Windsor Saber Cutter 10052400 Operating Instructions Manual

Windsor Saber Cutter 10052400 Operating Instructions Manual

Windsor walk behind scrubber operating instructions
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WALK BEHIND SCRUBBER
MODELS:
SCX326
10052400
AR
86039100 02/20/09
PRV NO. 98966
Read these instructions before using the machine
Lea las instrucciones antes de utilizar la máquina
Operating Instructions (ENG)
Instrucciones de funcionamiento (SPA)
IPX4

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Summary of Contents for Windsor Saber Cutter 10052400

  • Page 1 WALK BEHIND SCRUBBER MODELS: SCX326 10052400 86039100 02/20/09 PRV NO. 98966 Instrucciones de funcionamiento (SPA) Read these instructions before using the machine Lea las instrucciones antes de utilizar la máquina Operating Instructions (ENG) IPX4...
  • Page 2: Machine Data Log/Overview

    Copyright 2002 Windsor Industries, Printed in USA Name: __________________________________________________________________________________________________ Address: _______________________________________________________________________________________________ For the name and address of your dealer contact: Windsor Industries Phone Number: _________________________________________________________________________________________ The Saber Cutter is a battery powered, self-propelled, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes or pads, and then vacuums the soiled water back into the recovery tank.
  • Page 3: Table Of Contents

    Machine Data Log/Overview...2 Table of Contents...3 HOW TO USE THIS MANUAL How to use this Manual...1-1 SAFETY Important Safety Instructions ...2-1 Hazard Intensity Level..2-2 Safety Label Location..2-3 OPERATIONS Technical Specifications..3-1 How the Machine Works..3-3 Components...3-4 Controls...3-5 Machine Operation...3-9 Pre-Run Machine Inspection...3-9 Starting Machine.
  • Page 4: How To Use This Manual

    The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial number are important.
  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. WARNING: To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual.
  • Page 6: Hazard Intensity Level

    WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts. WARNING Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep top cover in raised position when charging.
  • Page 7: Safety Label Location

    NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. BATTERY CAUTION 86252520 PRV NO. 80885 SAFETY DECAL 86252530 PRV NO. 81494 SEE MANUAL CUTTER 36V 86039100 05/01/07 SAFETY LABEL LOCATION CIRCUIT BREAKER DECAL 86243610...
  • Page 8: Technical Specifications

    TECHNICAL SPECIFICATIONS ITEM Nominal power Rated Voltage Rated Amperage Batteries Scrub Brush Motors Vacuum Motor Propelling Motor Mass (GVW) Weight empty without batteries Solution Control Solution tank capacity Recovery tank capacity Scrub brush diameter 32 in. (81 cm) scrub head Scrub brush pressure Scrub brush speed Tires...
  • Page 9 ITEM Height Length with 32 in. (81 cm) scrub head Width without squeegee and scrub head Width of squeegee for 32 in. (81 cm) scrub head Width of scrub path for 32 in. (81 cm) scrub head LENGTH SPECIAL NOTES: The sound pressure level at the operator’s ear was measured to be 75 dBA.
  • Page 10: How The Machine Works

    HOW THE MACHINE WORKS The Saber Cutter is a battery powered, self- propelled, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes, and then vacuums the soiled water back into the recovery tank.
  • Page 11: Components

    1. Control Panel 2. Front Cover 3. Recovery Tank 4. Recovery Tank Drain Hose 5. Scrub Head Shrouds 6. Solution Tank 7. Solution Tank Cover 8. Solution Tank Drain Hose 9. Solution Strainer 10. Squeegee 11. Aqua-Mizer 12. Top Cover 13.
  • Page 12: Controls

    CONTROLS CUTTER 36V 86039100 05/01/07...
  • Page 13 1. Key Switch 2. Emergency Shut Off Switch (Optional) 3. Speed Control Knob 4. Propel Control Lever 5. Reverse Button 6. Brush Switch 7. Actuator Switch 8. Solution Control Knob 1. KEY SWITCH Controls the power for machine functions. To turn machine on, rotate key clockwise. To turn machine off, rotate key counterclockwise.
  • Page 14 CONTROLS 7. ACTUATOR SWITCH Adjusts the amount of brush pressure to the floor by raising or lowering the scrub deck. To increase brush pressure, press the bottom of the switch. To decrease brush pressure or rise the scrub deck, press the top of the switch. 8.
  • Page 15 13. BATTERY CHARGE LEVEL INDICATOR Indicates the charge level of the batteries. The meter display is divided into 10 vertical bars. Bar illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should be recharged. Further operation of the machine could damage the machine or the batteries.
  • Page 16: Machine Operation

    MACHINE OPERATION PRE-RUN MACHINE INSPECTION Do a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps. NOTE: See maintenance section for pre-run machine inspection checklist items.
  • Page 17: Scrubbing

    NORMAL SCRUBBING Plan the scrubbing pattern in advance. The longest track is around the perimeter of the area to be cleaned. For efficient operation, the runs should be the longest possible without turning, stopping, or raising and lowering scrub deck/squeegee. NOTE: In order to achieve the best possible results, the area which is to be cleaned should be swept before scrubbing.
  • Page 18: Emptying & Cleaning Tanks

    MACHINE OPERATION DOUBLE SCRUB For floors which are heavily soiled or have thick accumulations of floor finish may not clean sufficiently with one pass. In these cases it will be necessary to double scrub. To double scrub, make the first pass over the surface being cleaned with the squeegee up, vacuum off, the solution on, Aqua-Mizer removed and brushes down.
  • Page 19: Maintenance

    SERVICE SCHEDULE MAINTENANCE Check batteries after charging; add water if necessary Check pad wear to prevent buildup of chemicals Check linkages and connectors for wear and damage Check hoses for wear, blockages, or damage Clean squeegee; check for adjustment; inspect for wear Check handles, switches, knobs, domes, and gaskets for damage Clean out recovery tank...
  • Page 20 MAINTENANCE 1. Batteries 2. Squeegee 3. Aqua Mizer 4. Scrub Brushes 5. Recovery Tank Float Shut-Off 6. Solution Strainer 7. Brush Motor 8. Traction Motor 9. Circuit Breakers 10. Brush Shroud & Brush Skirts 11. Vacuum Motor 12. Actuator Scrub Deck CUTTER 36V 86039100 05/01/07...
  • Page 21: Batteries

    1. BATTERIES The batteries provide the power to operate the machine. The batteries require regular maintenance to keep them operating at peak efficiency. The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times.
  • Page 22: Checking Battery Specific Gravity

    MAINTENANCE CHECKING BATTERY SPECIFIC GRAVITY Use a hydrometer to check the battery specific gravity. Battery Check CHECKING GRAVITY A. Hydrometer B. Battery NOTE: Do not take readings immediately after adding distilled water, if the water and acid are not thoroughly mixed, the reading may not be accurate. Check the hydrometer readings against this chart.
  • Page 23: Changing Batteries

    5. Replace the battery caps, and leave them in place while charging. 6. Unplug the battery connector from the machine. FOR SAFETY: When charging, connect the charger to the batteries before connecting the charger to the AC wall outlet. Never connect the charger to the AC wall outlet first.
  • Page 24: Squeegee Blades

    MAINTENANCE 2. SQUEEGEE BLADES The front squeegee blade allows solution to pass through channels in the blade into the squeegee assembly while maintaining vacuum to provide lift. The front blade has four wear surfaces and can be rotated for extended life. The front blade should not require regular replacement under normal use.
  • Page 25: Squeegee Blades

    TO ADJUST SQUEEGEE PITCH 1. Choose a smooth, level surface. Turn “ON” the key switch. Lower the squeegee and drive forward at least 2 feet (60cm.). 2. With the squeegee down, stop the machine. Do not allow machine to roll back. FOR SAFETY: Before leaving or servicing the machine;...
  • Page 26: Scrub Brushes

    MAINTENANCE SCRUB BRUSHES There are four different types of brushes available to cover applications from cleaning heavily soiled floors to polishing. A pad driver is also available to take advantage of the many cleaning pads on the market. Please refer to the following to assist in selecting the proper brush or pad for the work at hand.
  • Page 27: Solution Strainer

    6. SOLUTION STRAINER The solution strainer is located in front of the left front wheel. The solution strainer protects the solenoid valve from debris. If there is little or no solution flow to the ground, check the strainer for debris. Drain the solution tank and clean the solution strainer.
  • Page 28: Brush Motor Replacement

    MAINTENANCE TRACTION MOTOR WARNING Do not use a pressure washer to clean around the motors. Use tap pressure only. TRACTION MOTOR CARBON BRUSH REPLACEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key.
  • Page 29: Vacuum Motor

    5. Remove vacuum motor mounting bracket bolts. 6. Remove vacuum motor from mounting bracket. 7. Reverse steps to install. Vacuum Motor Carbon Brushes Replacement (Windsor) Carbon Brushes If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.
  • Page 30: Actuator Scrub Deck

    MAINTENANCE 12. ACTUATOR SCRUB DECK REMOVAL/REPLACEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and set parking brake (If option is installed). 1. Remove front cover. 2. Remove the two nuts below the scrub deck that attach the actuator bracket.
  • Page 31: Machine Troubleshooting

    PROBLEM Poor or no water pick-up Vacuum motor does not run, or runs slowly Poor scrubbing performance Brush motors do not run, or runs slowly CUTTER 36V 86039100 05/01/07 MACHINE TROUBLESHOOTING CAUSE Squeegee out of adjustment Debris caught on squeegee Remove debris Worn squeegee blades Vacuum hose clogged Vacuum hose disconnected...
  • Page 32 MACHINE TROUBLESHOOTING PROBLEM Little or no solution flow to the floor No power to machine Little or no propel 4-14 CAUSE Solution tank empty Solution flow turned off or set too low Solution strainer plugged Solution hoses obstructed Solution solenoid valve obstructed or stuck Vent hole in solution tank lid obstructed...
  • Page 33 THIS PAGE LEFT BLANK INTENTIONALLY 4-15 CUTTER 36V 86039100 05/01/07...

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