROL LOCKOUT. OPEN WITHIN 45 SECONDS? POWER AND PRESSURE SWITCH LED’S FLASHING. INDUCER (BLOWER) ON 1 HOUR WAIT PERIOD.
  • Page 22: Boiler Control

    Btuh Input = cu. ft. metered in 3 minutes x 1050 Btu/cu. ft. x 20 4. The higher heating value of gas varies substantially for INTEGRATED BOILER CONTROL different localities. Consult with Slant/Fin’s Technical Ser- The integrated boiler control monitors the status of the room vice Department for reorificing procedures if any of the...
  • Page 23: Safety Check

    ICTORY VSP Models B. DIAGNOSTIC FLASH CODES Flashing LED’s provide diagnostic information WARNING: Only a trained, experienced service technician should perform troubleshooting. Turn off all electric power to the boiler before service LED’s FLASHING INDICATION REMEDY POWER LED * 120 V power supply. Polarity is reversed Reverse Hot and NEUTRAL wires in the junction box.
  • Page 24: Care And Maintenance

    ICTORY VSP Models Warning: The flow of combustion and ventilating air to the ALUMINUM TU BE ALUMINUM TU BE ALUMINUM TU BE ALUMINUM TU BE boiler should not be obstructed. PRESS URE PRESS URE SW ITC H SW ITC H BLOW ER BLOW ER II.
  • Page 25: General Troubleshooting Guide

    ICTORY VSP Models TOP JACKET TOP JACKET FLUE CO LL ECTOR FLUE CO LL ECTOR IND UCER IND UCER BRUSH BRUSH Figure 22. Flue passage cleaning illustration General Troubleshooting Guide For Service Personnel WARNING: Only a trained, experienced service technician should perform troubleshooting. Turn off all electric power to the boiler before servicing.
  • Page 26 ICTORY VSP Models CAUSE REMEDY Defective pressure switch. POWER and PRES SWITCH Check pressure switch. Replace defective pressure switch. LED’s flashing Defective high limit control Set high limit setting above boiler water temperature, LIMIT LED should turn on. If not, turn off power to the boiler, remove wires to high limit and check continuity across high limit contacts.
  • Page 27: Heating Contractor

    Only, simple easily - identified controls and parts may be obtained locally. All other controls and parts should be identified by and ordered from Slant/Fin. Relief/Safety valves must be ASME rated for the pressure and gross output of the boiler.
  • Page 28 ©Slant/Fin Corp. 2001. SLANT/FIN CORPORATION, Greenvale, N.Y. 11548 • Phone: (516) 484-2600 FAX: (516) 484-5921 • Canada: Slant/Fin , Mississauga, Ontario LTD/LTEE www.slantfin.com...

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