Related Manuals for Woods CZR2242B
Summary of Contents for Woods CZR2242B
- Page 1 MOW’N MACHINE CZR2242B 872311G 22HP B&S W/42” SIDE DISCHARGE (S/N 000050 AND ABOVE) CZR2652B 872313G 26HP B&S W/52” SIDE DISCHARGE (S/N 000050 AND ABOVE) Includes Maintenance Instructions RF4166230...
- Page 2 CALIFORNIA Proposition 65 Warning WARNING Diesel engine exhaust and some of The engine exhaust from this product its constituents are known to the State contains chemicals known to the State of California to cause cancer, birth of California to cause cancer, birth defects and other reproductive harm.
- Page 3 Operator’s Manual. If using the mail-in form, the dealer is to return the prepaid postage portion to Woods, give one copy to the customer, and retain one copy. Failure to register the product does not diminish customer’s warranty rights.
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Page 4: Table Of Contents
WOODS TABLE OF CONTENTS FIGURES PAGE SAFETY ............................... 5-11 SET-UP INSTRUCTIONS ......................... 12, 13 LABELS ..............................14-17 CONTROLS ...............................18-21 PRE-OPERATION CHECKLIST ........................22 OPERATION ..............................23-25 MAINTENANCE CHART ..........................26 MAINTENANCE RECORD ..........................27 MAINTENANCE ............................28-34 ADJUSTMENTS ............................35-38 BELT REPLACEMENT ........................... 39 PAGE INTENTIONALLY LEFT BLANK ...................... -
Page 5: Safety
These words appear in this Any Woods product that is altered, modified or manual and on the safety labels attached to Woods changed in any manner not specifically authorized machines. For your safety and the safety of others, after original manufacture–including the addition of... - Page 6 SAFETY WOODS PREPARING FOR SAFE OPERATION WARNING Operator preparation and training Read the Operation & Safety Manual If an operator or mechanic cannot read English, it is the owner's responsibility to explain this material to them. If any portion of this material is unclear, contact your factory representative for clarification.
- Page 7 SAFETY WOODS Machine preparation OPERATING SAFELY In general Check operator presence interlock system and brake operation. Adjust or repair any problems Use extra care when loading or unloading the before using. machine into a trailer or truck. Do not tamper with or defeat safety devices.
- Page 8 SAFETY WOODS Starting Interrupting operation Start only according to instructions in this manual Before leaving the operator's position: or on the machine. - Park on level ground. - Disengage the PTO. Before attempting to start the engine, make sure: - Set the parking brake.
- Page 9 SAFETY WOODS MANEUVERING SAFELY In general Use extra care with grass catchers or other Slow down before turning. attachments. These can change the stability of the machine. Do not mow in reverse unless absolutely necessary. Always look behind and down Remove obstacles such as rocks, tree limbs etc.
- Page 10 SAFETY WOODS MAINTENANCE SAFETY Blades WARNING In general Mower blades are sharp and can cut. Use extra caution Maintain machine according to manufacturer's when handling. Remove ob- schedule and instructions for maximum safety structions with care. Wrap the and best mowing results.
- Page 11 SAFETY WOODS BATTERY JUMP STARTING WARNING 1. Be sure the jumper cables are in good condition. Battery acid is caustic and fumes Turn off the ignition and all electrical accessories are explosive and can cause on both machines. serious injury or death.
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Page 12: Set-Up Instructions
SET UP INSTRUCTIONS WOODS TOOLS REQUIRED FOR ASSEMBLY Wrecking bar Claw hammer Sockets: 1/2”, 15/16 Wrenches: 18mm, 1/2”, 9/16”, 3/4”, 15/16” Tire pressure gauge NOTE: All references below to the “right” or “left” are with respect to an operator at the controls. - Page 13 SETUP INSTRUCTIONS WOODS 4. FINAL PREPARATIONS Check the engine and hydraulic oil levels. Top off with the correct oil if necessary. Use 10W30 motor oil for the engine. Use fresh, clean 20W50 motor oil for the hydraulic system. Insure Battery cables are connected properly.
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Page 14: Labels
LABELS WOODS bORDER IS NOT BLUE, BORDER IS WHITE. 4165616 4165662 4165615... - Page 15 LABELS WOODS...
- Page 16 LABELS WOODS BEFORE STARTING OR SERVICING: Read and understand the Operator's Manual & labels. - Be sure machine is in safe operating condition. - Move traction levers to neutral lock, parking brake to ON. - Set PTO switch to OFF.
- Page 17 LABELS WOODS...
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Page 18: Controls
CONTROLS WOODS KEYSWITCH (K) - The keyswitch has three positions: OFF, RUN, and START. Insert the key and turn it clockwise to move the switch from OFF to RUN. Turn it further to START and hold to engage the starter. Release the key and the switch will return to RUN from START. - Page 19 CONTROLS WOODS FUEL SELECTOR VALVE (U) The fuel tank selector valve is located behind the seat. The fuel tank selector valve has three positions: Off: The tank selector is off when the lever points down. The selector should be off whenever the machine is transported or stands unused for any length of time.
- Page 20 CONTROLS WOODS Reverse movement - To move the machine straight back, pull both traction levers back equally from their neutral position. Reverse speed increases as the levers are moved back farther. Maximum reverse speed is reached when the levers hit the rear of the forward-reverse slot.
- Page 21 CONTROLS WOODS PARKING BRAKE (R) - Pull the parking brake lever up and back to put the parking brake ON. Push it forward and down to put the parking brake OFF. The parking brake must be ON to start the engine.
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Page 22: Pre-Operation Checklist
PRE-OPERATION CHECK LIST WOODS PRE-OPERATION CHECK LIST (OPERATOR’S RESPONSIBILITY) ___ Review and follow all safety rules and safety ___ Never allow riders. decal instructions. ___ Inspect area and remove stones, branches or ___ Check that all safety decals are installed and in other hard objects that might be thrown, good condition. -
Page 23: Operation
OPERATION WOODS FUELING OPERATOR PRESENCE INTERLOCK SYSTEM - Fill fuel tank with good quality, clean, unleaded regular gasoline. Do not use hi-test fuel. To start the engine: - Use a funnel to avoid spilling. - The PTO switch must be OFF. - Page 24 OPERATION WOODS OPERATING NOTES DRIVING With the PTO disengaged, move the parking - Practice at slow engine and travel speeds with the brake to OFF. PTO off until fully familiar with the controls. Move both traction levers out of neutral lock.
- Page 25 OPERATION WOODS CUTTING DANGER 1. Place the discharge chute in the down position or correctly fit a grass collector or mulcher plate. 2. Sit in the seat. 3. Start the engine. ROTATING BLADES – KEEP HANDS AND FEET AWAY. 4. Turn the blades on by pulling up on the PTO –...
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Page 26: Maintenance Chart
MAINTENANCE CHART WOODS t l i t l i... -
Page 27: Maintenance Record
MAINTENANCE RECORD WOODS NOTES ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ & & t l i r i f l i f... -
Page 28: Maintenance
(A 1/2 second delay is built into the system to prevent engine cutout when traversing rough terrain.) Repair machine before using if the Operator Presence Interlock System does not operate correctly in start or run. Contact your authorized Woods dealer. Hardware Tighten any nuts and bolts found loose. - Page 29 MAINTENANCE WOODS LUBRICATION Every 50 hours of operation, lubricate the following points (1-3) with grease: 1. Deck lift lever (1 point) 2. Deck lift pivots (4 points) 3. Pull arms (2 points located at the front of the cutterdeck) 4. Caster wheel pivots (2 points)
- Page 30 MAINTENANCE WOODS ENGINE OIL Do not perform engine maintenance without the engine off, spark plug wires disconnected and PTO disengaged. AFTER FIRST FIVE (5) HOURS While the engine is warm: 1. Release the oil drain hose assembly from the engine clip J. Lay hose assembly over the frame edge or through the frame cutout, which ever is most convenient.
- Page 31 MAINTENANCE WOODS DUAL ELEMENT AIR CLEANER Engines equipped with dual element air cleaners have a paper air cleaner element with an oiled, foam precleaner element on the dirty side of the paper element. Both should be inspected regularly and maintained.
- Page 32 MAINTENANCE WOODS ENGINE COOLING Continued operation with a clogged cooling system will cause severe overheating and can result in en- gine damage. Daily: Clean air intake screen V. Every 100 hours: Clean cooling fins beneath blower housing H with reference to information in the engine manufacturer's manual.
- Page 33 TRANSAXLES Inattention to proper safety, operation, or maintenance procedures could result in personal injury, or damage to the equipment. Woods recommends returning the machine to your authorized Woods dealer for service or repair. Perform transaxle maintenance with the engine off, spark plug wires disconnected and PTO disengaged.
- Page 34 Inspect blades before sharpening. Replace bent or cracked blades. Replace blades when the lift portion has worn thin. Maintain cut angle at 30 Do not overheat blades when sharpening. Always use Woods blades. Use of another manufacturer’s blades may be dangerous.
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Page 35: Adjustments
ADJUSTMENTS WOODS DECK LEVELING 1. Park the machine on a smooth, level surface. Raise the deck to the transport position. 2. Lower the deck onto a set of equal height blocks under the rear corners of the deck. Place an- other set of blocks under the front of the deck so that the deck top is pitched forward 1/8". - Page 36 ADJUSTMENTS WOODS PARKING BRAKE NOTE: There are 2 brakes, 1 on each transaxle. The parking brake should keep the machine from moving. To check the parking brake, park the ma- chine on a level surface, open the bypass valves and set the parking brake to ON.
- Page 37 ADJUSTMENTS WOODS HYDROSTATIC TRANSAXLE ADJUST- MENTS A turnbuckle style hydrostat neutral adjustment is provided. Neutral: 1. Support the machine with the rear wheels off the ground. Use jackstands or equivalent sup- port. Do not rely only on mechanical or hydraulic jacks.
- Page 38 ADJUSTMENTS WOODS ARM REST HEIGHT ADJUSTMENTS 1. Remove acorn nuts 1, plastic washers 2, arm rest 3 and second set of plastic washers 4. 2. Adjust carriage bolts 5 to desired height A, B, or C by pushing on the carriage bolts 5 until they...
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Page 39: Belt Replacement
BELT REPLACEMENT WOODS NOTE: Always use Woods replacement belts, not general purpose belts. Woods belts are specially designed for use on this mower and will normally last longer. CUTTERDECK BELT 1. Remove floorplate. 2. Set the cutterdeck in a middle height-of-cut posi- tion. -
Page 41: Parts Section
PARTS SECTION WOODS PARTS SECTION... -
Page 42: Frame-Engine/Clutch Assy
FRAME-ENGINE/CLUTCH ASSY WOODS FIGURE 1 JUMPER HARNESS... - Page 43 FRAME-ENGINE/CLUTCH ASSY WOODS FIGURE 1 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4164049 S-FRAME W/LABELS 64123-89 BOLT-HEX 1/4-20X3/4 64152-23 1/4-20X3/8 LG SP SCREW 38665 SOLENOID 38304-03 BRG-FLANGED PLASTIC 2721331.7 WLDMT-CLUTCH STOP 64265-04 LOCKNUT-M8-1.25 64164-12 KEY-1/4X1/4X1 SQ END 64006-06 LOCKWASHER-HEL 7/16 10 64205-001 BLT-MET M8-1.25X20...
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Page 44: Transaxle Assy
TRANSAXLE ASSY WOODS FIGURE 2... - Page 45 TRANSAXLE ASSY WOODS FIGURE 2 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4164049 S-FRAME W/LABELS 4155841-01 WHEEL 10X7 W/ STEM 4162973 SHAFT-PULLARM MOUNT (USED ON 52" DECKS ONLY) 4163957.7 WLDMT-PULL ARM 4163819 ARM-CONTROL 34 64187-03 WHEEL NUT 1/2-20 4163493...
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Page 46: Fuel Tank/Bumper & Control Panel
FUEL TANK/BUMPER & CONTROL PANEL WOODS FIGURE 3... - Page 47 FUEL TANK/BUMPER & CONTROL PANEL WOODS FIGURE 3 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4164049 S-FRAME W/LABS, 4165504-1 TANK-FUEL RH WOODS 4165503-1 TANK-FUEL LH WOODS 4164221.7 BUMPER 4166245 S-CONTROL PANEL 128010-03 S-COVERED KEY 128010-01 S-KEY SWITCH NUT 5/8-32...
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Page 48: Fuel Valve & Cover Plate
FUEL VALVE & COVER PLATE WOODS FIGURE 4 ENGINE ENGINE... - Page 49 FUEL VALVE & COVER PLATE WOODS FIGURE 4 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4164049 S-FRAME W/LABS 4165504-1 TANK-FUEL RH WOODS 4165503-1 TANK-FUEL LH WOODS 64197-001 BLT-TDFM 5/16-18X3/4 4146655.7 COVER-FRAME, REAR 88042N HOSE CLAMP 4162977-001 HOSE-1/4 FUEL LINE 24"...
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Page 50: Deck Lift Assembly
DECK LIFT ASSEMBLY WOODS FIGURE 5 CUTTERDECK... - Page 51 DECK LIFT ASSEMBLY WOODS FIGURE 5 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4164049 S-FRAME W/LABS, 64205-060 BOLT-MET M12-1.75X50 4143514.7 WLDMT-DECKLIFT, FRONT 4163894.7 WLDMT-DECKLIFT REAR 4109960 WLDMT-DECK LIFT ROD 64221-02 E-RING .250 4163891.7 BRKT-LIFT LINK 2188143 GRIP 64123-50 BOLT-HEX 3/8-16X1...
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Page 52: Caster Assembly
CASTER ASSEMBLY WOODS FIGURE 6... - Page 53 CASTER ASSEMBLY WOODS FIGURE 6 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4164049 S-FRAME W/LABS, 4162986 DUST COVER 85010N ZERK-1/4-28 64025-20 NUT-HEX 3/4-16 SLOT U 64163-26 WASHER 48043-03C CUP-OUTER BEARING 48043-04C CONE-OUTER BEARING 48480 SEAL 4143675.7 WLDMT-CASTER 10 64229-06...
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Page 54: Kickplate/Seat Assembly
KICKPLATE/SEAT ASSEMBLY WOODS FIGURE 7... - Page 55 KICKPLATE/SEAT ASSEMBLY WOODS FIGURE 7 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4164049 S-FRAME W/LABS 4163499 SEAT ASSEMBLY (INCLUDES ITEMS 4,26,& 27) *4151800 KIT-SEAT ADJUSTER *4139431 KIT-ARM REST 4163281.7 PLATE-SEAT 4124009 SWITCH-SEAT NO 64139-14 BLT-WLF 5/16-18X7/8 33138-09 PIN-CLEVIS GRVD .38 X 1.31 64144-30 SNAP RING .375...
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Page 56: Steering
STEERING WOODS FIGURE 8... - Page 57 STEERING WOODS FIGURE 8 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4144705 GRIP-HANDLE 40 64144-30 SNAP RING 4156297.7 LEVER-TRACTION CNTRL 41 64229-02 LOCKNUT-NYLON 5/16-18 4156295 WLDMT-CONTROL BAR, RH 42 4147116.7 LINK-BRAKE * 4156294 WLDMT-CONTROL BAR, LH 43 4155482.7 WLDMT-BRAKE ARM...
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Page 58: Parking Brake
PARKING BRAKE WOODS FIGURE 9... - Page 59 PARKING BRAKE WOODS FIGURE 9 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4164049 S-FRAME W/LABS, 4163494 TRANSAXLE, RH 64197-015 BLT-TDFM 10-32X1/2 TORX 64168-2 COTTER-HAIRPIN.08X1.19 4148697 ROD-BYPASS CONTROL 4146187 BEARING-FLANGE 64221-03 E-RING 19MM/.750 2188155 GRIP 4163060.7 HANDLE-BRAKE 10 64163-34 WASHER...
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Page 60: Wire Harness
WIRE HARNESS WOODS FIGURE 10 ELECTRIC CLUTCH WIRE COLORS ENGINE WHITE MAGNETO WHITE W/ BLACK STRIPE SOLENOID STARTER SOL YB STARTER GROUND PURPLE OIL PRESS CHARGING ORANGE (RED) ORANGE W/ BLACK STRIPE PURPLE W/ ORANGE STRIPE TO SOLENOID (2) ORANGE W/ PURPLE STRIPE... - Page 61 WIRE HARNESS WOODS FIGURE 10 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4154880 HARNESS-MAIN WIRE 148082-20 FUSE 20 AMP 30-419 CABLE-BATT 4 GA BLK 29" 4124009 SWITCH-SEAT NO 4165120 METER-HOUR 30-180 CABLE-BATT 4 GA RED 29" 128010 SWITCH, KEY...
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Page 62: 42" Side Discharge
42" SIDE DISCHARGE WOODS FIGURE 11 53 55 TORQUE TO 70 FT-LBS... - Page 63 42" SIDE DISCHARGE WOODS FIGURE 11 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4164884 S-42 DECK W/LABELS 64163-84 WASHER 4147399 CHUTE-RUBBER 64123-208 BLT-HEX 5/8-18X1.5 4149017.7 HINGE-CHUTE_RUBBER 64164-12 64123-50 BOLT-HEX 3/8-16X1 4163749.2 LEADING EDGE-ADJ., RH 64262-013 BLT-FLG HD 3/8-16 X 1-1/2 4163750.2...
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Page 64: 52" Side Discharge
52" SIDE DISCHARGE WOODS FIGURE 12 TO DECKLIFT TORQUE TO 70 FT-LBS... - Page 65 52" SIDE DISCHARGE WOODS FIGURE 12 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4163933 S-52 DECK W/LABELS 41 4118427.7 BAFFLE-FRONT LH 4143552.25 GUARD-LH 52" DECK 42 4134338.7 BAFFLE-FRONT CENTER 4143553.25 GUARD-RH 52" DECK 43 4134343.7 BAFFLE-RIGHT FRONT 4147115 CHUTE-RUBBER ASSY 44 4115864.7...
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Page 66: Belts-Cutterdeck
BELTS-CUTTERDECK WOODS FIGURE 13... - Page 67 BELTS-CUTTERDECK WOODS FIGURE 13 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4143733 BELT-52" CUTTERDECK 4147716 BELT-42" CUTTERDECK...
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Page 68: Decals-Powerunit
DECALS-POWERUNIT WOODS FIGURE 14 5 (UNDER SEAT) (UNDER FOOTPLATE) - Page 69 WOODS FIGURE 14 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4165662 LABEL-CONTROL PANEL 2000570 LABEL-WARN FUEL PICT. 4164525 LABEL-INFORMATION 4163972 LABEL-CZR2242B 4163973 LABEL-CZR2652B 2000590 LABEL-WARN BATTERY 4165616 LABEL-LH TRACTION 4165615 LABEL-RH TRACTION 4126804 LABEL-PARKING BRAKE 4147617 LABEL-FUEL TANK VALVE...
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Page 70: Accessories-Suspension Seat
ACCESSORIES-SUSPENSION SEAT WOODS FIGURE 16... - Page 71 ACCESSORIES-SUSPENSION SEAT WOODS FIGURE 15 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 64141-6 NUT-WLF 5/16-18 64262-019 BLT-FLG HD 5/16-18 X 1-3/4 2720975-07 SPACER-NYLON 3/8IN 4164679 SEAT-SUSPENSION (ITEMS 1-4 ARE CONTAINED IN KIT 970394) SLIDER-SEAT BLT-TORX 4163499 SEAT ASSEMBLY (ITEMS 5 & 6 ARE INCLUDED ON 4163499)
- Page 72 WHAT WOODS WILL DO TO CORRECT PROBLEMS: WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if the product is defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid.
- Page 73 Without limiting the foregoing, WOODS shall not be liable for any damages relating to (i) lost profits, business, revenues or goodwill; (ii) any expense or loss incurred for labor, supplies, substitute machinery or rental;...
- Page 74 ©2008 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and “Tested. Proven. Unbeatable.” are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.