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Woods 7000, 7192, 7194, 7195, 7200, 7205 Manual

Undermount mower
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C360 Undermount Mower
Includes
Mounting Kit
1002875
MAN0137
MAN0137 (Rev. 8/13/2004)
Cub Cadet Tractor Models
7000, 7192, 7194,
7195, 7200, 7205
mounting to

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Related Manuals for Woods 7000, 7192, 7194, 7195, 7200, 7205

Summary of Contents for Woods 7000, 7192, 7194, 7195, 7200, 7205

  • Page 1 C360 Undermount Mower Includes Mounting Kit 1002875 MAN0137 MAN0137 (Rev. 8/13/2004) Cub Cadet Tractor Models 7000, 7192, 7194, 7195, 7200, 7205 mounting to...
  • Page 2 Dealer Check List items have been completed. The dealer is to return the prepaid postage portion to WOODS, give one copy to the customer, and retain one copy. Note: Warranty credit is subject to this form being completed and returned.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..........ii SPECIFICATIONS.

  • Page 4: Introduction

    Cutting Width............. 60” Cutting Height Range .

  • Page 5: Safety Rules

    ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act. In addition to the design and configuration of equipment, hazard control and accident preven- tion are dependent upon the awareness, concern, judgement, and proper training of personnel...
  • Page 6 ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! If the clutch or brake pedal mechanisms can contact mower components, do not put mower into service until properly adjusted. Do not put mower into service unless discharge chute is installed and in good condition. Replace if damaged.
  • Page 7 ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The maximum transport speed for towed and semi-mounted machines is 20 mph (32 km/h). Regardless of the maximum speed capability of the towing tractor, do not exceed the implement’s max- imum transport speed. Doing so could result in: •...

  • Page 8: Safety Decals

    SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! IG -PRESSURE YDRAULIC OIL LEAKS CAN PENETRATE SKIN RESULTING IN SERIOUS INJURY, GANGRENE OR DEAT . Check for leaks with cardboard; never use hand. Before loosening fittings: lower load, release pressure, and be sure oil is cool.
  • Page 9 SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! WARNING TO AVOID SERIOUS INJURY OR DEATH, Read Operator’s Manual (available from dealer) and follow all safety precautions. Keep all shields in place and in good condition.

  • Page 10: Operation

    Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act. In addition to the design and configuration of equipment, hazard control and accident preven- tion are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance...
  • Page 11 Operation Cont’d Adjust Cutting Height 1. Mower cutting height is raised, lowered, and maintained by adjusting caster and gauge wheels. Refer to Figure 2 and accompanying chart for approx- imate cutting heights. 2. Raise mower with tractor hydraulics to adjust gauge and caster wheels.
  • Page 12 Operation Cont’d Remove Mower from Tractor NOTE: The lift mechanism maybe left on the tractor when mower is removed. 1. Lift mower off of ground and remove adjustment pins from gauge and caster wheel adjustment points. 2. Lower mower to ground, stop engine, and remove key.
  • Page 13 Operation Cont’d Operating Techniques 1. Proper ground speed will depend upon the ter- rain, the height, type, and density of material to be cut. 2. Normally, ground speed will range from two to five mph. Tall dense material should be cut at a low speed;...
  • Page 14 Operation Cont’d Uneven Terrain ARNING Do not operate on steep slopes. Do not stop, start, or change directions sud- denly on slopes. Use extreme care and reduce ground speed on slopes and rough terrain. Watch for hidden hazards on the terrain during operation.

  • Page 15: Owner Service 13

    The information in this section is written for operators who possess basic mechanical skills. If you need help, your dealer has trained service technicians available. For your protection, read and follow the safety information in this manual. ARNING Before working underneath, read Operator's Manual and Blocking Method section.
  • Page 16 OWNER SERVICE Cont’d Lubrication 1. Do not let excess grease collect on or around parts, particularly when operating in sandy areas. 2. Figure 6 shows the lubrication points. The accom- panying chart gives the frequency of lubrication in operating hours, based on normal operating condi- tions.
  • Page 17 OWNER SERVICE Cont’d DC2962A MAN0137 (9/14/01) DESCRIPTION FREQUENCY Caster pivot Chaster wheel Blade Spindle Gearbox- Check level (check for leaks daily) Drive shaft U-Joints Rear gauge wheels Drive shaft slip joint Spring Take-Up pivot arm (30W Oil) Oil level plug Figure 6 Lubrication Points Owner Service 15 8 hrs.
  • Page 18 OWNER SERVICE Cont’d BLADE SERVICING Inspect blades for condition and proper installation each time before operation. Replace any blade that is bent, excessively nicked, worn or has any other dam- age. Small nicks can be ground out when sharpening. Remove Blades 1.
  • Page 19 OWNER SERVICE Cont’d Install Blades CAUTION Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous. IMPORTANT ■ We recommend you install a new Nylok blade bolt when you replace the blade. ■...
  • Page 20 OWNER SERVICE Cont’d Replace Belt ARNING ■ Use care when installing or removing belt from spring-loaded idler at step 5. Springs store energy when extended and, if released suddenly, can cause personal injury. One of the major causes of belt failure is improper installation.

  • Page 21: Dealer Service 19

    The information in this section is written for dealer service personnel. The repair described here requires special skills and tools. If your shop is not properly equipped or your mechanics are not properly trained in this type of repair, you may be time and money ahead to replace complete assemblies CAUTION Always wear relatively tight and belted cloth-...
  • Page 22 DEALER SERVICE Cont’d Assemble Blade Spindle IMPORTANT ■ Bearing adjustment is set by pressing sleeve against bearing cone until proper adjustment is attained. ■ Improper positioning of seals can cause seal failure. 1. Bearing cups and cones are designed to work together.
  • Page 23 DEALER SERVICE Cont’d Install Blade Spindle IMPORTANT ■ Pulley installation sequence is very important for bearing life. Follow the sequence exactly. 1. Insert spindle through bottom of mower deck and install three mounting bolts. Be sure to position grease fittings toward lubrication access areas. 2.
  • Page 24 DEALER SERVICE Cont’d UNIVERSAL JOINT REPAIR Figure 13 U-Joint Exploded View Disassemble U-Joint 1. Remove snap rings from inside of yokes in four locations as shown in Figure 14. Figure 14 22 Dealer Service CD1402 2. With snap rings removed, support drive in vise, hold yoke in hand and tap on yoke to drive cup up out of yoke.
  • Page 25 DEALER SERVICE Cont’d Disassemble U-Joint cont’d 3. Clamp cup in vise as shown in Figure 16 and tap on yoke to completely remove cup from yoke. Repeat steps two and three for opposite cup. CD1387 Figure 16 MAN0137 (9/14/01) 4. Place universal cross in vise as shown in Figure 17 and tap on yoke to remove cup.
  • Page 26 DEALER SERVICE Cont’d Assemble U-Joint 1. Place seals securely on bearing cups. Insert cup into yoke from outside and press in with hand pres- sure as far as possible. 2. Insert journal cross into bearing cup with grease fitting away from the shaft. Be careful not to disturb needle bearings.
  • Page 27 DEALER SERVICE Cont’d Remove Gearbox 1. Disconnect drive shaft and remove key from key- way. 2. Remove belt and remove gear stand from mower. 3. Turn gear stand over. There are two set screws in the split taper bushing; remove them. Insert one set screw into the threaded bushing hole and tighten to force bushing and pulley apart.
  • Page 28 DEALER SERVICE Cont’d Install Drive Pulley 1. Install drive pulley (19) with split taper bushing (12) on gearbox vertical shaft. Make sure key (82) and keyways are aligned. 2. Position center line of drive pulley (19) 15/16" (plus or minus 1/32") above mounting surface of gear- 1-7/8"...

  • Page 29: Trouble Shooting 27

    Problem Grass cut higher in center of swath than at edges Grass cut lower in center of swath than at edges Streaking conditions in swath Material discharges from mower unevenly; bunches of material along swath. Erratic mower operation; mower slows down without tractor engine slowing MAN0136 (9/28/01) TROUBLE SHOOTING...
  • Page 30 Trouble Shooting Cont’d. Problems Belt slippage Frayed edges on belt cover Belt rollover Damaged belt Belt breakage * Check belt for damage by laying it flat on the floor. A belt that does not lay flat (has humps or twists, indicating broken or stretched cords) it must be replaced.
  • Page 31 DEALER SET-UP INSTRUCTIONS Assembly of this mower is the responsibility of the Woods dealer. If should be delivered to the owner completely assembled, lubricated, and adjusted for normal mowing conditions. Set up the mower as received from the factory with these instructions.

  • Page 32: Assembly Instructions

    Assembly Instructions Cont’d Install Left Front Lift Stop 1. Attach left front lift stop (4) and spacer plate (2) to tractor clutch housing mounting pad (5) with bolts (10 & 11). Bolt (10) is 5 mm shorter than bolt (11). Use the shorter bolts in the top holes of spacer plate (2) and bolts (11) in the center holes.
  • Page 33 Assembly Instructions Cont’d Install Right Front Lift Stop 1. Slide right front lift stop (4) over rockshaft (3). 2. Place spacer plate (2) over front lift stop and secure both to tractor clutch housing mounting pad (5) with bolts (7 & 8) and hardened flat washers (9). NOTE: If loader mounting bracket (1) is installed, do not use spacer plate.
  • Page 34 Assembly Instructions Cont’d Install Right Rear Rockshaft 1. Jack up rear of tractor, block securely, and remove right rear tire. ®a 2. Apply Loctite 242 to both 12 mm x 25 mm bolts (9). 3. Install right rear rockshaft mounting bracket (3) to tractor transmission (2), using bolts (9).
  • Page 35 Assembly Instructions Cont’d Install Left Rear Rockshaft 1. Jack up rear of tractor, block securely, and remove left rear tire. ®a 2. Apply Loctite 242 to both 12 mm x 25 mm bolts (9). 3. Install left rear rockshaft mounting bracket (3) to tractor transmission (2), using bolts (9).
  • Page 36 Assembly Instructions Cont’d Install Transport Lock-Up 1. Slide lock-up bar (2) into left front lift stop (1). 1. Attach lock-up bar extension (3) using 1-1/4" hex bolts (10) and 3/8" locknut (9). 2. Thread 1/2" jam nut (8) and clevis yoke (5) onto lock-up bar to obtain the 32"...
  • Page 37 Assembly Instructions Cont’d Assemble Mechanical Lift Pull Rod 1. Thread jam nut (17) onto pull rod (7) until it bot- toms out. NOTE: For tractor models 7000, 7200, and 7205, use pull rod (7A) with bend up to clear hydraulic line. 2.
  • Page 38 Assembly Instructions Cont’d PREPARE MOWER Install Discharge Chute 1. Position discharge chute (2) over stud (5) on mower frame (1). 2. Install carriage bolts (3) (attached to discharge chute assembly) and secure with nuts (4). 3. Install knob (6) on stud (5). Mower frame Discharge chute 3/8 x 1-1/4"...
  • Page 39 Assembly Instructions Cont’d Install Rear Lift Bars 1. Thread jam nut (3) onto upper rear lift bar (1) until it bottoms out. 2. Thread upper rear lift bar into lower rear lift bar (2) to obtain the 8-1/4" dimension shown. 3.
  • Page 40 Assembly Instructions Cont’d Install Rear Gauge Wheel 1. Assemble gauge wheel with grease fitting facing outward for lubrication access. 1. Insert sleeve (68) through wheel (6). 2. Place washer (63) on bolt (69) and insert through sleeve in wheel and rear gauge wheel arm (7). 3.
  • Page 41 Assembly Instructions Cont’d Install Gearbox Vent Plug 1. Remove and discard solid plug from top of gear- box cover. 2. Remove level plug (2) when filling and checking oil level. 3. Fill gearbox with SAE 90W oil until it reaches level hole in front of gearbox.
  • Page 42 Assembly Instructions Cont’d Attach Mower to Tractor Refer to Figure 37. ARNING Keep all persons away from operator control area while performing adjustments, service, or maintenance. Make sure spring-activated locking pin or col- lar slides freely and is seated firmly in tractor PTO spline groove.
  • Page 43 Assembly Instructions Cont’d Adjust Mower with Mechanical Lift 1. Remove clevis pin connecting rear pull rod (10) to the rear lift arm assembly (12). 2. Raise tractor lower 3-point lift arms (3) to their highest position. 3. Remove clevis pin that connects clevis yoke (9) to front rockshaft (1).
  • Page 44 Assembly Instructions Cont’d PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) Inspect the equipment thoroughly after assembly to make sure it is set up properly before delivering it to the customer. The following check list is a reminder of points to inspect. Check off each item as it is found satisfactory, corrections are made, or services are performed.

  • Page 45: Parts Index

    CONTACT YOUR WOODS DEALER TO ORDER PARTS To locate your nearest dealer: Check the Dealer Locator at www.WoodsEquipment.com, or In the United States and Canada, phone 1-800-319-6637 Outside the United States, phone 1-815-732-9509 plus the appropriate international dialing code for the USA...

  • Page 46: Bolt Torque Chart

    Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly.

  • Page 47: Bolt Size Chart

    NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. AE Bolt Thread izes Metric Bolt Thread izes 10MM AG... Agriculture ATF ... Automatic Transmission Fluid BSPP ... British Standard Pipe Parallel BSPTM ... British Standard Pipe Tapered Male CV...
  • Page 48 WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid.
  • Page 49 BW180 Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center.
  • Page 50 PART NUMBER MAN0137 Woods Equipment Company 2606 Illinois Route 2 South Post Office Box 1000 Oregon, Illinois 61061 815-732-2141 tel 815-732-7580 fax © 2001 Woods Equipment Company. All rights reserved.

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C360

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