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Woods CZ2048K Operator's Manual

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MOW'N MACHINE
20HP KAW W/48" SIDE DISCHARGE
22HP KAW W/52" SIDE DISCHARGE
23HP B&S W/61" SIDE DISCHARGE
24HP KAW W/61" SIDE DISCHARGE
RF4166219
Includes Maintenance Instructions
CZ2048K
872298G
(S/N 000050 AND ABOVE)
CZ2252K
872299G
(S/N 000050 AND ABOVE)
CZ2361B
872404G
000050 AND ABOVE)
CZ2461K
872405G
(S/N 000050 AND ABOVE)
(S/N

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Summary of Contents for Woods CZ2048K

  • Page 1 MOW’N MACHINE CZ2048K 872298G 20HP KAW W/48” SIDE DISCHARGE (S/N 000050 AND ABOVE) CZ2252K 872299G 22HP KAW W/52” SIDE DISCHARGE (S/N 000050 AND ABOVE) CZ2361B 872404G 23HP B&S W/61” SIDE DISCHARGE (S/N 000050 AND ABOVE) CZ2461K 872405G 24HP KAW W/61” SIDE DISCHARGE...
  • Page 2 CALIFORNIA Proposition 65 Warning WARNING Diesel engine exhaust and some of The engine exhaust from this product its constituents are known to the State contains chemicals known to the State of California to cause cancer, birth of California to cause cancer, birth defects and other reproductive harm.
  • Page 3 Operator’s Manual. If using the mail-in form, the dealer is to return the prepaid postage portion to Woods, give one copy to the customer, and retain one copy. Failure to register the product does not diminish customer’s warranty rights.

  • Page 4: Table Of Contents

    WOODS TABLE OF CONTENTS FIGURES PAGE SAFETY ............................... 5-11 SET-UP INSTRUCTIONS ..........................12-13 LABELS ..............................14-17 CONTROLS ...............................18-21 PRE-OPERATION CHECKLIST ........................22 OPERATION ..............................23-25 MAINTENANCE CHART ..........................26 MAINTENANCE RECORD ..........................27 MAINTENANCE ............................28-34 ADJUSTMENTS ............................35-39 BELT REPLACEMENT ..........................40-41 PAGE INTENTIONALLY LEFT BLANK ......................42 PARTS SECTION ............................

  • Page 5: Safety

    These words appear in this Any Woods product that is altered, modified or manual and on the safety labels attached to Woods changed in any manner not specifically authorized machines. For your safety and the safety of others, after original manufacture–including the addition of...
  • Page 6 SAFETY WOODS PREPARING FOR SAFE OPERATION WARNING Operator preparation and training Read the Operation & Safety Manual If an operator or mechanic cannot read English, it is the owner's responsibility to explain this material to them. If any portion of this material is unclear, contact your factory representative for clarification.
  • Page 7 SAFETY WOODS Machine preparation OPERATING SAFELY In general Check operator presence interlock system and brake operation. Adjust or repair any problems Use extra care when loading or unloading the before using. machine into a trailer or truck. Do not tamper with or defeat safety devices.
  • Page 8 SAFETY WOODS Starting Interrupting operation Start only according to instructions in this manual Before leaving the operator's position: or on the machine. - Park on level ground. - Disengage the PTO. Before attempting to start the engine, make sure: - Set the parking brake.
  • Page 9 SAFETY WOODS MANEUVERING SAFELY In general Use extra care with grass catchers or other Slow down before turning. attachments. These can change the stability of Do not mow in reverse unless absolutely the machine. necessary. Always look behind and down Remove obstacles such as rocks, tree limbs etc.
  • Page 10 SAFETY WOODS WARNING Blades MAINTENANCE SAFETY Mower blades are sharp and In general can cut. Use extra caution Maintain machine according to manufacturer's when handling. Remove ob- schedule and instructions for maximum safety structions with care. Wrap the and best mowing results.
  • Page 11 SAFETY WOODS JUMP STARTING BATTERY WARNING Battery acid is caustic and fumes are explosive and can cause 1. Be sure the jumper cables are in good condition. serious injury or death. Turn off the ignition and all electrical accessories on both machines.

  • Page 12: Set-Up Instructions

    SET UP INSTRUCTIONS WOODS TOOLS REQUIRED FOR ASSEMBLY Wrecking bar Claw hammer Sockets: 1/2”, 15/16 Wrenches: 18mm, 1/2”, 9/16”, 3/4”, 15/16” Tire pressure gauge NOTE: All references below to the “right” or “left” are with respect to an operator at the controls.
  • Page 13 SETUP INSTRUCTIONS WOODS 4. FINAL PREPARATIONS Check the engine and hydraulic oil levels. Top off with the correct oil if necessary. Use 10W30 motor oil for the engine. Use fresh, clean 20W50 motor oil for the hydraulic system. See engine operation manual for specified motor oil viscosity.

  • Page 14: Labels

    LABELS WOODS bORDER IS NOT BLUE, BORDER IS WHITE. 4165662 4165615 4165616...
  • Page 15 LABELS WOODS...
  • Page 16 LABELS WOODS BEFORE STARTING OR SERVICING: Read and understand the Operator's Manual & labels. DECAL IS LOCATED UNDER FOOTPLATE - Be sure machine is in safe operating condition. - Move traction levers to neutral lock, parking brake to ON. - Set PTO switch to OFF.
  • Page 17 LABELS WOODS...

  • Page 18: Controls

    CONTROLS WOODS KEYSWITCH (K) - The keyswitch has three positions: OFF, RUN, and START. Insert the key and turn it clockwise to move the switch from OFF to RUN. Turn it further to START and hold to engage the starter. Release the key and the switch will return to RUN from START.
  • Page 19 CONTROLS WOODS FUEL SELECTOR VALVE (U) The fuel tank selector valve is located behind the seat. The fuel tank selector valve has three positions: Off: The tank selector is off when the lever points down. The selector should be off whenever the machine is transported or stands unused for any length of time.
  • Page 20 CONTROLS WOODS Reverse movement - To move the machine straight back, pull both traction levers back equally from their neutral position. Reverse speed increases as the levers are moved back farther. Maximum reverse speed is reached when the levers hit the rear of the forward-reverse slot.
  • Page 21 CONTROLS WOODS PARKING BRAKE (R) - Pull the parking brake lever up and back to put the parking brake ON. Push it forward and down to put the parking brake OFF. The parking brake must be ON to start the engine.

  • Page 22: Pre-Operation Checklist

    PRE-OPERATION CHECK LIST WOODS PRE-OPERATION CHECK LIST (OPERATOR’S RESPONSIBILITY) ___ Review and follow all safety rules and safety ___ Never allow riders. decal instructions. ___ Inspect area and remove stones, branches or ___ Check that all safety decals are installed and in other hard objects that might be thrown, good condition.

  • Page 23: Operation

    OPERATION WOODS FUELING OPERATOR PRESENCE INTERLOCK SYSTEM - Fill fuel tank with good quality, clean, unleaded regular gasoline. Do not use hi-test fuel. To start the engine: - Use a funnel to avoid spilling. - The PTO switch must be OFF.
  • Page 24 OPERATION WOODS OPERATING NOTES DRIVING 1. With the PTO disengaged, move the parking - Practice at slow engine and travel speeds with the brake to OFF. PTO off until fully familiar with the controls. 2. Move both traction levers out of neutral lock.
  • Page 25 OPERATION WOODS CUTTING DANGER 1. Place the discharge chute in the down position or correctly fit a grass collector or mulcher plate. Sit in the seat. Start the engine. ROTATING BLADES – KEEP HANDS AND FEET AWAY. 4. Turn the blades on by pulling up on the PTO –...

  • Page 26: Maintenance Chart

    MAINTENANCE CHART WOODS t l i t l i...

  • Page 27: Maintenance Record

    MAINTENANCE RECORD WOODS NOTES ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ & & t l i r i f l i f...

  • Page 28: Maintenance

    (A 1/2 second delay is built into the system to prevent engine cutout when traversing rough terrain.) Repair machine before using if the Operator Presence Interlock System does not operate correctly in start or run. Contact your authorized WOODS, Inc. dealer. Hardware Tighten any nuts and bolts found loose.
  • Page 29 MAINTENANCE WOODS LUBRICATION Every 50 hours of operation, lubricate the following points (1-3) with grease: 1. Deck lift lever (1 point) 2. Deck lift pivots (4 points) 3. Pull arms (2 points located at the front of the cutterdeck) 4. Caster wheel pivots (2 points)
  • Page 30 MAINTENANCE WOODS ENGINE OIL Do not perform engine maintenance without the engine off, spark plug wires disconnected and PTO disengaged. AFTER FIRST FIVE (5) HOURS While the engine is warm: 1. Release the oil drain hose assembly from the engine clip J. Lay hose assembly over the frame edge or through the frame cutout, which ever is most convenient.
  • Page 31 MAINTENANCE WOODS AIR CLEANER Clean and replace the air cleaner element as speci- fied in the service chart. Uneven running, lack of power or black exhaust may indicate a dirty air cleaner. 1. Unclamp end cover C and remove existing cleaner element A.
  • Page 32 MAINTENANCE WOODS ENGINE COOLING Continued operation with a clogged cooling system will cause severe overheating and can result in en- gine damage. Daily: Clean air intake screen V. Every 100 hours: Clean cooling fins beneath blower housing H with reference to information in the engine manufacturer's manual.
  • Page 33 WOODS TRANSAXLES Inattention to proper safety, operation, or maintenance procedures could result in personal injury, or damage to the equipment. WOODS, Inc. recommends returning the machine to your authorized WOODS, Inc. dealer for service or repair. Perform transaxle maintenance with the engine off, spark plug wires disconnected and PTO disengaged.
  • Page 34 Inspect blades before sharpening. Replace bent or cracked blades. Replace blades when the lift portion has worn thin. Maintain cut angle at 30 Do not overheat blades when sharpening. Always use WOODS, Inc.blades. Use of another manufacturer’s blades may be dangerous.

  • Page 35: Adjustments

    ADJUSTMENTS WOODS DECK LEVELING 1. Park the machine on a smooth, level surface. Raise the deck to the transport position. 2. Lower the deck onto a set of equal height blocks under the rear corners of the deck. Place an- other set of blocks under the front of the deck so that the deck top is pitched forward 1/8".
  • Page 36 ADJUSTMENTS WOODS PARKING BRAKE FOR 36", 48", AND 52" MODELS NOTE: There are 2 brakes, 1 on each transaxle. The parking brake should keep the machine from moving. To check the parking brake, park the ma- chine on a level surface, open the bypass valves and set the parking brake to ON.
  • Page 37 ADJUSTMENTS WOODS PARKING BRAKE FOR 61" MODELS NOTE: There are 2 brakes, 1 on each transaxle. The parking brake should keep the machine from moving. To check the parking brake, park the ma- chine on a level surface, open the bypass valves and set the parking brake to ON.
  • Page 38 ADJUSTMENTS WOODS HYDROSTATIC TRANSAXLE ADJUST- MENTS A turnbuckle style hydro stat neutral adjustment is provided. Neutral: 1. Support the machine with the rear wheels off the ground. Use jack stands or equivalent sup- port. Do not rely only on mechanical or hydraulic jacks.
  • Page 39 ADJUSTMENTS WOODS ARM REST HEIGHT ADJUSTMENTS 1. Remove acorn nuts 1, plastic washers 2, arm rest 3 and second set of plastic washers 4. 2. Adjust carriage bolts 5 to desired height A, B, or C by pushingg on the carriage bolts 5 until they...

  • Page 40: Belt Replacement

    BELT REPLACEMENT WOODS NOTE: Always use WOODS. replacement belts, not general purpose belts. WOODS, Inc. belts are specially designed for use on this mower and will normally last longer. CUTTERDECK BELT 1. Remove floorplate. 2. Set the cutterdeck in a middle height-of-cut posi- tion.
  • Page 41 BELT REPLACEMENT WOODS NOTE: Always use WOODS, Inc. replacement belts, not general purpose belts. WOODS, Inc. belts are specially designed for use on this mower and will normally last longer. HYDRO TRANSAXLE DRIVE BELT 1. Remove cutterdeck belt (see cutterdeck belt replacement).

  • Page 43: Parts Section

    PARTS SECTION WOODS PARTS SECTION...

  • Page 44: Frame-Engine/Clutch Assy

    FRAME-ENGINE/CLUTCH ASSY WOODS FIGURE 1 KAW ENGINE ONLY B & S ENGINE ONLY JUMPER HARNESS 14 30...
  • Page 45 FRAME-ENGINE/CLUTCH ASSY WOODS FIGURE 1 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4164366 ENGINE-20HP KAW 16 64163-55 WSHR .328X.75X14 GA 38666.W FILTER-FUEL 17 64223-11 SCH CAPSCREW M8-1.25X16 1 4164537 FILTER-OIL (USED ON MODEL 872404G ONLY) 4164329 FILTER-AIR (USED ON MODELS 872298G) 18 4144112.7...

  • Page 46: Transaxle Assy

    TRANSAXLE ASSY WOODS FIGURE 2...
  • Page 47 TRANSAXLE ASSY WOODS FIGURE 2 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4164049 S-FRAME W/LABELS 4162973 SHAFT-PULLARM MOUNT 33 4142752 TIRE-ASSY 20 X 8 - 10 4 PLY 4163957.7 WLDMT-PULL ARM 4142752-01 20X8-10 4 PLY MULTI TRAC TIRE 4163819...

  • Page 48: Fuel Tank/Bumper & Control Panel

    FUEL TANK/BUMPER & CONTROL PANEL WOODS FIGURE 3 18 / 27...
  • Page 49 FUEL TANK/BUMPER & CONTROL PANEL WOODS FIGURE 3 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4164049 S-FRAME W/LABS 4165504-1 TANK-FUEL RH 4165503-1 TANK-FUEL LH 4163041.7 BUMPER (USED ON 42", 48" AND 52" DECKS) 4164221.7 BUMPER (USED ON 61" DECKS ONLY)

  • Page 50: Fuel Valve & Cover Plate

    FUEL VALVE & COVER PLATE WOODS FIGURE 4 ENGINE ENGINE...
  • Page 51 FUEL VALVE & COVER PLATE WOODS FIGURE 4 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4164049 S-FRAME W/LABS 4165504-1 TANK-FUEL RH WOODS 4165503-1 TANK-FUEL LH WOODS 64197-001 BLT-TDFM 5/16-18X3/4 4146655.7 COVER-FRAME, REAR 88042N HOSE CLAMP 4162977-001 HOSE-1/4 FUEL LINE 24"...

  • Page 52: Deck Lift Assembly

    DECK LIFT ASSEMBLY WOODS FIGURE 5 CUTTERDECK...
  • Page 53 DECK LIFT ASSEMBLY WOODS FIGURE 5 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4164049 S-FRAME W/LABS 64205-060 BOLT-MET M12-1.75X50 4164565.7 WLDMT-DECKLIFT, FRONT 4163894.7 WLDMT-DECKLIFT REAR 4109960 WLDMT-DECK LIFT ROD 64221-02 E-RING .250 4163891.7 BRKT-LIFT LINK 2188143 GRIP 64123-50 BOLT-HEX 3/8-16X1...

  • Page 54: Caster Assembly

    CASTER ASSEMBLY WOODS FIGURE 6...
  • Page 55 CASTER ASSEMBLY WOODS FIGURE 6 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4164049 S-FRAME W/LABS 4162986 DUST COVER 85010N ZERK-1/4-28 64025-20 NUT-HEX 3/4-16 SLOT U 64163-26 WASHER 48043-03C CUP-OUTER BEARING 48043-04C CONE-OUTER BEARING 48480.W SEAL 4143675.7 WLDMT-CASTER (USED ON 48" AND 52" DECKS ONLY) 2721306.7...

  • Page 56: Kickplate/Seat Assembly

    KICKPLATE/SEAT ASSEMBLY WOODS FIGURE 7...
  • Page 57 KICKPLATE/SEAT ASSEMBLY WOODS FIGURE 7 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4164049 S-FRAME W/LABS, 4163703 SEAT ASSY. *4163703-01 SEAT BACK *4163703-02 SEAT BOTTOM *4163703-03 ARM REST PAD *4163703-04 LH ARM MOUNTING BRKT *4163703-05 RH ARM MOUNTING BRKT 4163281.7...

  • Page 58: Steering

    STEERING WOODS FIGURE 8...
  • Page 59 STEERING WOODS FIGURE 8 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4144705 GRIP-HANDLE 30 64123-69 BOLT-5/16-18X1-1/2 HEX 4156297.7 LEVER-TRACTION CNTRL 31 64123-68 BOLT-HEX 5/16-18X1 4156295 WLDMT-CONTROL BAR, RH 32 64123-50 BLT-HEX 3/8-16X1 * 4156294 WLDMT-CONTROL BAR, LH 33 64123-105...

  • Page 60: Parking Brake

    PARKING BRAKE WOODS FIGURE 9...
  • Page 61 PARKING BRAKE WOODS FIGURE 9 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4164049 S-FRAME W/LABST 4156464 TRANSAXLE, RH (USED ON 48", AND 52" ONLY) 64197-015 BLT-TDFM 10-32X1/2 TORX 64168-2 COTTER-HAIRPIN.08X1.19 4148697 ROD-BYPASS CONTROL 4146187 BEARING-FLANGE 64221-03 E-RING 19MM/.750 2188155 GRIP 4163060.7...

  • Page 62: Wire Harness

    WIRE HARNESS WOODS FIGURE 10 ELECTRIC CLUTCH WIRE COLORS ENGINE WHITE MAGNETO WHITE W/ BLACK STRIPE SOLENOID STARTER SOL YB STARTER GROUND PURPLE OIL PRESS CHARGING ORANGE (RED) ORANGE W/ BLACK STRIPE PURPLE W/ ORANGE STRIPE TO SOLENOID (2) ORANGE W/ PURPLE STRIPE...
  • Page 63 WIRE HARNESS WOODS FIGURE 10 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4154880 HARNESS-MAIN WIRE 148082-20 FUSE 20 AMP 30-419 CABLE-BATT 4 GA BLK 29" 4124009 SWITCH-SEAT NO 4136792 METER-HOUR 30-180 CABLE-BATT 4 GA RED 29" (USED ON 22HP, 23HP, AND 24HP ONLY)

  • Page 64: 48" Side Discharge

    48" SIDE DISCHARGE WOODS FIGURE 11 TO DECKLIFT TORQUE TO 70 FT-LBS CENTER ROLLER...
  • Page 65 48" SIDE DISCHARGE WOODS FIGURE 11 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4152583 S-48 DECK W/LABELS 41 4165971.7 BAFFLE-FRONT LH 4146596.25 GUARD-LH 48" DECK 42 4165972.7 BAFFLE-FRONT CENTER 4146595.25 GUARD-RH 48" DECK 43 4165973.7 BAFFLE-RIGHT FRONT 4147115 CHUTE-RUBBER 44 4120208.7...

  • Page 66: 52" Side Discharge

    52" SIDE DISCHARGE WOODS FIGURE 12 TO DECKLIFT TORQUE TO 70 FT-LBS...
  • Page 67 52" SIDE DISCHARGE WOODS FIGURE 12 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4152582 S-52 DECK W/LABELS 41 4165965.7 BAFFLE-FRONT LH 4143552.25 GUARD-LH 52" DECK 42 4165966.7 BAFFLE-FRONT CENTER 4143553.25 GUARD-RH 52" DECK 43 4165967.7 BAFFLE-RIGHT FRONT 4147115 CHUTE-RUBBER ASSY 44 4115864.7...

  • Page 68: 61" Side Discharge

    61" SIDE DISCHARGE WOODS FIGURE 13 9 13 16 47 TORQUE TO 70 FT. LBS...
  • Page 69 61" SIDE DISCHARGE WOODS FIGURE 13 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4164356 S-61" DECK 64163-55 WSHR .328X.75X14 GA 4163809.25 BELT COVER RH 4163586 SPRING-EXTENSION 4163808.25 BELT COVER LH 64123-114 BLT-HEX 1/4-20X1 38524 KNOB-4 PRONG 3/8-16 64018-2 BLT-CRG 1/4-20X3/4...

  • Page 70: Belts-Cutterdeck

    BELTS-CUTTERDECK WOODS FIGURE 14...
  • Page 71 BELTS-CUTTERDECK WOODS FIGURE 14 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4143733 BELT-52" CUTTERDECK 4147095 BELT-48" CUTTERDECK 4163569 BELT-61" CUTTERDECK...

  • Page 72: Decals-Powerunit

    DECALS-POWERUNIT WOODS FIGURE 15 5 (UNDER SEAT) (UNDER FOOTPLATE)
  • Page 73 FIGURE 15 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4165662 LABEL-CONTROL PANEL 2000570 LABEL-WARN FUEL PICT. 4164525 LABEL-INFORMATION 4164831 LABEL-WOODS CZ2048K 4164832 LABEL-WOODS CZ2252K 4164833 LABEL-WOODS CZ2361V 4164834 LABEL-WOODS CZ2461K 2000590 LABEL-WARN BATTERY 4165616 LABEL-LH TRACTION 4165615 LABEL-RH TRACTION...
  • Page 74 WHAT WOODS WILL DO TO CORRECT PROBLEMS: WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if the product is defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid.
  • Page 75 Without limiting the foregoing, WOODS shall not be liable for any damages relating to (i) lost profits, business, revenues or goodwill; (ii) any expense or loss incurred for labor, supplies, substitute machinery or rental;...
  • Page 76 ©2008 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and “Tested. Proven. Unbeatable.” are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.

This manual is also suitable for:

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