Table of Contents
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Table of Contents
Summary of Contents for Bajaj Auto Pulsar 150
- Page 1 Doc. No. 71112294 REV. 06, MAY 18 REV. 09, AUG 18...
- Page 2 For details please refer to “Warranty : Scope & Limits” given in this manual. Should you require any additional information feel free to contact us on our helpline numbers or e- mail us at: customerservice@bajajauto.co.in or visit the Bajaj Auto website www.bajajauto.com To be a part of the Pulsarmania, visit www.mypulsar.com...
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Page 3: Table Of Contents
The essential features of the 16. Periodic Maintenance Information type described and illustrated herein remaining 17. Periodic Maintenance & Lubrication Chart unaltered. Bajaj Auto Limited reserves the 18. Free Service Guidelines right to carry out at any moment without 19. Non Use Maintenance being obliged to bring this booklet upto-date 18. -
Page 4: Technical Specifications
Technical Specifications Pulsar 150 Pulsar 150 Twin Disc Pulsar 180 Engine : 4 stroke, Natural air cooled 4 stroke, Natural air cooled. 4 stroke, Natural air cooled. Bore x Stroke : 56 mm x 60.7 mm 56 mm x 60.7 mm 63.50 mm x 56.40 mm... - Page 5 Technical Specifications Pulsar 150 Pulsar 150 Twin Disc Pulsar 180 90/90-17 49P, Tubeless Tyre Size Front : 2.75-17 41P, Tubeless 90/90-17, 49P, Tubeless : 80/100-17 46P, Tubeless 120/80-17, 61P/S, Tubeless Rear : 100/90-17 55P, Tubeless 120/80-17, 61P/S, Tubeless 2.00 kg/cm (28.4 PSI)
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Page 6: Identification Data
Identification Data The Frame and Engine serial numbers are used to register the motorcycle. They are the unique alpha-numeric codes to identify your particular vehicle from others of the same model and type. Engine Number Location On LH Side Crankcase Near Gear Change Lever (Alpha-Numeric - 11 Digits) Frame Number Location On Side of Steering Tube... -
Page 7: Location Of Parts
Location of Parts Rear Grab Shock Absorber Handle Fuel Tank Accelerator Manual Grip Choke Front Fork Pillion Foot Rest Rear Engine Oil Level Front Disc Brake Disc Brake Inspection Window This photograph is of Pulsar 180 Non ABS... -
Page 8: Steering Cum Ignition Lock
Steering cum Ignition Lock / Fuel Cock Fuel Tap To Lock the Steering : To lock the steering, turn the handle bar to the left or right. Push & release the key. Turn the key to “LOCK” position and remove the key. To Unlock the Steering : To unlock steering, insert the key in steering cum ignition lock &... -
Page 9: Fuel Tank Cap / Fuel Tap
Fuel Tank Cap / ABS System Fuel Tank Single Channel ABS unit for Front brake is fitted on this vehicle. ABS System Information: Always maintain a safe distance between you and objects ahead. Vehicle speeds should always be reduced during extreme road conditions. The braking distance for motorcycle equipped with an anti-lock braking system may be longer than for those without it on rough road conditions. -
Page 10: Speedometer Details
Speedometer Details - ABS/Non ABS Non ABS Speedometer assembly ABS Speedometer assembly 1. Side Stand Indicator : It glows when Side stand is reset to zero by pressing the button. down & igntion switch is ‘ON’. 9. Trip Meter : The Trip meter shows the distance 2. -
Page 11: Control Switches
Control Switches Left Handle Bar Switches C. Horn Button : ( ) Press button for sounding horn. A. High/Low beam switch : When headlight is ON, High or Low beam can be selected D. Pass Switch : Press the switch to flash with this switch. - Page 12 Control Switches AHO Feature (Automatic Headlight ‘ON’) There is no ‘Light switch’ on RH control switch. Ignition switch ‘ON’ Speedometer illumination Engine ‘OFF’ Tail lamp, Number Plate Lamp, Pilot Lamp & Control Switches Illumination will get ‘ON’ Effect of pressing In addition to above ‘Pass Switch’...
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Page 13: Removal & Fitment Of Side Covers
Removal & Fitment of Side Cover LH / RH Fig. Side Cover LH Fig. Side Cover RH Removal of Side Cover LH Removal of Side Cover RH • Insert key into the cover lock & turn • Remove the screw (C) securing the ‘Side clockwise and pull the ‘Side Cover’... - Page 14 Removal & Fitment of Side Cover LH / RH Fitment of Side Cover LH Fitment of Side Cover RH • Match slot provided on rear end of ‘Side • Match slot provided on rear end of ‘Side Cover’ with bracket (A) provided on Cover’...
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Page 15: Removal & Fitment Seat
‘Front Seat’. CAUTION : Always fit Front seat first. CAUTION: Always remove Rear seat first. For Pulsar 150 follow procedure as given below For Pulsar 150 follow procedure as given below Removal of Seat assembly complete Fitment of Seat assembly complete •... -
Page 16: Battery / Tool Kit
Battery / Tool Kit Tool Kit Battery Pulsar 150 / 150 Pulsar 180 Twin Disc Battery Tool Kit Location • It is located inside the ‘Side Cover’ LH. • It is located below the battery. • Always maintain electrolyte level in each •... -
Page 17: Daily Safety Checks
Daily Safety Checks Before riding motorcycle be sure to check • Brake Pedal Play-Drum Brake 15 to 20mm following items. Please give proper importance Disc Brake-Fixed to these checks and perform all of them • Wear lining Indicator within usable range. before riding motorcycle. -
Page 18: How To Ride Your Bike
How to Ride Your Bike Starting The Engine : Caution : Do not operate the starter • Turn the fuel tap knob to ‘ON’ or ‘RES’ continuously for more than 5 seconds position. otherwise battery would get discharged. Wait 15 sec. between each operation of •... - Page 19 How to Ride Your Bike Shifting Gears : Warning : When shifting down to lower gear, do not shift at such high speed that • Close throttle & depress the clutch. engine rpm jumps excessively. This may • Shift into next higher or lower gear. cause engine damage, &...
- Page 20 How to Ride Your Bike Stopping the Vehicle : Running IN • Close the throttle completely. Proper running-in is important for the better life & trouble free performance of the vehicle. • Shift the transmission into neutral. • During first 2000 kms running-in period do •...
- Page 21 How to Ride Your Bike Fuel Saving Tips : Ensure following maintenance points to get optimum performance from your bike. A well maintained vehicle and good driving can contribute a lot to the saving of petrol. Fuel Check fuel lines & connections Following are a few simple fuel saving tips.
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Page 22: Safe Riding Tips
Safe Riding Tips Safe Riding Tips • Drive cautiously. Start early & reach your destination safely. • Always wear Helmet while driving or riding. Your helmet should conform to appropriate Indian • Always carry vehicle registration & insurance papers, standards. and a valid driving licence with you. -
Page 23: Engine Oil
Engine Oil Recommended Engine Oil: Always insist on Bajaj Genuine Engine Oil for optimum engine performance and warranty benefits. It is a specially formulated oil for vehicles with DTS-i engines. Model Recommended Grade Engine oil Pulsar Bajaj DTS-i SAE 20W50 API A : Oil Filler Cap, B : Oil Level Gauge 150/180 10000... -
Page 24: Wheels - Tyre
Wheels - Tyre Wheel Puncture: • Visit nearest known tubeless tyre repair shop to remove puncture. • Remove puncture by Filler or Plug method only. • Do not use patch method to remove puncture of tubeless tyre. Tyre Pressure : Keep appropriate tyre pressure as mentioned below to increase life of the tyre &... -
Page 25: Periodic Maintenance Information
Periodic Maintenance Information Min. Level 12V- 9 Ah MF 12V- 4 Ah VRLA Front Brake Fluid Level : Battery : 12V-9 Ah MF, For Pulsar 180 • Battery is located inside ‘Side Cover’ LH. • Front brake fluid reservior is located on RH •... - Page 26 Periodic Maintenance Information Battery : 12V, 4 Ah VRLA For Pulsar 150 How to keep battery healthy ? • Switch ‘Off’ ignition when engine is not & 150 Twin Disc running. Battery Features : • Get battery checked / charged during •...
- Page 27 Periodic Maintenance Information Spark Plug Drive Chain Slackness • Chain top edge to be kept between the • Remove spark plugs by using plug t w o m a r k s d u r i n g c h a i n s l a c k n e s s spanner.
- Page 28 Periodic Maintenance Information Drive Drive Chain Chain Cleaning Lubrication Drive chain must be cleaned & lubricated as Method of O-ring Chain Lubrication : per periodic maintenance schedule. • Place the bike on centre stand. a. Drive chain (Non O-ring type) •...
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Page 29: Periodic Maintenance & Lubrication Chart
Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Servicing 1 Free 2 Free 3 Free Operation Subsequent Every 4500 9500 5000 Km after Previous Service 5000 10000 Water wash & dry the vehicle Ensure to prevent water ... - Page 30 Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Servicing 1 Free 2 Free 3 Free Operation Subsequent Every 4500 9500 5000 Km after Previous Service 5000 10000 Air filter cover ‘O’ ring CL,R 10. In line paper filter** 11. Fuel cock paper filter** 12.
- Page 31 Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Servicing 1 Free 2 Free 3 Free Operation Subsequent Every 4500 9500 5000 Km after Previous Service 5000 10000 20. Silencer tail pipe cleaning** 21. Brake cam & brake pedal pivot pin** C,L,R C,L,R C,L,R C,L,R C,L,R C,L,R C,L,R Use AP grease.
- Page 32 Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Servicing 1 Free 2 Free 3 Free Operation Subsequent Every 4500 9500 5000 Km after Previous Service 5000 10000 29. Handle bar control switches C,CL C,CL C,CL C,CL C,CL C,CL C,CL C,CL Use WD40 spray contacts cleaning 30.
- Page 33 Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Servicing 1 Free 2 Free 3 Free Operation Subsequent Every 4500 9500 5000 Km after Previous Service 5000 10000 38. Coolant level in expansion tank** Use recommended 'Ready to use coolant'. 39. Coolant hose damage/clamps/leakage** 40.
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Page 34: Free Service Guidelines
Free Service Guidelines Customer ID : Instruction to avail Free Service through Periodic Service Criteria Digitized Free Service Coupon Please follow following procedure : - Service Days • Please provide your mobile number to Dealer at the time of buying of new Bajaj Vehicle. 1st Free 30~45 500~750... -
Page 35: Non Use Maintenance
Non-Use Maintenance Non-use maintenance is necessary if a vehicle wheels. remains off road for a longer duration (more • Do not apply oil on front brake disc, to than 15 days**). The correct and careful non- prevent rusting. If the front brake disc rusts use maintenance carried out before storing during storage, do not attempt to clean it the vehicle will prevent the vehicle from... -
Page 36: Delivery Certificate
Delivery Certificate FRAME NO. ENGINE NO. Sold on.: Customer’s Name Mr/Mrs/Miss : Address Contact No. : I have taken possesion of motorcycle along with the following items. 1. Owner's Manual 5. Standard Accessories 2. 2 nos of key 6. Battery Make ___________ Sr. -
Page 37: Warranty Scope & Limit
Bajaj Auto Limited undertake no liability in the matter of consequential loss or damage caused due to the failure of Every possible care and precaution has been taken to the parts. Delay, if any, at the repairing workshop in ensure quality in respect of the material &... - Page 38 Warranty : Scope & Limit to remove and despatch the part / parts attributing to Part C : the manufacturing defect to the Company. Further this warranty is NOT applicable to : b. Produces the Owner's Manual, in original, to enable 1.
- Page 39 Limited, such use prematurely affects the transportation. performance and reliability of the vehicle. Bajaj Auto Limited reserves the right to make any changes in Parts of the vehicle that have been altered and design or to add any improvements on the vehicle at any...
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Page 40: Battery Warranty Card
BATTERY WARRANTY CARD MAKE OF BATTERY : ......MFG. CODE OF BATTERY : SR.NO.: TYPE OF BATTERY : DATE OF SALE : NAME OF OWNER AND ADDRESS : TYPE OF VEHICLE : REG. NO.: FRAME NO.: ENGINE NO.: SERVICE RECORD * Code For Remarks: Specific Dealer’s Stamp... - Page 41 TO BE FILLED IN BY BATTERY DEALERS / DISTRIBUTORS IN CASE OF CLAIM Name of Dealer & Code :__________________________________________________________________ __________________________________________________________________________________________ Date of claim :________________________________________________Battery Type :_______________ Serial No. :__________________________________________________Date of Fitment :______________ Failure Mode (Please tick as applicable) • Loose connection •...
- Page 42 Use only Bajaj Genuine Oil...
- Page 43 We are committed to provide the best of sales & service experience, however should you require any additional assistance, please call our Call centre on the number given below. State Phone Number State Phone Number A.P. / Telangana 040 33992453 N.Delhi / Haryana 011 33992453 Bihar...