Related Manuals for Trane AquaStream2 CGAN 200
Summary of Contents for Trane AquaStream2 CGAN 200
- Page 1 Installation Operation Maintenance Cooling only: CGAN 200 - 250 - 300 - 400 - 450 - 490 - 500 - 600 - 700 - 800 - 900 - 925 Reversible: CXAN 200 - 250 - 300 - 400 - 450 - 490 - 500 - 600 - 700 - 800 - 900 - 925 CG-SVX01C-E4...
- Page 2 To avoid death, injury, equipment or guide to good practice in the property damage, the following installation, start-up, operation, and recommendations should be maintenance by the user, of Trane observed during maintenance and CGAN/CXAN 200-925 chillers. They service visits: do not contain full service 1.
- Page 3 If within 7 days of delivery, claiming this condition is not respected, the for the described damage. A copy of manufacturer warranty could be this letter must be sent to Trane cancelled. Epinal Operations - Claims team. CG-SVX01C-E4...
- Page 4 General information Maintenance contract Training It is strongly recommended that To assist you in obtaining the best you sign a maintenance contract use of it and maintaining it in with your local Service Agency. This perfect operating condition over a contract provides regular long period of time, the maintenance of your installation by...
- Page 5 Contents General information Installation General data General unit characteristics Unit nameplate Installation instructions Handling Minimal installation water content Water treatment Antifreeze protection Electrical connections General start-up Preparation Start-up Operation Control and unit operation Weekly start up and week-end shutdown Start-up and seasonal shutdown Maintenance Maintenance instructions Installation checklist...
- Page 6 General Data Table 1 - CGAN Cooling only - Standard version - R407C CGAN CGAN CGAN CGAN CGAN CGAN Eurovent Performances (1) Net Cooling Capacity (kW) 50.7 62.5 76.2 102.8 121.8 132.3 Total Power input in cooling (kW) 19.1 24.4 28.8 38.7 43.6...
- Page 7 General Data Table 1 - cont CGAN CGAN CGAN CGAN CGAN CGAN Eurovent Performances (1) Net Cooling Capacity (kW) 128.9 157.1 182.8 214.2 241.3 267.0 Total Power input in cooling (kW) 49.1 57.9 68.4 77.9 88.3 102.4 Water pressure drop (kPa) Pressure available (5) (kPa)
- Page 8 General Data Table 2 - CGAN cooling only - Super Quiet version - R407C CGAN CGAN CGAN CGAN CGAN CGAN Eurovent Performances (1) Net Cooling Capacity (kW) 50.5 62.2 75.7 101.9 121.8 132.3 Total Power input in cooling (kW) 18.8 24.2 28.4 36.4...
- Page 9 General Data Table 2 cont CGAN CGAN CGAN CGAN CGAN CGAN Eurovent Performances (1) Net Cooling Capacity (kW) 128.1 156.1 181.5 212.1 238.0 264.9 Total Power input in cooling (kW) 48.8 57.2 68.0 73.4 85.0 102.1 Water pressure drop (kPa) Pressure available (5) (kPa) Main Power supply...
- Page 10 General Data Table 3 - CXAN reversible - Standard version - R407C CXAN CXAN CXAN CXAN CXAN CXAN Eurovent Performances (1) Net Cooling Capacity (kW) 49.2 60.8 73.6 94.5 116.4 124.8 Total Power input in cooling (kW) 20.3 25.4 30.1 40.0 42.8 49.7...
- Page 11 General Data Table 3 cont CXAN CXAN CXAN CXAN CXAN CXAN Eurovent Performances (1) Net Cooling Capacity (kW) 125.9 153.1 167.4 195.1 220.7 251.9 Total Power input in cooling (kW) 51.1 60.7 69.8 78.2 90.1 102.0 Water pressure drop in cooling (kPa) Pressure available in cooling (5) (kPa)
- Page 12 General Data Table 4 - CXAN reversible - Super Quiet version - R407C CXAN CXAN CXAN CXAN CXAN CXAN Eurovent Performances (1) Net Cooling Capacity (kW) 49.1 60.4 73.1 93.6 116.4 124.8 Total Power input in cooling (kW) 19.9 25.2 29.8 37.6 42.8...
- Page 13 General Data Table 4 cont CXAN CXAN CXAN CXAN CXAN CXAN Eurovent Performances (1) Net Cooling Capacity (kW) 125.5 152.5 166.8 194.1 219.2 250.0 Total Power input in cooling (kW) 50.9 60.3 69.6 75.9 88.3 101.5 Water pressure drop in cooling (kPa) Pressure available in cooling (5) (kPa)
- Page 14 General Data Table 5 - Hydraulic module and buffer tank CGAN CGAN CGAN CGAN CGAN CGAN CGAN CGAN CGAN CGAN CGAN CGAN CXAN CXAN CXAN CXAN CXAN CXAN CXAN CXAN CXAN CXAN CXAN CXAN Motor (2) (kW) Rated Amps (2) 11.1 11.1 Motor RPM...
- Page 15 In this case the standard operating conditions and performance are For minimum clearance, consult the modified. certified submittals, which are available on request from your Trane Operation of the unit may be sales office. affected by an increase in air temperature on the condenser. When...
- Page 16 Installation Table 6 - Dimensions of recommended slings and swing-bar : CGAN CGAN CGAN CGAN CGAN CGAN CGAN CGAN CGAN CGAN CGAN CGAN CXAN CXAN CXAN CXAN CXAN CXAN CXAN CXAN CXAN CXAN CXAN CXAN Without buffer tank A (mm) 1400 1400 1400...
- Page 17 If expansion compensators. Units without hydraulic module have there is no strainer, reserve will be formulated by the Trane technician to be connected according to figure 6. 12 2 at the start-up of the unit. The strainer used must be able to...
- Page 18 Installation Minimal installation water Volume = Cooling capacity x Time x highest capacity step (%) / Specific content heat / Dead band The water volume is an important parameter because it allows a stable Minimum operating time = chilled water temperature and avoids 120 seconds short cycle operation of the Specific heat = 4.18 kJ / kg...
- Page 19 Installation Minimum water volume for a Minimum time = 180 seconds process application or for a chiller (300-120) which has to run with low ambient Specific heat =4.18 kJ / kg temperature option. Dead band recommended = For Process application we have to Function of the process minimize the water temperature fluctuation at part load.
- Page 20 1.4401 with copper brazing. - Water piping: steel - Water connections: brass % Ethylene glycol Trane will not accept any ability in 1. Liquid regards of damage due to the use of 2. Freezing without burst effect 3. Freezing with burst effect...
- Page 21 Installation Figure 9 - CGAN/CXAN 200 to 490 electrical connections L1 L2 L3 L1 L2 L3 L1 L2 L3 Figure 10 - CGAN/CXAN 500 to 925 electrical connections L1 L2 L3 L1 L2 L3 1. Power supply cable (Field supply) 2.
- Page 22 - Check the direction of the rotation - Check clearance around condenser - Put the plexiglass supplied by using phasemeter. (Refer to certified drawings) Trane in front of the power Electrical power wiring: - Chilled water circuit ready to terminal. - Check all the electrical terminals...
- Page 23 60 hydraulic module is installed) or minutes for the sump heaters to unit available pressure. It must be heat oil and start again. Should in accordance with Trane order this not work, consult Trane write-up, technician. - superheat: difference between...
- Page 24 General start-up Table 9 - Water pressure drop at nominal waterflow rate (Without Hydraulic module option) CGAN CGAN CGAN CGAN CGAN CGAN CGAN CGAN CGAN CGAN CGAN CGAN CXAN CXAN CXAN CXAN CXAN CXAN CXAN CXAN CXAN CXAN CXAN CXAN Min.
- Page 25 General start-up Figure 12 - CGAN/CXAN 200 - 400 pump curve 1. Single pump 2. Dual pump Figure 13 - CGAN/CXAN 450 - 800 pump curve 1. Single pump 2. Dual pump Figure 14 - CGAN/CXAN 900 - 925 pump curve 1.
- Page 26 General start-up When ethylene glycol is added in the chilled water circuit the following adjustment factors have to be taken in account. Table 13 - Ethylene glycol adjustment factors LWTE PCT EG Adjustment factors Flow rate Pressure drop Power Input Cooling Cap.
- Page 27 CH532 to off, except if the unit is drained. controller user guide. The unit will Trane does not recommend operate correctly when there is draining the unit, due to the fact sufficient water flow. The that it increases tube corrosion.
- Page 28 - Check operation of Trane is the responsibility of the user breakdown. machines/compare conditions of only, who thereby is liable to Keep service records up to date, operation against original warranty loss.
- Page 29 Check that electrical connections are in accordance with information on manufacturer's identification plate Check direction of rotation using phasemeter Comments ………………………………………………………………………………………………… ………………………………………………………………………………………………… ……………………………………………………............. ………………………………………………………………………………………………… ………………………………………………………………………………………………… Signature:……………………………………………….Name:………...………………… Order N°: ……………………………………………….. Work site: ..……………………………………………………………………………….. Please return to your local Trane Service Office CG-SVX01C-E4...
- Page 30 Troubleshooting guide These are simple diagnostic hints. If there is a breakdown, the Trane Service office should be contacted for confirmation and assistance. Problems symptoms Problem causes Action recommended A) The compressor does not start up Compressor terminals are live but motor does Motor burned out.
- Page 31 E) Loss of oil in compressor Oil level too low in indicator. Not enough oil. Contact Trane office before to order oil Gradual fall in oil level. Filter drier clogged. Replace filter drier. Suction line too cold.
- Page 32 Literature Stocking Location Europe Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice. Only qualified technicians should perform the installation and servicing of equipment referred to in this publication.