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- Page 1 INSTALLATION and OPERATION MANUAL DIRECT STEAM KETTLES MOUNTED ON GAS BOILER CABINET BASE MODELS: GMT-6 GMT-10 GMT-6-6 GMT-10-6 GMT-10-10 WWW.SOLARISSTEAM.COM PART NUMBER 10072R1 2005-09-21...
- Page 2 INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON GAS BOILER CABINET BASE, GMT-6, GMT-10, GMT-6-6, GMT-10-6, GMT-10-10 IMPORTANT NOTES FOR INSTALLATION AND OPERATION It is recommended that this manual be read thoroughly and that all instructions be followed carefully.
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Page 3: Table Of Contents
INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON GAS BOILER CABINET BASE, GMT-6, GMT-10, GMT-6-6, GMT-10-6, GMT-10-10 TABLE OF CONTENTS DESCRIPTION PAGE Service Connections ........... . 4 2.0 Installation Instructions . - Page 4 INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON GAS BOILER CABINET BASE, GMT-6, GMT-10, GMT-6-6, GMT-10-6, GMT-10-10 PART NUMBER 10072R1 2005-09-21...
- Page 5 INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON GAS BOILER CABINET BASE, GMT-6, GMT-10, GMT-6-6, GMT-10-6, GMT-10-10 PART NUMBER 10072R1 2005-09-21...
- Page 6 INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON GAS BOILER CABINET BASE, GMT-6, GMT-10, GMT-6-6, GMT-10-6, GMT-10-10 PART NUMBER 10072R1 2005-09-21...
- Page 7 INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON GAS BOILER CABINET BASE, GMT-6, GMT-10, GMT-6-6, GMT-10-6, GMT-10-10 PART NUMBER 10072R1 2005-09-21...
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Page 8: Service Connections
INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON GAS BOILER CABINET BASE, GMT-6, GMT-10, GMT-6-6, GMT-10-6, GMT-10-10 GENERAL Direct steam jacketed kettle(s), pressure vessels of a double wall stainless steel construction forming a steam chamber (jacket) enveloping the lower two thirds of the kettle bowl surface. - Page 9 INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON GAS BOILER CABINET BASE, GMT-6, GMT-10, GMT-6-6, GMT-10-6, GMT-10-10 DRAIN CONNECTION The steamer drain (2" IPS) should be piped to a floor drain near the steamer. There should be no solid drain connection; an “open gap” between the steamer and the floor drain is required.
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Page 10: Installation Instructions
INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON GAS BOILER CABINET BASE, GMT-6, GMT-10, GMT-6-6, GMT-10-6, GMT-10-10 WARNING: Never use an open flame to check for gas leaks. Check all connections for leaks using soapy water before use. ELECTRICAL CONNECTIONS WARNING: Do not connect the appliance to the electrical supply until after the gas connection has been made. - Page 11 INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON GAS BOILER CABINET BASE, GMT-6, GMT-10, GMT-6-6, GMT-10-6, GMT-10-10 LEVELLING AND ANCHORING THE CABINET 1. Place appliance in the installation position. 2. Place a carpenter’s level on top of the appliance and turn the adjustable feet to level side- to-side and front-to-back.
- Page 12 INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON GAS BOILER CABINET BASE, GMT-6, GMT-10, GMT-6-6, GMT-10-6, GMT-10-10 INSTALLATION CODES AND STANDARDS (Continued) WIRING DIAGRAM FOR APPLIANCE IS LOCATED INSIDE CABINET DOOR. EXHAUST FANS AND CANOPIES: Canopies are set over ranges, ovens, kettles, etc., for ventilation purposes. It is recommended that a canopy extend 6 inches past the appliance and be located 6 feet 6 inches from the floor.
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Page 13: Operation Instructions
INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON GAS BOILER CABINET BASE, GMT-6, GMT-10, GMT-6-6, GMT-10-6, GMT-10-10 3.0 OPERATION INSTRUCTIONS WARNING: Do not force the gas control knob. Use only your hand to turn the gas control knob. Never use any tool. If the gas control knob will not operate by hand the gas control should be replaced by a qualified service technician. - Page 14 INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON GAS BOILER CABINET BASE, GMT-6, GMT-10, GMT-6-6, GMT-10-6, GMT-10-10 BOILER CONTROLS (Inside Cabinet) - Continued Water Level Control - While ON, briefly open the water level control once each week to remove any sediment that might accumulate.
- Page 15 INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON GAS BOILER CABINET BASE, GMT-6, GMT-10, GMT-6-6, GMT-10-6, GMT-10-10 2. START UP - BOILER OPERATION WITH ELECTRONIC IGNITION (Continued) The dial on the gas combination control valve has two positions (ON and OFF).
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Page 16: Operation Instructions For Csd-1 Equipped Units
INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON GAS BOILER CABINET BASE, GMT-6, GMT-10, GMT-6-6, GMT-10-6, GMT-10-10 4.0 OPERATION INSTRUCTIONS FOR CSD-1 EQUIPPED UNITS Initial Start-Up Procedure 1. Open the manual gas shut-off supply valve. 2. Close the manual blowdown valve, if so equipped. - Page 17 INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON GAS BOILER CABINET BASE, GMT-6, GMT-10, GMT-6-6, GMT-10-6, GMT-10-10 4.0 OPERATION INSTRUCTIONS FOR CSD-1 EQUIPPED UNITS (Continued) Daily Shutdown Procedure 1. Turn “OFF” the power switch. Observe that the burners go off.
- Page 18 INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON GAS BOILER CABINET BASE, GMT-6, GMT-10, GMT-6-6, GMT-10-6, GMT-10-10 OPERATION INSTRUCTIONS (Continued) Condensing Drain A thermostat is located in the drain assembly and is activated by the temperature of steam. The thermostat opens the cooling solenoid valve, supplying water to the drain to condense the steam.
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Page 19: Periodic Maintenance
INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON GAS BOILER CABINET BASE, GMT-6, GMT-10, GMT-6-6, GMT-10-6, GMT-10-10 5.0 PERIODIC MAINTENANCE Be sure to flush your boiler water level control daily. Failure to follow this procedure can cause the control to malfunction resulting in serious boiler damage. - Page 20 INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON GAS BOILER CABINET BASE, GMT-6, GMT-10, GMT-6-6, GMT-10-6, GMT-10-10 5.0 PERIODIC MAINTENANCE (Continued) CAUTION: If burner does not shut off during blowdown, immediately discontinue use of appliance and call for service.
- Page 21 INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON GAS BOILER CABINET BASE, GMT-6, GMT-10, GMT-6-6, GMT-10-6, GMT-10-10 MAINTENANCE REMOVAL OF LIME SCALE DEPOSITS The interior of the steam boiler should be inspected at least twice a year by your authorized servicer to determine whether the boiler needs to be delimed.
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Page 22: Adjustments
INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON GAS BOILER CABINET BASE, GMT-6, GMT-10, GMT-6-6, GMT-10-6, GMT-10-10 BOILER DESCALING INSTRUCTIONS (Continued) Let appliance cycle, allowing two hours for descaling and cleaning. DO NOT TURN STEAM ON TO CONNECTED APPLIANCES OR TO UPPER COMPARTMENTS. - Page 23 INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON GAS BOILER CABINET BASE, GMT-6, GMT-10, GMT-6-6, GMT-10-6, GMT-10-10 TO CALIBRATE PRESSURE SWITCHES (Continued) Pressure switch range is from 1 to 15 psi. Adjust all settings to maximum on high signal adjustment screw on pressure switches.
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Page 24: Troubleshooting
INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON GAS BOILER CABINET BASE, GMT-6, GMT-10, GMT-6-6, GMT-10-6, GMT-10-10 7.0 TROUBLESHOOTING CAUTION: The appliance and its parts are hot. Use care when operating, cleaning and servicing the appliance. BURNERS PRODUCE CARBON DEPOSITS 1. - Page 25 INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON GAS BOILER CABINET BASE, GMT-6, GMT-10, GMT-6-6, GMT-10-6, GMT-10-10 7.0 TROUBLESHOOTING (Continued) Unit in 100% lock out. Turn off and try again in five minutes. Cracked ceramic insulator on pilot/ignitor sensor. Replace.
- Page 26 INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON GAS BOILER CABINET BASE, GMT-6, GMT-10, GMT-6-6, GMT-10-6, GMT-10-10 WATER NOT BEING SUPPLIED TO BOILER 1. Water supply is “OFF”. 2. Defective water fill Solenoid Valve. 3. Water level control clogged or defective, unable to operate fill valve.
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Page 27: Introduction - Direct Steam Kettles
INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON GAS BOILER CABINET BASE, GMT-6, GMT-10, GMT-6-6, GMT-10-6, GMT-10-10 8.0 INTRODUCTION - DIRECT STEAM KETTLES FUNCTIONING MODE Direct connected steam jacketed kettles consist of a stainless steel bowl and a stainless steel jacket which envelopes two thirds of the lower surface of the bowl thus forming a sealed pressure vessel (chamber) into which steam is introduced by means of a manual control valve. -
Page 28: Operating Procedures
INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON GAS BOILER CABINET BASE, GMT-6, GMT-10, GMT-6-6, GMT-10-6, GMT-10-10 9.0 OPERATING PROCEDURES CAUTION: The appliance and its parts are hot. Use care when operating, cleaning and servicing the appliance. WITH BOILER IN OPERATION MODE 1. -
Page 29: Cleaning Procedures
INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON GAS BOILER CABINET BASE, GMT-6, GMT-10, GMT-6-6, GMT-10-6, GMT-10-10 10.0 CLEANING PROCEDURES CAUTION: Do not use cleaning agents that are corrosive. Your kettle should be cleaned immediately after each use. 1. Ensure that steam supply is OFF. -
Page 30: Preventive Maintenance
INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON GAS BOILER CABINET BASE, GMT-6, GMT-10, GMT-6-6, GMT-10-6, GMT-10-10 WHAT TO DO IF SURFACE RUST APPEARS Metal utensils should never be used as they will scratch the surface of the equipment and rust may begin to form.