Fwd - Trane Sintesis Balance CMAF Installation Operation & Maintenance

Air-to-water multi-pipe scroll unit
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Monthly Maintenance
1.
Perform all weekly maintenance procedures.
2.
Manually rotate the condenser fans to ensure
that there is proper clearance on the fan shroud
Sound power levels
openings.
3.
Check water pumps (option): Manually rotate the
pump. Remove plastic plug located at the bottom of
Discharge
the motor frame to drain any condensation which
can occur in the motor.
Measurement conditions:
4.
Check and clean air filter of the control panel
Measurements taken in a room adjacent to the room containing the FWD, at the outlet of the rectangular duct (1.5 m
(option).
long) fixed to its discharge opening.
5.
In case of Twin-pump, make sure there is no pump
motor fault.
Fan
Note: Pump operation will be alternated at each new
Unit
speed
request of water flow or when a pump fault is detected.
1

FWD 08

2
WARNING! Position all electrical disconnects in the
3
"OPEN" position and lock them to prevent injury of
1
death due to electrical shock or moving parts.
FWD 10
2
When electrical panels are ventilated, you need to
3
1
change the fan filter.
FWD 12
2
6.
Make any repairs necessary.
3
1
Annual Maintenance
FWD 14
2
3
1
1.
Perform all weekly and monthly procedures.
FWD 20
2
2.
Check the oil sump oil level and refrigerant charge
3
while the unit is off.
Note: Routine changing of the oil is not required. Make
Intake
an oil analysis to determine the condition of the oil.
Measurement conditions:
1.
Have TRANE or another qualified laboratory perform
a compressor oil analysis to determine system
Measurements taken at the horizontal air intake.
moisture content and acid level. This analysis is a
valuable diagnostic tool.
Fan
Unit
speed
Contact a qualified service organization to leak- test
1
the unit, to check operating and safety controls, and to
FWD 08
2
inspect electrical components for deficiencies.
3
1
Inspect all piping components for leakage and damage.
FWD 10
2
Clean all water strainers.
3
1
NOTICE: If the unit Chilled/Hot Water Exchanger are
FWD 12
2
drained of water, the freeze protection heater must be
3
de-energized. Failure to de-energize the heater might
1
cause it to burn out.
FWD 14
2
3
Clean and repaint any areas that show signs of
1
corrosion.
FWD 20
2
Clean the condenser coils.
3
Check and tighten all electrical connections as necessary.
CAUTION! A clear sight glass alone does not mean that
the system is properly charged. Also check the rest of the
system operating conditions.
WARNING! Position all electrical disconnects in the
"Open" position and lock them to prevent injury or death
due to electrical shock.
Clean the condenser fans. Check the fan assemblies
for proper clearance in the fan shroud openings and
for motor shaft misalignment or abnormal end-play,
vibration and noise.
CG-SVX051A-GB
UNT-PRC002-GB
Power level in dB(A), per Hz frequency band
125
250
500
55
50
42
57
54
47
58
57
50
57
51
45
58
54
48
60
58
50
57
51
45
58
54
48
60
58
50
56
62
50
61
66
55
63
69
58
57
63
51
61
66
55
63
69
58
Power level in dB(A), per Hz frequency band
125
250
500
56
55
55
63
62
60
66
65
63
62
58
55
66
63
60
70
67
63
62
58
55
66
63
60
70
67
63
66
65
65
73
72
69
78
76
73
68
72
64
76
76
68
78
79
71
Periodic Maintenance
Refrigerant Emission Control
Conservation and emission reduction can be
accomplished by following recommended Trane
operation, maintenance, and service procedures, with
specific attention to the following:
1.
Refrigerant used in any type of air-conditioning or
refrigerating equipment should be recovered and/or
recycled for reuse, reprocessed (reclaimed). Never
release refrigerant into the atmosphere.
2.
Always determine possible recycle or reclaim
requirements of the recovered refrigerant before
beginning recovery by any method.
3.
Use approved containment vessels and safety
1000
2000
standards. Comply with all applicable transportation
37
37
standards when shipping refrigerant containers.
40
30
4.
To minimize emissions while recovering refrigerant,
42
32
42
use recycling equipment. Always attempt to use
34
45
38
methods that will pull the lowest possible vacuum
48
40
while recovering and condensing refrigerant into
42
34
containment.
45
38
48
40
5.
Refrigerant-system cleanup methods that use filters
48
39
and dryers are preferred. Do not use solvents that
53
47
have ozone depletion factors. Properly dispose of
56
50
used materials.
49
40
53
47
6.
Take extra care to properly maintain all service
56
50
equipment that directly supports refrigeration
service work, such as gauges, hoses, vacuum
pumps, and recycling equipment.
7.
Stay aware of unit enhancements, conversion
refrigerants, compatible parts, and manufacturer's
recommendations that will reduce refrigerant
emissions and increase equipment operating
efficiencies. Follow the manufacturer's specific
1000
2000
guidelines for conversion of existing system.
53
46
8.
60
In order to assist in reducing power-generation
53
62
56
emissions, always attempt to improve equipment
58
51
performances with improved maintenance and
62
56
operations that will help conserve energy resources.
65
59
58
51
62
56
65
59
65
57
71
64
75
69
64
56
71
65
74
69
Overall power
4000
8000
dB(A)
31
30
46
38
40
50
40
43
53
33
28
48
39
35
51
42
39
54
33
28
48
39
35
51
42
39
54
38
36
56
46
45
60
50
49
63
39
37
57
46
45
60
50
49
63
Overall power
4000
8000
dB(A)
45
42
57
53
53
64
55
57
67
48
44
61
55
52
66
59
57
69
48
44
61
55
52
66
59
57
69
50
46
68
59
57
74
64
63
78
52
50
69
61
61
75
66
66
78
11
59

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