Endress+Hauser Solitrend MMP40 Operating Instructions Manual

Endress+Hauser Solitrend MMP40 Operating Instructions Manual

Material moisture measurement

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BA01936M/00/EN/02.19
71454834
2019-10-31
Products
Operating Instructions
Solitrend MMP40
Material moisture measurement
Solutions
Services

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Table of Contents
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Summary of Contents for Endress+Hauser Solitrend MMP40

  • Page 1 Products Solutions Services BA01936M/00/EN/02.19 71454834 2019-10-31 Operating Instructions Solitrend MMP40 Material moisture measurement...
  • Page 2 Solitrend MMP40 Order code: XXXXX-XXXXXX Ser. no.: XXXXXXXXXXXX Ext. ord. cd.: XXX.XXXX.XX Serial number www.endress.com/deviceviewer Endress+Hauser Operations App A0023555 Endress+Hauser...
  • Page 3: Table Of Contents

    Solitrend MMP40 Table of contents Table of contents Special functions ..... . 24 About this document ....4 Document function .
  • Page 4: About This Document

    About this document Solitrend MMP40 About this document Document function These Operating Instructions provide all of the information that is required in various phases of the life cycle of the device including: • Product identification • Incoming acceptance • Storage •...
  • Page 5 Solitrend MMP40 About this document Notice or individual step to be observed Series of steps Result of a step 1, 2, 3, ... Item numbers A, B, C, ... Views Safety instructions Observe the safety instructions contained in the associated Operating Instructions...
  • Page 6: Terms And Abbreviations

    For an overview of the scope of the associated Technical Documentation, refer to the following: • W@M Device Viewer (www.endress.com/deviceviewer): Enter the serial number from nameplate • Endress+Hauser Operations App: Enter the serial number from the nameplate or scan the 2D matrix code (QR code) on the nameplate 1.4.1 Technical Information (TI)
  • Page 7: Basic Safety Instructions

    Solitrend MMP40 Basic safety instructions Basic safety instructions Requirements for the personnel The personnel for installation, commissioning, diagnostics and maintenance must fulfill the following requirements: ‣ Trained, qualified specialists must have a relevant qualification for this specific function and task.
  • Page 8: Workplace Safety

    Basic safety instructions Solitrend MMP40 Workplace safety When working on and with the device: ‣ Wear the required personal protective equipment according to federal/national regulations. Operational safety Risk of injury. ‣ Operate the device in proper technical condition and fail-safe condition only.
  • Page 9: Product Description

    Solitrend MMP40 Product description Product description TDR material moisture sensors for measuring bulk solids, emulsions, liquids and media with higher material densities and conductivity values up to 20 ms/cm. Product design A0040142  1 Product design Measuring cell; ceramic (silicon nitride)
  • Page 10: Incoming Acceptance And Product

    ‣ Enter the serial number from the nameplate into the Endress+Hauser Operations App or use the Endress+Hauser Operations App to scan the 2-D matrix code (QR Code) provided on the nameplate  All the information about the measuring device and the scope of the associated Technical Documentation are displayed.
  • Page 11: Installation

    Solitrend MMP40 Installation Installation Installation conditions • The device must be installed at a point in the process in such a way that ensures a relatively constant material density, as the material density is directly related to the measured value/reading. Where necessary, a bypass should be created or structural measures may be needed at the place of installation to ensure that the material flow, and therefore the material density, over the sensor is relatively constant.
  • Page 12: Mounting Location For Round Sensor, Long Version

    Installation Solitrend MMP40 86 (3.39) (0.39) Ø6.5 (0.26) A0037423  3 Mounting flange for round sensor, short version or round sensor, middle version The mounting flange serves as a template for the mounting bore holes and the cut-out for the sensor in the container: 1.
  • Page 13: Mounting Location For Rectangular Sensor

    Solitrend MMP40 Installation Before welding the mounting flange to the bottom or wall: 1. Check the fit between the sensor and mounting frame 2. Make the cut-out in the mixer bottom Mounting location for rectangular sensor The rectangular sensor can be installed with four screws (M8).
  • Page 14: Protection Of Sensor Connector Against Abrasion

    Installation Solitrend MMP40 5.5.1 Mounting flange Ø55 mm The mounting flange for the rod sensor can be mounted on the container wall. 48 (1.89) (0.39) Ø7 (0.28) A0038247  7 Mounting flange for the rod sensor The mounting flange serves as a template for the mounting bore holes and the cut-out for the sensor in the container: 1.
  • Page 15: Post-Installation Check

    Solitrend MMP40 Installation 2. Once the sensor has been installed and the sensor cable connected, the heat-shrink tube can be shrunk onto the connector and cable with a hot air blower  A0037428  9 Example of round sensor 3. In addition, the sensor and ground cable can be protected with a silicone tube (not included in the delivery) ...
  • Page 16: Electrical Connection

    Electrical connection Solitrend MMP40 Electrical connection Connection conditions 6.1.1 Terminal assignment Round and rod sensors Round and rod sensors are supplied as standard with a 10-pin connector with IP67 protection. A0037415  11 Assignment of the 10-pin connector 12 to 24 V...
  • Page 17 Solitrend MMP40 Electrical connection Connection to a remote display 1 2 3 4 A0040962  12 Connection to a remote display (can be selected as option B in feature 030) USB (Mini B type), USB-IMP-Bridge, firmware update (only for service purposes) Socket for supply voltage and bus interface Connector for supply voltage and bus interface (included in the delivery for "remote display")
  • Page 18: Cable Specification

    Electrical connection Solitrend MMP40 A0041156  13 Rectangular sensor with 10-pin cable assignment 10-pin cable with ferrules IMP-Bus COM Wire color: gray (GY) IMP-Bus RT Wire color: pink (PK) 12 to 24 V stabilized power supply Wire color: white (WH)
  • Page 19: Electrical Connection - Example, Sensor Cable With 10-Pin Socket (Sensor Side) And Ferrules At The End Of The Cable

    Solitrend MMP40 Electrical connection Electrical connection - example, sensor cable with 10-pin socket (sensor side) and ferrules at the end of the cable 6 7 8 A0037418  14 Connection example Sensor PLC / distribution box Remote display (optional) power supply...
  • Page 20: Operating Options

    Operating options Solitrend MMP40 Operating options Overview of operation options RS485 IMP-Bus A0037417  15 Operation options Round sensor, short Round sensor, middle Round sensor, long Rectangular sensor Rod sensor Remote display Computer LED display PLC or water dosing computer...
  • Page 21: Commissioning

    Solitrend MMP40 Commissioning Commissioning Analog outputs for measured value output The measured values are output as a current signal via the analog output. The sensor can be set to 0 to 20 mA or 4 to 20 mA. Output 1 can be scaled at the factory, or can be subsequently scaled individually (user- defined setting) using the remote display (optionally available), e.g.
  • Page 22: Operating Mode

    Commissioning Solitrend MMP40 • Moisture range in % • Maximum: e.g. 20 % for sand • Minimum: 0 % • Temperature range in °C • Maximum: 100 °C • Minimum: 0 °C • Conductivity in mS/cm • Maximum 20 mS/cm •...
  • Page 23: Calibration Curves Cal1 To Cal15

    Solitrend MMP40 Commissioning Calibration curves Cal1 to Cal15 The sensors are supplied with a suitable calibration. A maximum of 15 different calibrations (Cal1 to Cal15) can be saved in the sensor and can be activated via the remote display. To pre-test the compatibility of a calibration curve, the user can select individual calibration curves (Cal1 to Cal15) in the Calibration"...
  • Page 24: Special Functions

    Commissioning Solitrend MMP40 Cal15 Cal13 Cal8 Cal12 Cal14 Cal9 A0037432  17 Linear calibration curves (Cal8, Cal9, Cal12, Cal13, Cal14, Cal15 ) Gravimetric moisture; % Radar transit time; picoseconds Assignment of the calibration curve to the material to be measured •...
  • Page 25 Solitrend MMP40 Commissioning 8.4.3 Material temperature compensation When used in higher temperature ranges, the dielectric constant (ε ) of water and certain materials being measured show a temperature dependency. Moisture is determined using the dielectric constant, i.e. the dielectric constant is the actual parameter measured during moisture measurement.
  • Page 26: Diagnostics And Troubleshooting

    Diagnostics and troubleshooting Solitrend MMP40 Diagnostics and troubleshooting Optimizing the material flow For accurate measurement results, certain limits must be respected with regard to the installation and environmental conditions, and the associated bulk density of the material being measured. Furthermore, there must be a sufficiently thick layer of material covering the sensor.
  • Page 27 Solitrend MMP40 Diagnostics and troubleshooting If this is the case, the sensor can then be fine-tuned to achieve an accuracy of +/-0.1 % in relation to the laboratory value in a variety of ways. • Depending on the PLC, it is possible to perform a parallel shift/offset in the PLC. The parameter has different names depending on the PLC (e.g.
  • Page 28: Maintenance

    Maintenance Solitrend MMP40 Maintenance No special maintenance work is required. 10.1 Exterior cleaning When cleaning the exterior, always use cleaning agents that do not corrode the surface of the sensor and housing. Endress+Hauser...
  • Page 29: Repair

    Repair 11.1 General information 11.1.1 Repair concept Under the Endress+Hauser repair concept for the device, the device can be repaired by the Endress+Hauser Service Department. For more information, please contact the Service Department at Endress+Hauser. 11.2 Return The requirements for safe device return vary depending on the device type and national legislation.
  • Page 30: Accessories

    Accessories Solitrend MMP40 Accessories 12.1 Device-specific accessories 12.1.1 Baffle plate for round sensor With sensor cut-out Ø108 mm The baffle plate for the round sensor can be ordered together with the device via the "Accessory enclosed" section of the product order structure.
  • Page 31 Solitrend MMP40 Accessories 12.1.3 Sliding carriage, for round sensor The sliding carriage for the round sensor can be ordered together with the device via the "Accessory enclosed" section of the product order structure. A0037578  21 Sliding carriage Material • Fastening: 1.4301...
  • Page 32 Accessories Solitrend MMP40 A0037580  23 Adapter set for rod sensor Material • 1.4301 • 1× installation pipe/extension D=55 mm L=0.2 m • 1× adapter to D=76.2 mm L=80 mm Endress+Hauser...
  • Page 33: Technical Data

    Solitrend MMP40 Technical data Technical data 13.1 Input Measured variable • Channel 1 Material moisture in % (variable setting) • Channel 2 Either conductivity 0 to 20 mS/cm or temperature 0 to 100 °C (32 to 212 °F). Measuring range •...
  • Page 34: Environment

    Technical data Solitrend MMP40 Measured value resolution Measuring field propagation ≥ 25 mm (0.98 in) depending on the material and moisture Material moisture Measuring range up to 100 % vol. Conductivity • The device delivers a characteristic value depending on the mineral concentration •...
  • Page 36 *71454834* 71454834 www.addresses.endress.com...

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