Siemens SIMOCODE pro V Manual
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Siemens SIMOCODE pro V Manual

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Prevention of pump
blockages by
changing the
direction of rotation
SIMOCODE pro V
https://support.industry.siemens.com/cs/ww/en/view/109478058
Siemens
Industry
Online
Support

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Summary of Contents for Siemens SIMOCODE pro V

  • Page 1 Prevention of pump blockages by changing the direction of rotation Siemens SIMOCODE pro V Industry Online https://support.industry.siemens.com/cs/ww/en/view/109478058 Support...

  • Page 2: Legal Information

    The foregoing provisions do not imply any change in the burden of proof to your detriment. You shall indemnify Siemens against existing or future claims of third parties in this connection except where Siemens is mandatorily liable.

  • Page 3: Table Of Contents

    Commissioning ................... 27 Parameterization ................28 3.3.1 Creating the hardware configuration ..........29 3.3.2 Parameter assignment for the SIMOCODE pro V PN ....... 31 3.3.3 Compile parameterization ..............53 Operation .................... 54 3.4.1 General remarks on Monitoring and Control ........54 3.4.2...

  • Page 4: Introduction

    With SIMOCODE pro, you can prevent faults in the system and recognize impending failures before they happen. This application example will help you to minimize maintenance deployments. Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...

  • Page 5: Delimitation

    You will also need basic knowledge of SIMOCODE pro. The ability to work with the SIMOCODE ES options package in TIA Portal is a plus. Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0,...

  • Page 6: Components Used

    If your application can go without evaluating the power factor, cos φ, it is also possible to use a pure current measuring module 3UF10x-1yA00-0. However, in that case you must replace the measuring module in the device configuration in the project engineering of the supplied example. Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0,...
  • Page 7 If the operator panel is left out, it should be deleted from the device configuration in the project engineering of the included example. Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0,...
  • Page 8 Standard Floating License (Download) Driver for SIRIUS USB free download (see \9\) includes installation PC cable 3UF7941- instructions 0AA00-0 Note Other minor materials have not been listed here. Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...

  • Page 9: Operating Principle

    © Siemens AG 2020 All rights reserved 2 Operating principle Operating principle Figure 2-1 Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...

  • Page 10: Logic Blocks In Use

    "true". The counter can be reset to 0 with the reset input (R). The counter value is available as an output. Detailed information is available in manual \3\. Figure 2-3 Counter 1 Value Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...
  • Page 11 0.5 s for all limit monitors in the example. Detailed information is available in manual \3\. Figure 2-6 Limit monitor 1 Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...

  • Page 12: Explanation Of The Logic

    "Protection/Control" (marked in orange in Figure 2-1 Figure 2-8). The enabled command "OFF" from Control station remains connected with the "OFF" plug of "Protection/Control". Figure 2-8 Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...

  • Page 13: Detecting Faults In The Conveying Flow

    The logic in the SIMOCODE pro V PN basic unit detects a problem in the pumped flow if one of the following conditions is met: •...

  • Page 14: Switching On Via The Control Station

    The "ON<" command supplied by the "Control station" function block is passed to the "Protection/Control" function block via input 2 of truth table TT7. Due to the default parameterization "Non-maintained command mode", the control command is stored. Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...

  • Page 15: Shutting Off Via The Control Station Or In The Event Of A Fault

    Timer 1. For this purpose, the enabled "OFF" command at the output of the "Control station" function block is interconnected with the reset input of Timer 1 via truth tables TT5 and TT8. Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0,...

  • Page 16: Manual Reversal In The Other Direction Of Rotation

    Timer 1. For this purpose, the enabled "ON>" command at the output of the "Control station" function block is interconnected with the reset input of Timer 1 via truth tables TT5 and TT8. Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0,...

  • Page 17: Reversal In The Opposite Direction When Conveying Fault Has Been Detected

    Test/Reset button on the SIMOCODE operator panel is pressed ("Test/Reset button" socket of the "OP buttons" function block) • Acknowledgment via a PLC (socket for bit 6 of the function block "Cyclic receive Byte 0") Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...

  • Page 18: Resetting The Fault Counter During Operation

    4 of truth table TT9. If the PLC transmits "false" or if no PLC is connected, then the blockage prevention logic is active. If "true", the limit monitors 2, 3 and 4 are not evaluated (see chapter 2.2.2). Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0,...
  • Page 19 "+" plug of Counter 2 (see chapter 2.2.6). After an overflow (>65535), the counter begins at 0 again. Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0,...

  • Page 20: Engineering

    SIMOCODE system wiring PROFINET / IE SIMOCODE pro V PN (basic unit) Digital module Operator panel SIRIUS circuit breaker Current / voltage measuring module SIRIUS contactor combination PG/PC Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...

  • Page 21: Basic Unit (Bu)

    3.1.1 Basic unit (BU) A SIMOCODE pro V PN motor control device is built into the application example with a PROFINET interface. However, you can also use basic units with PROFIBUS interface or MODBUS RTU. The basic parameterization matches a reversing starter.

  • Page 22: Installation And Commissioning

    6. If you do not need status signaling for local control, you can remove the digital module from the configuration. In the device configuration for "Control device_1", right-click the digital module and select "Delete" in the context menu. Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...

  • Page 23: Installing The Software

    8. Connect the source system (PG/PC) with one of the following interfaces of the SIMOCODE pro motor management system. – SIMOCODE system interface of the SIMOCODE pro V PN basic unit or of the operator panel In this application example, the SIMOCODE system interface of the operator panel free to connect the source system (PG/PC) via the SIRIUS USB PC cable.

  • Page 24: Downloading Configuration And Parameterization To The Simocode Pro V Pn Basic Unit

    PN basic unit in the following ways: 1. via the PROFINET interface of the SIMOCODE pro V PN basic unit 2. via the SIMOCODE system interface of the SIMOCODE pro V PN basic unit or operator panel Downloading via the PROFINET interface of the SIMOCODE pro V PN basic unit...
  • Page 25 The download process will be aborted with an error if the SIMOCODE device is in the "Remote/Automatic" operating mode, if an "ON" command is pending, or if the motor is running. Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0,...
  • Page 26 Downloading via the SIMOCODE system interface If the source system (PG/PC) is connected to the SIMOCODE system interface of the SIMOCODE pro V PN or operator panel via the SIRIUS USB PC cable, proceed according to the following instructions: 1. Select the SIMOCODE device in the project tree.

  • Page 27: Commissioning

    3-phase mains or switch on the SIRIUS circuit breaker. For information on operating the application example, refer to chapter 3.4. Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0,...

  • Page 28: Parameterization

    Configuration in TIA Portal offers some freedom. The following parameterization Note represents one possible solution. Other more or less similar actions can achieve the same goal. Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...

  • Page 29: Creating The Hardware Configuration

    The hardware and network editor will open. 2. Select the "Network view". 3. Drag and drop the SIMOCODE pro V PN (in the version you are using) from the Task Card "Hardware catalog" into the graphical area of the Network view.
  • Page 30 Card to the respective slots in the graphical area of the device view. – Current/voltage measuring module: IUM V2 0.3-4A – Digital module: DM mono – Operator panel: BBD Figure 3-3 Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...

  • Page 31: Parameter Assignment For The Simocode Pro V Pn

    3 Engineering 3.3.2 Parameter assignment for the SIMOCODE pro V PN PROFINET parameters 1. Double-click the "Parameters" command in the project tree. 2. Go to "PROFINET parameters" and enter the following parameters. – IP parameters – Select Basic type 3 so that you can transmit all of the send data described 2.2.11...
  • Page 32 Because the SIMOCODE device is not networked with a controller, it also appears in the project tree under "Unassigned devices" and is marked as "Not assigned" in the Network view. Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0,...
  • Page 33 For Class 10, the start procedure is defined from 10 s. 4. Make sure that the behavior in the event of a stalled rotor is set as "deactivated". Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...
  • Page 34 3 Engineering Figure 3-5 Motor control 1. Switch to "Motor control > Control station". Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...
  • Page 35 2. For the commands "ON>", "OFF" and "ON<", create the following three control elements as per the image above: – "Local control": Inputs 1-3 of the SIMOCODE pro V PN basic unit (BU inputs) Reverse direction "OFF" Forward direction "ON<" (input 1) (input 2) "ON>"...
  • Page 36 3 Engineering Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...
  • Page 37 3. Interconnect LEDs 2-4 of the operator panel with the following plugs of the "Protection/Control" function block. – LED 2: Plug "QLE< (ON)" – LED 3: Plug "QLE> (ON>)" – LED 4: Plug "QLA (OFF)" Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...
  • Page 38 2. Interconnect outputs 1 and 2 of the digital module (DM outputs) with the following plugs of the "Protection/Control" function block. – DM output 1: Plug "QLA (OFF)" – DM output 2: Plug "QLE> (ON>)" Figure 3-8 Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...
  • Page 39 3. Interconnect the values of Counters 1 and 2 used in the logic to inputs 1 and 2 of the interface "Cyclic send byte 4/9". Figure 3-9 Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...
  • Page 40 3. For response, program "trip". 4. Create a label that will appear in the event of an error (for example on an operator panel with display). Figure 3-10 Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...
  • Page 41 2. Under "Logic modules > Truth table 3I/1O > Truth table 2", define the signals and logic of truth table 2 (TT2). The unused input 3 is set by default as "false". & (false) Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...
  • Page 42 3 (TT3). ≥1 4. Under "Logic modules > Truth table 3I/1O > Truth table 4", define the signals and logic of truth table 4 (TT4). & ≥1 & Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...
  • Page 43 5 (TT5). ≥1 6. Under "Logic modules > Truth table 3I/1O > Truth table 6", define the signals and logic of truth table 6 (TT6). ≥1 Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...
  • Page 44 7 (TT7). ≥1 8. Under "Logic modules > Truth table 2I/1O > Truth table 8", define the signals and logic of truth table 8 (TT8). & Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...
  • Page 45 3 Engineering 9. Under "Logic modules > Truth table 5I/2O > Truth table 9", define the signals and logic of truth table 9 (TT9). ≥1 & Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...
  • Page 46 2. Define the following parameters under "Logic modules > Counter > Counter 2". – Limit value: 65535 – Input + (increment): Output Timer 1 – Reset: Output Counter 2 Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...
  • Page 47 3. Define the following parameters under "Logic modules > Counter > Counter 3". – Limit value: 2 – Input + (increment): OP button 1 – Reset: Output Counter 3 Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...
  • Page 48 2. Define the following parameters under "Logic modules > Timer > Timer 2". – Type: "with closing delay" – Limit value: 3600.0 – Input: Output signal conditioning 2 – Reset: Output Timer 1 Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...
  • Page 49 3. Define the following parameters under "Logic modules > Signal conditioning > Signal conditioning 3". – Type: "edge rising with memory" – Input: OP button 1 – Reset: Output Counter 3 Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...
  • Page 50 The limit monitor should always be active ("always (on)") The limit should be specified in %, based on the motor current at the input plug. If necessary, assign a label. Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0,...
  • Page 51 ("if motor is running, except TPF, with startup override (run+)"). The limit should be specified in %, based on the motor current at the input plug. If necessary, assign a label. Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...
  • Page 52 ("if motor is running, except TPF, with startup override (run+)"). The limit should be specified in %, based on the motor current at the input plug. Add a label is necessary. Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...

  • Page 53: Compile Parameterization

    Figure 3-11 Note If necessary, complete your configuration by networking the SIMOCODE pro V PN as a PROFINET IO device with a controller (PROFINET IO controller) that is also configured in TIA Portal. You thus have read and write access to the interconnected cyclic receive and send data.

  • Page 54: Operation

    The LED "GEN.FAULT" will blink red. – The External fault 1 will be shown on the screen with the text "Blocked". The fault is acknowledged with the softkey on the right. Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...
  • Page 55 You might see the dialog for advanced online connection, which is largely the same as the "Extended download to device" dialog. Follow the instructions there, start searching for the SIMOCODE device and click "Connect" to close the dialog. Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0,...
  • Page 56 The following menus are relevant for these scenarios • "Faults" If a blockage can`t be cleared, the parameterized "External fault 1" will be displayed in the menu "Faults". Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...
  • Page 57 In the "Measured values" menu you can monitor the live values for current and power factor in order to compare them with the programmed limits of the limit monitors. Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0,...
  • Page 58 "Service data / statistical data" In the "Service data / statistical data" menu you can monitor the live values of the timers and counters in the stall prevention logic. Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0,...

  • Page 59: Scenarios

    2. Check whether Counter 1 has the value "0". In order to reset Counter 1 to the value "0", perform a fault acknowledge operation (RESET), e.g. with the "TEST/RESET" button on the SIMOCODE pro V PN basic unit. 3. Start the drive with "ON>" (conveying direction).
  • Page 60 3 Engineering 6. Acknowledge the fault in one of the following ways: – Press the "TEST/RESET" button on the SIMOCODE pro V PN basic unit. – Press the right-hand softkey on the operator panel. – Transmit the value "true" via PROFINET at bit 6 of the interface "Cyclic receive byte 0".
  • Page 61 The "External fault 1" alarm will appear in TIA Portal in the online view under "Commissioning > Faults". 7. Acknowledge the fault in one of the following ways: – Press the "TEST/RESET" button on the SIMOCODE pro V PN basic unit. – Press the right-hand softkey on the operator panel. –...

  • Page 62: Useful Information

    4 Useful information Useful information Time stamping SIMOCODE pro V can time stamp digital signals. In this case, any change of signal is recorded. It is possible to log the following signals, for instance for statistical analysis: • automatic reversal run (output of Timer 1) •...

  • Page 63: Appendix

    Industry Online Support Do you have any questions or need assistance? Siemens Industry Online Support offers round the clock access to our entire service and support know-how and portfolio. The Industry Online Support is the central address for information about our products, solutions and services.

  • Page 64: Links And Literature

    Date Change V1.0 08/2015 First edition V2.0 09/2020 Complete revision • Update for SIMOCODE pro V PN • Update for SIMOCODE ES V16 and TIA Portal V16 Blocking Protection for Pumps with SIMOCODE pro V Article ID: 109478058, V2.0, 09/2020...

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