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LG KP260 Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1 Introduction
Purpose
Regulatory Information
Abbreviations
2 Performance
H/W Features
Technical Specification (Kp265C,D)
3 Technical Brief
Power Amplifier Module (SKY77318, U501)
Fem(Lmsp43Qa-538, Fl500)
Transceiver (AD6548, U502)
26 Mhz Clock (Crystal, X500)
BT Module with Integrated FM Tuner(BC5-FM, U500)
Baseband Processor (AD6726, U103)
Display and Interface
Camera Interface(AIT716 , U400)
Keypad Switches and Scanning
Microphone
Main Speaker
Headset Interface
Key Back-Light Illumination
LCD Back-Light Illumination
Vibrator
Battery Charging
4 Trouble Shooting
RF Component
RX Trouble
TX Trouble
Bluetooth + FM Radio
Power on Trouble
Charging Trouble
Vibrator Trouble
LCD Trouble
Camera Trouble
Speaker Trouble
SIM Card Interface Trouble
Earphone Trouble
KEY Backlight Trouble
Receiver Trouble
Microphone Trouble
RTC Trouble
Slide Open/Close Trouble
Micro SD Trouble
5 Download
6 Block Diagram
7 Circuit Diagram
8 BGA IC Pin Check
9 Pcb Layout
10 Engineering Mode
MF Mode [MENU 1]
ELT Mode [MENU 2]
Version [MENU 3]
Factory Reset [MENU 4]
Eng Mode [MENU 5]
Network Info [MENU 6]
11 Stand Alone Test
Introduction
Setting Method
Means of Test
12 Auto Calibration
Overview
Equipment List
Test Jig Operation
Procedure
Agc
Apc
Adc
13 Exploded View & Replacement Part List
Exploded View
Replacement Parts
Accessory
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Internal Use Only
Service Manual
KP260/265
Date: August, 2008 / Issue 1.0
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Summary of Contents for LG KP260
Page 1
Internal Use Only Service Manual KP260/265 Date: August, 2008 / Issue 1.0...
Page 2: Table Of Contents
4.11 SIM Card Interface Trouble....70 13.3 Accessory ..........148 4.12 Earphone Trouble ........72 4.13 KEY backlight Trouble ......74 4.14 Receiver Trouble........76 Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 3 - Only for training and service purposes...
Page 3
LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 4 - Only for training and service purposes...
Page 4: Introduction
The user may not make any changes and/or repairs expect as specifically noted in this manual. Therefore, note that unauthorized alternations or repair may affect the regulatory status of the system and may void any remaining warranty. Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 5 -...
Page 5
• When returning system boards or parts like EEPROM to the factory, use the protective package as described. LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 6 - Only for training and service purposes...
Page 6: Abbreviations
International Portable User Identity Intermediate Frequency Liquid Crystal Display Low Drop Output Light Emitting Diode OPLL Offset Phase Locked Loop Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 7 - Only for training and service purposes...
Page 7
Time Division Multiple Access UART Universal Asynchronous Receiver/Transmitter Voltage Controlled Oscillator VCTCXO Voltage Control Temperature Compensated Crystal Oscillator Wireless Application Protocol LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 8 - Only for training and service purposes...
Page 8: Performance
Microphone Speaker/Receiver Receiver 11X 07, Speaker : 12 X 18 Travel Adapter MIDI 40poly SW MIDI Camera 1.3M Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 9 - Only for training and service purposes...
Page 9: Technical Specification (Kp265C,D)
8 dBm 22 dBm 6 dBm 20 dBm 4 dBm 18 dBm 2 dBm 16 dBm 0 dBm LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 10 - Only for training and service purposes...
Page 10
3,000~ <6,000 6,000 GSM850/EGSM900 Offset from Carrier (kHz) Max. (dBm) Output RF Spectrum (due to switching transient) 1,200 1,800 Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 11 - Only for training and service purposes...
Page 11
2,000 3,000 3,400 4,000 -4 3 dB Frequency (Hz) Max.(dB) Min.(dB) Receiving Response (Type 3.2) 1,000 3,400 4,000 LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 12 - Only for training and service purposes...
Page 12
At least 55 dB under below conditions: Ringer Volume(TBD) 1. Ringer set as ringer. 2. Test distance set as 1 m. Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 13 - Only for training and service purposes...
Page 13
Battery Type Back-up Battery : Lithium, 1mAh Input: 100 ~ 240 V, 50/60Hz Travel Charger Output: 5.6V, 400mA LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 14 - Only for training and service purposes...
Page 14: Technical Brief
DCS1800 and PCS1900 bands. Both PA blocks share common power supply pins to distribute current. Figure 3.1 Functional Block Diagram Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 15 - Only for training and service purposes...
Page 15
3. TECHNICAL BRIEF Figure 3.2 Pad configuration (Top view) and case marking Table 3.1 Pad description LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 16 - Only for training and service purposes...
Page 16: Fem(Lmsp43Qa-538, Fl500)
ANT_SW2 GSM850_EGSM TX DCS_PCS TX GSM850 RX EGSM900 RX DCS1800 RX PCS1900 RX Table 3.2 Mode Control logic Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 17 - Only for training and service purposes...
Page 17: Transceiver (Ad6548, U502)
IC. The interface features low-voltage digital interface buffers compatible with logic levels from 1.6V to 2.9V. Figure 3.3 AD6548 Block Diagram LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 18 - Only for training and service purposes...
Page 18
2. Internally connected as Synth supply (Counters + SDM + Charge pump) 3. Supply regulated by internal LDO2 and should not be connected to any other supply Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only...
Page 19: 26 Mhz Clock (Crystal, X500)
26MHz crystal. Dedicated control software ensures excellent frequency stability under all circumstances. 26MHz X500 DSX321G-26M Figure 3.4 CRYSTAL CIRCUIT DIAGRAM LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 20 - Only for training and service purposes...
Page 20: Bt Module With Integrated Fm Tuner(Bc5-Fm, U500)
With the on-chip CSR Bluetooth software stack, it provides a fully compliant Bluetooth system to v2.1 + EDR of the specification for data and voice communications. Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 21 -...
Page 21: Baseband Processor (Ad6726, U103)
• GSM 900/850 power classes 4 and 5, • DCS 1800 power classes 1 and 2, and • PCS 1900 power classes 1 and 2 LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 22 - Only for training and service purposes...
Page 22
3. TECHNICAL BRIEF Figure 3.5 SYSTEM INTERCONECTION OF AD6726 EXTERNAL INTERFACE Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 23 - Only for training and service purposes...
Page 23
LCD command or data. 2V8_MM 2.8V is supplied to LCD driver IC. Table 3.5.B LCD CONTRON SIGNALS DISCRIPTION LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 24 - Only for training and service purposes...
Page 24
S_DATA (GPO 20) Serial Data to PLL S_CLK (GPO 21) Clock to PLL Table 3.5.C RF CONTROL SIGNALS DESCRIPTION Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 25 - Only for training and service purposes...
Page 25
R315 SIM_RST SIM_DATA SIM_CLK GND2 GND1 C326 C327 C328 C329 220n 1000p Figure 3.5.D2 SIM Interface of AD6726 LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 26 - Only for training and service purposes...
Page 26
- 2V75_VVCXO: supplies the voltage controlled crystal oscillator ( 2.75 V, 10 mA) - VUSB : supplies USB interface circuitry( 3.2V, 20mA) - 1V8_VGP : supplies VDD_IO1 & VDD_IO4 of MMP(1.8V, 40mA) Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 27 -...
Page 27: Display And Interface
FL302 ICVE10184E150R101FR VSYNCOUT F_VSYNCOUT INOUT_A1 INOUT_B1 nLCD_WR F_nLCD_WR INOUT_A2 INOUT_B2 nLCD_RS F_nLCD_RS INOUT_A3 INOUT_B3 nLCD_CS F_nLCD_CS INOUT_A4 INOUT_B4 LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 28 - Only for training and service purposes...
Page 28
F_VSYNCOUT MLED1 MLED2 F_DATA00 F_DATA01 LCD_RESET F_DATA02 LCD_ID F_DATA03 F_DATA04 F_DATA05 F_DATA06 F_DATA07 Figure 3.6 LCD INTERFACE CIRCUIT Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 29 - Only for training and service purposes...
Page 29: Camera Interface(Ait716 , U400)
Camera module is controlled by AIT716. Interface is done by I2C and YCbCr format. I2C is a control signal and YCbCr is real data interface signal. Figure 3.7.1 AIT716 BLOCK DIAGRAM LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 30 - Only for training and service purposes...
Page 30
3. TECHNICAL BRIEF Figure 3.7.2 SENSOR CHIP BLOCK DIAGRAM Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 31 - Only for training and service purposes...
Page 31
MM_R PI2S_WS nCAM_RST PI2S_SDO PUSBDN MM_USBDM PI2S_MCLK PUSBDP MM_USBDP 1V8_CAMIO R412 4.7K R413 4.7K Figure 3.7.3 AIT716 CIRCUIT LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 32 - Only for training and service purposes...
Page 32: Keypad Switches And Scanning
UKEY_ROW4 VA212 R227 KEY_COL0 R228 KEY_COL1 R229 KEY_COL2 KEY_COL3 KEY_COL3 KEY_COL4 KEY_COL4 Figure 3.8 Keypad Switches and Scanning Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 33 - Only for training and service purposes...
Page 33: Microphone
SPK_MICN SPEAKER PHONE MODE C110 C111 R106 Don't Use 2.2K Figure 3.9 Connection between Microphone, AD6726 and AIT716 LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 34 - Only for training and service purposes...
Page 34: Main Speaker
L204 270nH SPK_P L205 270nH SPK_N C233 C234 Figure 3.10 Connection between Speaker, Amp and AD6726 & AIT716 Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 35 - Only for training and service purposes...
Page 35: Headset Interface
R309 RPWRON USC2 USC1 C313 C314 C315 C316 C317 100p C357 330p GU041-18P-E1000 Figure 3.11 HEADSET JACK INTERFACE LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 36 - Only for training and service purposes...
Page 36: Key Back-Light Illumination
ICVN0505X150FR LD104 LD100 LD101 LD102 LD103 LD105 EDLH0013403 WHITE LD200 LD201 LED_BC LED_A Figure 3.12 KEY BACK-LIGHT ILLUMINTION Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 37 - Only for training and service purposes...
Page 37: Lcd Back-Light Illumination
VB300 R317 Q2_C Q2_E Q2_B Q1_B C331 VIBRATOR Q1_E Q1_C L302 100nH Q300 C339 4.7u Figure 3.14 Vibrator LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 38 - Only for training and service purposes...
Page 38: Battery Charging
IVDC _CHG_EN IMIN R336 IUSB 100K R339 C352 C353 R340 R338 C354 Figure 3.15 CIRCUIT FOR BATTERY CHARGING Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 39 - Only for training and service purposes...
Page 39: Trouble Shooting
U502 X500 Figure 4.1 U501 PAM (SKY77318) U502 (AD6548) RF Main Chip (Transceiver) X500 Crystal, 26MHz Clock FL500 LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 40 - Only for training and service purposes...
Page 40: Rx Trouble
Crystal Circuit(TP1, (2) Check Mobile SW &Rx Saw(TP3,4,5,6) (3) Check RX I/Q Signal(TP7,8) Re-download SW or Do calibration again Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 41 - Only for training and service purposes...
Page 41
VBAT 2V75_VVCXO C513 Not Mount 1000p 26M_BT R509 C514 2.2u C522 0.1u 26M_DBB WAVEFORM Graph 4.2.1(b) Graph 4.2.1(a) LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 42 - Only for training and service purposes...
Page 42
TX_RAMP GSM900_RX2 GSM900_RX1 C532 C533 C505 C506 C507 0.1u GSM850_RX2 GSM850_RX1 LMSP43QA-538 FL500 SFAY0008602 ANT_SW1 ANT_SW2 C544 C545 Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 43 - Only for training and service purposes...
Page 43
RX Stand alone Mode is needed refer to chapter 10 GSM850 RX EGSM900 RX DCS1800 RX PCS1900 RX LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 44 - Only for training and service purposes...
Page 44
Check if there is any Similar? Replace U502 Major difference Refer to graph 4.2.3 Redownload software and calibration again Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 45 - Only for training and service purposes...
Page 45: Tx Trouble
Mobile SW & FEM(TP14) (3)Check PAM control Signal(TP11,12,13,15,16) (4)Check TX I/Q Signal(TP17,18) Redownload SW or Do calibration again LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 46 - Only for training and service purposes...
Page 46
2V75_VVCXO U500 C513 Not Mount 1000p 26M_BT R509 C514 C522 2.2u 0.1u 26M_DBB WAVEFORM Graph 4.2.1(a) Graph 4.2.1(b) Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 47 - Only for training and service purposes...
Page 47
GSM1800_RX1 GSM900_RX2 GSM900_RX1 C505 C506 C507 C532 C533 0.1u GSM850_RX2 GSM850_RX1 LMSP43QA-538 FL500 SFAY0008602 ANT_SW1 ANT_SW2 C544 C545 LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 48 - Only for training and service purposes...
Page 48
TX Stand alone Mode is needed refer DCS_PCS TX to chapter 10 GSM850 RX EGSM900 RX DCS1800 RX PCS1900 RX Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 49 - Only for training and service purposes...
Page 49
Any Major Difference or not Any Major Difference or not ¨ Refer to Graph 4.3.3 ¨ Go to Next Step LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 50 - Only for training and service purposes...
Page 50
Check if there is Similar? Replace U502 Any Major Difference Refer to Graph4.3.4 Re-download the Software And calibrate Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 51 - Only for training and service purposes...
Page 51: Bluetooth + Fm Radio
BT_DBB_INT Balun Filter 0.1uF R207 SFDY0002601 R208 AIT_CLKON C238 C239 C241 C240 2.2u 0.1u BT_MAIN_CLK_EN 2.2u _BT_RST 2V8_VEXT LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 52 - Only for training and service purposes...
Page 52
_BT_RST check at TP4? U103 Bluetooth on is OK? Re-download SW and try again Bluetooth will work properly Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 53 - Only for training and service purposes...
Page 53
2V8_BT at TP1 Replace Check BT_32k at TP5? U103 Replace FM_Radio work is good? U200 FM_radio will work properly LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 54 - Only for training and service purposes...
Page 54: Power On Trouble
C136 VABB_LDO C129 C130 C131 C133 C134 C135 0.1u VAPP C127 C128 VAPPGATE PWREN VAPPCFG VMEMSEL VRTCSEL PMTSEL Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 55 - Only for training and service purposes...
Page 55
Replace U100 and Re-download software Does it work properly? The phone will Replace the main board Properly operating. LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 56 - Only for training and service purposes...
Page 56: Charging Trouble
PGND VDC_BYP VUSB _PPR USB_BYP _CHG IVDC _CHG_EN IMIN R336 IUSB 100K R339 C352 C353 R340 R338 C354 Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 57 - Only for training and service purposes...
Page 57
Is Voltage across TP2 Replace the 304 LOW? Battery is charged? Replace the main board Charging is properly operating LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 58 - Only for training and service purposes...
Page 58
Is Voltage across TP2 Replace the U304 LOW? Battery is charged? Replace the main board Charging is properly operating Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 59 - Only for training and service purposes...
Page 59: Vibrator Trouble
VIBRATOR VBAT (1608) VB300 R317 Q2_C Q2_E Q2_B Q1_B C331 VIBRATOR Q1_E Q1_C L302 100nH Q300 C339 4.7u LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 60 - Only for training and service purposes...
Page 60
311, L301, Q200 Check the soldering Resolder or Replace vibrator of vibrator ? Replace vibrator Vibrator Working well ! Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 61 - Only for training and service purposes...
Page 61: Lcd Trouble
4. TROUBLE SHOOTING 4.8 LCD Trouble TEST POINT CN10 0 FPCB CN302 Figure 4.8 LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 62 - Only for training and service purposes...
Page 62
F_DATA05 F_DATA06 R103 F_DATA07 CN100 C106 MM LDO 2V8_MM EUSY0365901 VBAT U403 RP101K282D R415 VOUT ONNOFF C423 C424 Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 63 - Only for training and service purposes...
Page 63
Check the soldering of (FL300,FL301,FL302) EMI filter ? Does LCD work Replace LCD module properly ? LCD working well ! LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 64 - Only for training and service purposes...
Page 64: Camera Trouble
4. TROUBLE SHOOTING 4.9 Camera Trouble TEST POINT FL400 FL401 FL402 Figure 4.8 Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 65 - Only for training and service purposes...
Page 65
INOUT_B1 R424 C_VS_OUT INOUT_A2 INOUT_B2 C_VS C_MCLK C_MCLK_IN INOUT_A3 INOUT_B3 C_PCLK_OUT INOUT_A4 INOUT_B4 C_PCLK R425 120K C414 ICVE10184E150R500FR LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 66 - Only for training and service purposes...
Page 66
U404 U400 Replace the camera module Replace Check the signals of the FL400,FL401,FL402 FL400,FL401,FL402 Camera will work properly Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 67 - Only for training and service purposes...
Page 67: Speaker Trouble
AUXOP_L INB1 OUT+ SPK_P C214 FM_L BIAS OUT- SPK_N C218 C221 C222 MM_L I2C_SDA I2C_SCL RXIN+ RXIN- C225 LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 68 - Only for training and service purposes...
Page 68
Change the main Check, TP3 is VBAT? board Is speaker Change U200 properly working? Speaker Working well!! Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 69 - Only for training and service purposes...
Page 69: Sim Card Interface Trouble
Figure 4.11 CIRCUIT 2V85_VSIM 2V85_VSIM J300 R315 SIM_RST SIM_DATA SIM_CLK GND2 GND1 C326 C327 C328 C329 220n 1000p LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 70 - Only for training and service purposes...
Page 70
Does it work Does it work Properly? Properly? SIM card is properly working SIM card is properly working. Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 71 - Only for training and service purposes...
Page 71: Earphone Trouble
INB2 C213 GU041-18P AUXOP_L INB1 C214 FM_L BIAS C534 C218 MM_L I2C_SDA I2C_SCL RXIN+ RXIN- C225 Figure 4.12 LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 72 - Only for training and service purposes...
Page 72
Or Change the U103 and try again the earphone? the earphone? Earphone will work properly Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 73 - Only for training and service purposes...
Page 73: Key Backlight Trouble
4. TROUBLE SHOOTING 4.13 KEY backlight Trouble TEST POINT LD201 LD200 CIRCUIT KEY BACKLIGHT VBAT EDLH0013403 WHITE LD200 LD201 LED_A LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 74 - Only for training and service purposes...
Page 74
Low Duty(70%)? Are all LEDs Check the soldering Working? each LED Replace or resolder Backlight will work properly. component Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 75 - Only for training and service purposes...
Page 75: Receiver Trouble
REC_P C101 L101 1800 REC_N REC_N C102 C103 VA100 VA101 REC_P C348 C349 MLED MLED1 MLED2 LCD_RESET LCD_ID LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 76 - Only for training and service purposes...
Page 76
Change the FPCB fluctuate? Check TP2 to make sure the Resolder/Change the receiver receiver connected Properly? Receiver will work properly. Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 77 - Only for training and service purposes...
Page 77: Microphone Trouble
SPKPH_EN NO_D0 MM_MICP R306 SPK_MICN NO_B0 MIC_PATH_SEL OBE-415L42-RC10-LGB10 C311 0.1uF MAIN_MICN COM_B NC_C1 VINNORN MIC300 C308 C309 C312 LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 78 - Only for training and service purposes...
Page 78
Are the TP5 LOW? Change the U103 fluctuate? Change the U301 Check the soldering of Resolder component Microphone will work properly. Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 79 - Only for training and service purposes...
Page 79: Rtc Trouble
4. TROUBLE SHOOTING 4.16 RTC Trouble TEST POINT X100 Figure 4.15 CIRCUIT C121 MC-146_12_5PFX100 32.768KHz C124 LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 80 - Only for training and service purposes...
Page 80
TP1 about 400mV? change the X100 Re-download software and try Is RTC properly working? again RTC will work properly Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 81 - Only for training and service purposes...
Page 81: Slide Open/Close Trouble
4.17 Slide open/close Trouble TEST POINT U300 Figure 4.17 CIRCUIT 2V8_VMEM SLIDE EUSY0362601 BU52031NVX U300 C303 0.1u C306 0.1u LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 82 - Only for training and service purposes...
Page 82
Resolder U300 Voltage at TP2 =2.8V Close folder. Replace U300 Voltage atTP2 = 0V Folder on/off will work properly Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 83 - Only for training and service purposes...
Page 83: Micro Sd Trouble
TF_DATA1 BH28PB1WHFV TF_DATA0 TFLASH_EN STBY TF_CLK BGND VOUT TF_CMD TF_DATA3 C350 C351 EUSY0290701 TF_DATA2 4.7u C355 C356 ENSY0014701 LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 84 - Only for training and service purposes...
Page 84
Check out T_CLK & Data Re-download SW Timing OK? Replace Micro SD Card Micro SD Card will work properly Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 85 - Only for training and service purposes...
Page 85: Download
5. DOWNLOAD 5. DOWNLOAD 5.1 Download A. Download Setup Figure 5.1 describes Download setup Figure 5.1 Download Setup LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 86 - Only for training and service purposes...
Page 86
5. DOWNLOAD B. Multi Download Procedure 1. Run GSM Multi Download program and select Setting KP265 Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 87 - Only for training and service purposes...
Page 87
2. Select Configuration from the menu and you may see this window 3. Press key to select DLL file and press Open KP265_080315.dll LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 88 - Only for training and service purposes...
Page 88
5. Select AlchemyData.mot and press open 6. Repeat step 4-5 to select CodeData.mot Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 89 - Only for training and service purposes...
Page 89
7. Check if the ADI option is set to Hermes 8. Press OK to end Configuration KP265 KP265 Select Rate LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 90 - Only for training and service purposes...
Page 90
10. Once downloading is started, press STOP button to keep from re-downloading after downloading is completed. KP265 KP265 Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 91 - Only for training and service purposes...
Page 91: Block Diagram
6. BLOCK DIAGRAM 6. BLOCK DIAGRAM Figure 6.1 LG-KP235 Block Diagram LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 92 - Only for training and service purposes...
Page 92: Circuit Diagram
NAME Approved DRAWING VER 1.0 LG Electronics Inc. Iss. Notice No. Date Name LG(42)-A-5505-10:01 LG Electronics Inc. LGMC - 93 - Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
Page 93
KEY_COL4 KEY_COL4 DRAWING Iss. Notice No. Date Name LG Electronics Inc. VER 1.0 LGIC(42)-A-5505-10:01 LG Electronics Inc. LGMC - 94 - Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
Page 94
Approved 2006 DRAWING VER 1.0 LG Electronics Inc. Iss. Notice No. Date Name LG(42)-A-5505-10:01 LG Electronics Inc. LGMC - 95 - Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
Page 95
Multimedia C433 NAME R424 Approved R425 120K DRAWING VER 1.0 LG Electronics Inc. LGIC(42)-A-5505-10:01 LG Electronics Inc. LGMC - 96 - Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
Page 96
DRAWING DCS1800 RX NAME Approved PCS1900 RX DRAWING VER 1.0 LG Electronics Inc. LGIC(42)-A-5505-10:01 LG Electronics Inc. LGMC - 97 - Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
Page 97
NAME Approved DRAWING VER 1.0 Iss. Notice No. Date Name LG Electronics Inc. LG Electronics Inc. LGIC(42)-A-5505-10:01 LGMC - 98 - Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
Page 98
FPCB NAME Approved DRAWING Iss. Notice No. Date Name LG Electronics Inc. REV.B LGIC(42)-A-5505-10:01 LG Electronics Inc. LGMC - 99 - Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
Page 99
- 100 - Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
Page 100: Bga Ic Pin Check
8. BGA IC Pin Check 8. BGA IC Pin Check U103 AD6726 (EUSY0364401) Top View Not use Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 101 - Only for training and service purposes...
Page 101
8. BGA IC Pin Check U101 EUSY0288701 S71PL256NC0_TLA084 LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 102 - Only for training and service purposes...
Page 102
8. BGA IC Pin Check U400 EUSY0344901 AIT716 Bottom View Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 103 - Only for training and service purposes...
Page 103
8. BGA IC Pin Check U200 SMZY0015801 BLUECORE5-FM Not use (NC Pin) LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 104 - Only for training and service purposes...
Page 104
BT Tx & Rx No USB No Service LD200, LD201 LED No KEY backlight MIC300 MIC No MIC - 105 - Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
Page 105: Pcb Layout
No Speaker U303 T-flash CN301 Battery LDO. Conn. No T-flash No Power on Q300 Vibrator Tr. No Vibrator - 106 - Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
Page 106
7. CIRCUIT DIAGRAM MIC100 MIC No MIC for SPK phone LD100~104 No KEY backlight - 107 - Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
Page 107
CN100 LCD Conn. No Receiver No Display No Mic for Spk phone No Multi Key BAT100 Backup Battery RTC Reset - 108 - Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
Page 108
7. CIRCUIT DIAGRAM CN403 No Display No Receiver No Mic for Spk phone No Multi Key - 109 - Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
Page 109
- 110 - Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
Page 110: Engineering Mode
Cell Env. Battery Info Key Backlight (Ded) Audio Speaker Tuning Vibrator UART Camera Setting MicRcv BT Test Keypad Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 111 - Only for training and service purposes...
Page 111: Mf Mode [Menu 1]
2) Flash on : Camera Flash LED turns on. 3) Flash off : Camera flash LED turns off. LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 112 - Only for training and service purposes...
Page 112: Elt Mode [Menu 2]
This displays total conversation time. This value is never reset even after Factory Reset. 10.5.2 Band Selection This menu is designed to allow a service man/engineer to select band and test. Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 113 -...
Page 113
4. test table 3 2. Downlink 1. aecCtrl 1. Enable / 2. Disable 2. aecCnfg 0x0000 ~ 0xFFFF LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 114 - Only for training and service purposes...
Page 114: Network Info [Menu 6]
2) RF Trst 10.6 Network Info [MENU 6] This displays Cell Enviroment. 10.6.1 Cell Env. (Idle) 10.6.2 Cell Env. (Ded) Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 115 - Only for training and service purposes...
Page 115: Stand Alone Test
- See if the value of RSSI is close to -16dBm when setting the value between 0 ~ 26 in Gain Control Index. - Normal phone should indicate the value of RSSI close to -16dBm. LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 116 - Only for training and service purposes...
Page 116: Means Of Test
After setting them all above, press connect button. e. Press the start button Connect Button Figure 11.3.1 HW test program Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 117 - Only for training and service purposes...
Page 117
11. STAND ALONE TEST Figure 11.3.2 HW test setting Figure 11.3.3 Ramping profile LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 118 - Only for training and service purposes...
Page 118: Auto Calibration
PC (for Software Installation) Pentium II class above 300MHz Table 11.2.1 Calibration Equipment List. Figure 11.2.1 Equipment Setup Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 119 - Only for training and service purposes...
Page 119: Test Jig Operation
Indicate data transfer state through the UART port LED 4 Indicate data transfer state through the MON port Table 12-4 LED Description LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 120 - Only for training and service purposes...
Page 120: Procedure
TEST JIG, in general.) 2. Run Hot_Kimchi.exe to start calibration. 3. From the Calibration menu, Select KP265! KP265 Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 121 - Only for training and service purposes...
Page 121
12. AUTO CALIBRATION 4. Press Calibration START KP265 KP265 LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 122 - Only for training and service purposes...
Page 122: Agc
12.7 ADC This procedure is for battery calibration. You can get main Battery Config Table and temperature Config Table will be reset. Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 123 - Only for training and service purposes...
Page 123
LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 124 - Only for training and service purposes...
Page 124: Exploded View & Replacement Part List
8 10 13 79 80 21 22 15 16 56 57 58 76 71 74 60 61 62 - 125 - Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
Page 125
ASS'Y EXPLODED VIEW - 126 - Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
Page 126: Replacement Parts
CUTTING, PMMA MR 200, 0.1t, , , , Color ACGQ00 COVER ASSY,SLIDE ACGQ0026501 ABGF00 BUTTON ASSY,MAIN ABGF0004302 Silver G, 48 Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 127 - Only for training and service purposes...
Page 127
COMPLEX, (empty), , , , , Color Without MMAA00 MAGNET,SWITCH MMAA0008701 COMPLEX, (empty), , , , , Color LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 128 - Only for training and service purposes...
Page 128
COMPLEX, (empty), , , , , Color Without MGAD00 GASKET,SHIELD FORM MGAD0170001 COMPLEX, (empty), , , , , Color Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 129 - Only for training and service purposes...
Page 129
CAN,SHIELD MCBA0031801 PRESS, STS, , , , , Color Without MLAZ00 LABEL MLAZ0038301 PID Label 4 Array Color LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 130 - Only for training and service purposes...
Page 130
35 PIN,0.3 mm,STRAIGHT , , ,; , ,0.30MM ,FPC CN100 CONNECTOR,FFC/FPC ENQY0013901 ,STRAIGHT ,BOTH ,SMD ,R/TP ,[empty] , ECN100 CONNECTOR,FFC/FPC ENQY0010102 61 PIN,0.3 mm,ETC ,AU ,H::1.0MM Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 131 - Only for training and service purposes...
Page 131
SAFB0087201 SJMY00 VIBRATOR,MOTOR SJMY0007106 3 V,.08 A,10*3.0T ,17mm ,; ,3V , , ,12000 rpm , , , , LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 132 - Only for training and service purposes...
Page 132
0.1 uF,10V ,K ,X7R ,HD ,1005 ,R/TP C120 CAP,CERAMIC,CHIP ECCH0000143 1 nF,50V,K,X7R,HD,1005,R/TP C121 CAP,CHIP,MAKER ECZH0000810 9 pF,50V ,D ,NP0 ,TC ,1005 ,R/TP Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 133 - Only for training and service purposes...
Page 133
ECCH0000120 39 pF,50V,J,NP0,TC,1005,R/TP C154 CAP,CERAMIC,CHIP ECCH0000120 39 pF,50V,J,NP0,TC,1005,R/TP C155 CAP,CERAMIC,CHIP ECCH0000120 39 pF,50V,J,NP0,TC,1005,R/TP C156 CAP,CERAMIC,CHIP ECCH0000120 39 pF,50V,J,NP0,TC,1005,R/TP LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 134 - Only for training and service purposes...
Page 134
1 uF,10V ,K ,X5R ,TC ,1005 ,R/TP C313 CAP,CHIP,MAKER ECZH0000813 100 pF,50V ,J ,NP0 ,TC ,1005 ,R/TP C314 CAP,CERAMIC,CHIP ECCH0000113 18 pF,50V,J,NP0,TC,1005,R/TP Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 135 - Only for training and service purposes...
Page 135
ECCH0004904 1 uF,6.3V ,K ,X5R ,TC ,1005 ,R/TP C407 CAP,CHIP,MAKER ECZH0000830 33 pF,50V ,J ,NP0 ,TC ,1005 ,R/TP LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 136 - Only for training and service purposes...
Page 136
ECZH0000830 33 pF,50V ,J ,NP0 ,TC ,1005 ,R/TP C518 CAP,CERAMIC,CHIP ECCH0000115 22 pF,50V,J,NP0,TC,1005,R/TP C519 CAP,CERAMIC,CHIP ECCH0000127 82 pF,50V,J,NP0,TC,1005,R/TP Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 137 - Only for training and service purposes...
Page 137
ENZY0019801 Connector CN400 CONN,SOCKET ENSY0020101 24 PIN,ETC , ,0.9 mm, D100 DIODE,SWITCHING EDSY0017301 VSM ,15 V,100 mA,R/TP ,PB-FREE LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 138 - Only for training and service purposes...
Page 138
100 ohm,1/16W ,J ,1005 ,R/TP R105 RES,CHIP ERHY0000254 4.7K ohm,1/16W,J,1005,R/TP R106 RES,CHIP ERHY0000254 4.7K ohm,1/16W,J,1005,R/TP R107 RES,CHIP ERHY0000512 10M ohm,1/16W,J,1608,R/TP Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 139 - Only for training and service purposes...
Page 139
100 Kohm,1/16W ,J ,1005 ,R/TP R311 RES,CHIP,MAKER ERHZ0000406 100 Kohm,1/16W ,J ,1005 ,R/TP R312 RES,CHIP,MAKER ERHZ0000529 1.5 Kohm,1/16W ,J ,1005 ,R/TP LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 140 - Only for training and service purposes...
Page 140
R411 SAFP0000501 SHORT R412 RES,CHIP ERHY0000254 4.7K ohm,1/16W,J,1005,R/TP R413 RES,CHIP ERHY0000254 4.7K ohm,1/16W,J,1005,R/TP PCB ASSY,MAIN,PAD R414 SAFP0000501 SHORT Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 141 - Only for training and service purposes...
Page 141
DFN1612-4B ,4 ,R/TP ,300mA 2.8V LDO ,; ,IC,LDO U403 EUSY0365901 Voltage Regulator U501 SMPY0014001 35.5 dBm,56 %, A, dBc, dB,6x6x1.15 ,SMD ,Tri Band LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 142 - Only for training and service purposes...
Page 142
ECZH0003103 0.1 uF,10V ,K ,X7R ,HD ,1005 ,R/TP C240 CAP,CERAMIC,CHIP ECCH0000198 2.2 uF,6.3V ,M ,X5R ,TC ,1005 ,R/TP Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 143 - Only for training and service purposes...
Page 143
1 uF,6.3V ,K ,X5R ,TC ,1005 ,R/TP CONNECTOR,BOARD TO CN302 ENBY0040501 50 PIN,0.4 mm,ETC , ,H=1.0, Socket BOARD LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 144 - Only for training and service purposes...
Page 144
2.2 ohm,1/16W ,J ,1005 ,R/TP PCB ASSY,MAIN,PAD R208 SAFP0000501 SHORT R209 RES,CHIP,MAKER ERHZ0000505 680 ohm,1/16W ,J ,1005 ,R/TP Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 145 - Only for training and service purposes...
Page 145
100 Kohm,1/16W ,J ,1005 ,R/TP R418 RES,CHIP,MAKER ERHZ0000529 1.5 Kohm,1/16W ,J ,1005 ,R/TP R419 RES,CHIP ERHY0008402 160 Kohm,1/16W ,F ,1005 ,R/TP LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 146 - Only for training and service purposes...
Page 146
ERHZ0000213 120 Kohm,1/16W ,F ,1005 ,R/TP SPFY PCB,MAIN SPFY0181401 FR-4 ,0.8 mm,BUILD-UP 8 ,KP260 MAIN ,; , , , , , , , , , U200 MODULE,ETC SMZY0015801 84 Ball 0.5pitch, BGA , Bluetooth+FM (6.0*6.0*1.0) SON5-P-0.35(fSV) ,5 PIN,R/TP ,2-INPUT AND GATE, Pb...
Page 147: Accessory
100-240V ,5060 Hz,5.6 V,.4 A,GOST ,AC-DC Adaptor ,; ADAPTOR,AC-DC SSAD0028502 ,150Vac~350Vac ,5.6V +/-0.8V ,400mA ,5060 , ,WALL 2P ,I/O CONNECTOR , LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 148 - Only for training and service purposes...
Page 148
Note...
Page 149
Note...
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