Pentair FLECK 5800 Service Manual
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Pentair FLECK 5800 Service Manual

Xtri (connected xtr2)
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FLECK 5800/5810/5812 XTRI (CONNECTED XTR2)
SERVICE MANUAL
pentair.com

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Summary of Contents for Pentair FLECK 5800

  • Page 1 FLECK 5800/5810/5812 XTRI (CONNECTED XTR2) SERVICE MANUAL pentair.com...

  • Page 2: Table Of Contents

    4. Drain Line Flow Control:_____________________________ gpm increasing internal temperatures. 5. Brine Line Flow Control: ____________________________ gpm • Do not strike the valve or any of the components. 6. Injector Size#: ________________________________________ 2 • FLECK 5800/5810/5812 XTRI Service Manual 7. Battery Install/Change Date: ______________________________...

  • Page 3: Installation

    Place the main control valve on tank. Note: Only use controller to lose the time setting. When power is restored, silicone lubricant. the time setting must then be re-entered. FLECK 5800/5810/5812 XTRI Service Manual • 3...
  • Page 4 Brine Tank Over ow Drain (Optional) Laundry Tubs Pump Meter Softener Floor Drain Air Gap Figure 3 Softened Water Flow IOT BOARD POSITIONING OPTIONS TRANSFORMER PORT LOCATION - Side Mount - - Top Mount - 4 • FLECK 5800/5810/5812 XTR I Service Manual...

  • Page 5: Start-Up Instructions/Flushing & Conditioning

    The salt tank should have water in it to permit the chlorine solution to be carried into the softener. B. Proceed with the normal recharge. FLECK 5800/5810/5812 XTR I Service Manual • 5...

  • Page 6: Touchscreen Control Features

    When Vacation Mode is on, the 100 day regeneration error will be suspended. Bluetooth: When displayed in black, bluetooth signal is open. When displayed in white, bluetooth connection is engaged. 6 • FLECK 5800/5810/5812 XTRI Service Manual...

  • Page 7: Touchscreen Setup

    (depending on your previous selection), and select the number of months (up to 60) or regenerations (up to 2000) until the homeowner will need to call for service. Press when finished. Figure 5 Assistance/Mainten. Name Screen FLECK 5800/5810/5812 XTRI Service Manual • 7...
  • Page 8 Home screen. Additional features may be accessed from the Settings screen by pressing the buttons at the bottom of the screen. (see Figure 14): 8 • FLECK 5800/5810/5812 XTRI Service Manual...

  • Page 9: Master Settings Programming

    The Password screen displays a numeric keypad. Figure 12 Password Screen • Enter the master settings password 1201 and press continue to the main Master Settings screen, or press to return to the Home screen. FLECK 5800/5810/5812 XTRI Service Manual • 9...
  • Page 10 Measures water usage and regenerates the system at the selected Regeneration Time after the calculated system capacity is depleted. The control calculates the system capacity by dividing the unit capacity by the feed water hardness and subtracting the reserve. 10 • FLECK 5800/5810/5812 XTRI Service Manual...
  • Page 11 The relay will turn off when the alarm is cleared. Adjusting Regeneration settings will turn any set CAUTION relays off. Any required relays will need to be reprogrammed in the Relay Output screen. FLECK 5800/5810/5812 XTRI Service Manual • 11...
  • Page 12 • continuous flow detect: When active, triggers an alarm when continuous flow of 0.5 GPM or 1 LPM is detected by the flow meter over an 8-hour period. • Press the button when finished to return to the Home screen. 12 • FLECK 5800/5810/5812 XTRI Service Manual...

  • Page 13: Additional Features

    10 minutes, enabling the water saver regen function will reduce the backwash time to 3 minutes). • range: 1-25 regenerations (for example, a setting of 3 will produce 1 normal regeneration then 3 reduced water saving regenerations). FLECK 5800/5810/5812 XTRI Service Manual • 13...

  • Page 14: Regeneration

    "NON-FACTORY SETTINGS" on page 13). A warning screen minimum of eight hours. The system configuration settings appears before parameters are reset. Press to confirm the reset or press to return to Master Settings. 14 • FLECK 5800/5810/5812 XTR I Service Manual...

  • Page 15: Diagnostics

    Home screen. Alarm Figure 28 Alarm and Error Alert • Press the Alarm button to mute the alarm. • Press the Error Alert button to view information about the error. FLECK 5800/5810/5812 XTRI Service Manual • 15...

  • Page 16: Usb Connection For Field Programming

    Programmer manual to complete the connection. Press return to Master Settings. NOTE: Do not remove USB cable from computer or control while connected and transferring data. See the XTRI Field Programmer manual for proper disconnection procedure. 16 • FLECK 5800/5810/5812 XTRI Service Manual...

  • Page 17: Troubleshooting

    Remove data cable. Reset IOT Board by reset button on top, then plug data Communication not Failure cable back in. working WiFi Connection has Offline been disrupted for Verify WiFi is not experiencing any issues. more than 60 minutes FLECK 5800/5810/5812 XTR I Service Manual • 17...

  • Page 18: Pentair Pro: App Setup

    The Fleck 5800/5810/5812 XTRI Connected Valve can be paired with a smartphone or tablet. New users can download and install the Pentair Home App from the App Store or Google Play. WiFi connection must be 4G or less. Sign Up and Log In New users will need to create an account to monitor their water softeners.
  • Page 19 Sign into the app with your verified email and password. If you have a Pentair Partner Center Account, you should select yes you are a participant. If you will be the main administrator for the Pro account, then select Admin. (Employees will be able to be invited to be part of your Pro app team through the Pentair Dealer Web App.) The Pentair ID and password is your...
  • Page 20 Once in the app, it will take you through a Create a Profile screen. Once you create your profile, Select Water Treatment, Water Softener. click the save button at the bottom of the screen. This will take you to the main dashboard. 20 • FLECK 5800/5810/5812 XTR I Service Manual...
  • Page 21 WiFi connection has been established. 4. Once the Bluetooth signal is open on the screen, press the continue button on the app to scan for the device. Settings FLECK 5800/5810/5812 XTR I Service Manual • 21...
  • Page 22 5. A list of available devices will appear. Once the device is 7. Once pairing is complete, if you are using the Pentair Pro found, select that device from the list. App, set up is complete. (Your device) If you are using the Pentair Home app, please proceed to the screens to set up the WiFi connections as referenced in the 6.

  • Page 23: Master Settings Reference Chart

    Select a value in seconds that the remote switch must be closed in order to trigger the regeneration. NOTE: Some items may not be shown depending on control configuration. The control will discard any changes and exit Master Settings if any button is not pressed for five minutes. FLECK 5800/5810/5812 XTRI Service Manual • 23...

  • Page 24: 5800/5810/5812 Control Valve -Part Numbers

    1.9" OD Distributor Pilot NOTE: Above part numbers DO NOT include the following parts. Bezel Distributor Pilot (except on 4" base models) Bypass Assembly Connector Assembly Flow Washer DLFC See 5810/5812 accessories page for options. 24 • FLECK 5800/5810/5812 XTR I Service Manual...

  • Page 25: Powerhead Assembly

    61994 ....Cover Assy, Environmental, 5810/12, Gray 7....1 ..44161 ....Transformer, 12V UL 8....1 ..44162 ....Transformer, Intl, 12V UL 9....1 ..43715 ....Cover, Lower, Black, 5800 10 ....1 ..62125 ....Kit, IOT Module, 5800 XTRI FLECK 5800/5810/5812 XTR I Service Manual • 25...

  • Page 26: 5800 Control Valve Assembly

    If seal/spacer stack is stuck in valve bore during disassembly, ..60706-8.0 ....DLFC, QC x 3/4"F, 8.0 GPM CAUTION rotate stack prior to removal... 60706-9.0 ....DLFC, QC x 3/4"F, 9.0 GPM 26 • FLECK 5800/5810/5812 XTR I Service Manual...

  • Page 27: 5810 Control Valve Assembly

    NOTE: Install injector in hole "DF" and plug in hole "UF" for downflow units. In upflow units the injector plug and injector assembly are installed in reverse holes. In filter units, both injector holes are plugged with 61959. See illustration below. FLECK 5800/5810/5812 XTRI Service Manual • 27...

  • Page 28: 5812 Control Valve Assembly

    * Includes items 24 and 25. Each valve body is installed with adapters for a 4" tank base and packaged with distributor adapter kits for 1.5" distributors (items 24 and 25). **See "5812 Valve Accessories" 28 • FLECK 5800/5810/5812 XTRI Service Manual...

  • Page 29: 5800/5810/5812 Control Valve Accessories

    16737 ......Washer, Flow, 25.0 GPM (5810, 5812) 43736 ......Washer, Flow, 30.0 GPM (5812 Only) 43737 ......Washer, Flow, 35.0 GPM (5812 Only) 43738 ......Washer, Flow, 40.0 GPM (5812 Only) COLLECTORS 43739 ......Washer, Flow, 45.0 GPM (5812 Only) YOKES DLFC FLECK 5800/5810/5812 XTRI Service Manual • 29...

  • Page 30: 5800/5810/5812 Control Valve Assemblies

    19121-01 ....Meter Cable Assy, SE, Paddle (5800 only) 13918-01 ....BLFC Module Plug Assy, with o-rings (5800 only) 19791-01 ....Meter Cable Assy, Turbine/SXT 18276-01 ....Injector Assy, Plug, with o-rings (5800 only) 30 • FLECK 5800/5810/5812 XTRI Service Manual...

  • Page 31: 5800 Turbine Meter Assembly

    10 ....4 ..13314 ....Screw, Slot Ind Hex, 8-18 x 0.60 11 ....4 ..13305 ....O-ring, -119 12 ....1 ..14613 ....Flow Straightener 13 ....1 ..60086-50 ....Meter Assy, 3/4" Dual Port, Slip FLECK 5800/5810/5812 XTR I Service Manual • 31...

  • Page 32: 5800 Bypass Valve Assembly (Metal)

    Black Grip Lever, SS Not Shown: ..60041SS .....Bypass Valve, 5600, 1" NPT Black Grip Lever, Stainless Steel 2 ..19228-01 ....Adapter Assy, Coupling, w/O-rings Not Shown: 2 ..19228-01 ....Adapter Assy, Coupling, w/O-rings 32 • FLECK 5800/5810/5812 XTR I Service Manual...

  • Page 33: Safety Brine Valve

    ..60002-34 ....Air Check, #500, 34" Long ..60002-36 ....Air Check, #500, 36" Long ..60002-48 ....Air Check, #500, 48" Long ..60002-26.25 ..Air Check, #500, 26.25" Long ..60002-33.25 ..Air Check, #500, 33.25" Long FLECK 5800/5810/5812 XTR I Service Manual • 33...

  • Page 34: Water Conditioner Flow Diagrams

    WATER CONDITIONER FLOW DIAGRAMS 5800 Upflow 1. Service Position (Treatment) 4. Rapid Rinse Position (Rinse) 2. Brine/Slow Rinse Position (Draw) 5. Brine Tank Refill Position (Refill) 3. Backwash Position 34 • FLECK 5800/5810/5812 XTR I Service Manual...
  • Page 35 WATER CONDITIONER FLOW DIAGRAMS 5800 Downflow 1. Service Position (Treatment) 4. Rapid Rinse Position (Rinse) 2. Backwash Position 5. Brine Tank Refill Position (Refill) 3. Brine/Slow Rinse Position (Draw) FLECK 5800/5810/5812 XTR I Service Manual • 35...
  • Page 36 WATER CONDITIONER FLOW DIAGRAMS 5810 Upflow 36 • FLECK 5800/5810/5812 XTRI Service Manual...
  • Page 37 WATER CONDITIONER FLOW DIAGRAMS 5810 Downflow FLECK 5800/5810/5812 XTRI Service Manual • 37...
  • Page 38 WATER CONDITIONER FLOW DIAGRAMS 3. BACKWASH POSITION 5812 Upflow 1. SERVICE POSITION 2. BRINE/SLOW RINSE POSITION BRINE LINE INLET 5. BRINE TANK REFILL POSITION BRINE LINE INLET BRINE TANK RESIN TANK 38 • FLECK 5800/5810/5812 XTRI Service Manual...
  • Page 39 DRAIN BRINE CAM BRINE VALVE BRINE LINE INLET AIR CHECK 5. BRINE TANK REFILL POSITION DRAIN BRINE TANK RESIN TANK BRINE CAM BRINE VALVE BRINE LINE INLET AIR CHECK BRINE TANK RESIN TANK FLECK 5800/5810/5812 XTRI Service Manual • 39...

  • Page 40: 5800 Dimensional Drawings

    5800 DIMENSIONAL DRAWINGS Measurements inches 12.7 53.8 111.3 2.12 4.38 91.4 3.60 182.9 7.20 26.7 DISTRIBUTOR TUBE OD 1.05 BR61500-5800LNE Rev A 40 • FLECK 5800/5810/5812 XTR I Service Manual...

  • Page 41: 5810 Dimensional Drawings

    5810 DIMENSIONAL DRAWINGS 71.50 2.815 287.4 11.32 5.75 47.8 1.88 29.6 1.17 140.1 120.3 5.52 4.74 122.4 4.82 91.4 3.60 182.9 7.20 61500-5810LNE REV A FLECK 5800/5810/5812 XTR I Service Manual • 41...

  • Page 42: 5812 Dimensional Drawings

    140.08 120.3 3.60 5.515 4.74 182.9 7.20 5812 4" BASE 71.50 2.815 12.0 170.31 6.71 140.1 5.52 65.5 2.58 36.8 1.45 91.4 3.60 140.1 120.3 5.51 4.74 182.9 7.20 61500-5812LNE REV A 42 • FLECK 5800/5810/5812 XTR I Service Manual...

  • Page 43: Wiring Diagram

    Chlorine Generator can only be used with +12VDC power supply (international version only). +12VDC power supply with 5800, 5810, 5812 valves only. COMM PORT 12VDC 12VDC 44452U Rev C 44452U REV C FLECK 5800/5810/5812 XTRI Service Manual • 43...

  • Page 44: Injector Flow Data

    INJECTOR FLOW DATA TR18755 REV B 44 • FLECK 5800/5810/5812 XTRI Service Manual...

  • Page 45: 5800 Performance Data

    Contact your local dealer for parts and service. See your owner’ s manual for warranty information. Pentair Residential Filtration, LLC 13845 Bishops Drive Suite 200 Rev. F 7/16/19 Brookfield, Wisconsin 53005 PHONE: (262)-238-4400 FLECK 5800/5810/5812 XTRI Service Manual • 45...

  • Page 46: 5810 Performance Data

    Contact your local dealer for parts and service. See your owner’ s manual for warranty information. Pentair Residential Filtration, LLC 13845 Bishops Drive Suite 200 Brookfield, Wisconsin 53005 PHONE: (262)-238-4400 Rev. B 7/09/19 46 • FLECK 5800/5810/5812 XTRI Service Manual...

  • Page 47: 5812 Performance Data

    Contact your local dealer for parts and service. See your owner’ s manual for warranty information. and CSA B483.1 Pentair Residential Filtration, LLC 13845 Bishops Drive Suite 200 Brookfield, Wisconsin 53005 Rev. B 7/09/19 PHONE: (262)-238-4400 FLECK 5800/5810/5812 XTRI Service Manual • 47...
  • Page 48 © 2019 Pentair Residential Filtration, LLC. All rights reserved. §For a detailed list of where Pentair trademarks are registered, please visit PENTAIR.COM/brands. Pentair trademarks and logos are owned by Pentair plc or its affiliates. Third party registered and unregistered trademarks and logos are the property of their respective owners.

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