Windsor CS20 Operator Instructions Manual
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Windsor CS20 Operator Instructions Manual

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See also: Operator's Instruction Manual
86359770-N
03/18/13
Operating instructions (ENG)
Read these instructions before using the machine.
MODELS:
CS20
10061250
CSC20
10061330
CSX20
10061370
CSXC20
10061380
CS22SP
10061300
CSC22SP
10061340
From Serial Number (1*)
See Serial number page or
call manufacturer.

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Summary of Contents for Windsor CS20

  • Page 1 Operating instructions (ENG) MODELS: CS20 10061250 CSC20 10061330 CSX20 10061370 CSXC20 10061380 CS22SP 10061300 CSC22SP 10061340 From Serial Number (1*) See Serial number page or call manufacturer. Read these instructions before using the machine. 86359770-N 03/18/13...

  • Page 2: Machine Data Label

    Warranty Registration Thank you for purchasing a Windsor product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register your product go to : www.windsorind.com/WarrantyRegistration.aspx...

  • Page 3: Table Of Contents

    Troubleshooting ......54 Battery Discharge Indicator Troubleshooting ..56 86359770 - CS20 SCRUBBER...

  • Page 4: How To Use This Manual

    KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts. NOTE: The manual part number is located on the lower left corner of the front cover. 86359770 - CS20 SCRUBBER...

  • Page 5: Safety

    This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other brushes may affect its safety. Do not use on surfaces having a gradient of over 10% (6 degrees). READ AND SAVE THESE INSTRUCTIONS 86359770 - CS20 SCRUBBER...
  • Page 6 Cette machine a été conçue pour être utilisée avec des brosses spécifiées par le fabricant. L'utilisation d'autres brosses peut affecter sa sûreté. N'employez pas sur des surfaces ayant un gradient de plus de 10% (6 degrés). CONSERVER CES INSTRUCTIONS 86359770 - CS20 SCRUBBER...

  • Page 7: Hazard Intensity Level

    Disconnect batteries before working on machine. Only qualified personnel should work inside machine. Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact with the acid contained in the batteries. Never allow metal to lie across battery tops. 86359770 - CS20 SCRUBBER...
  • Page 8 Éviter les parties amovibles. Ne pas porter de vêtements amples, tels que des vestes, des chemises ou des vêtements avec manches lors de l'utilisation de la machine. Utiliser les pièces détachées Windsor homologuées. Les batteries émettent le gaz d'hydrogène. L'explosion ou le feu peut résulter. Étincelles de subsistance et flamme nue loin.

  • Page 9: Safety Label Locations

    REMARQUE : Ces dessins indiquent l'emplacement des étiquettes de sécurité sur la machine. Si, à tout moment, les étiquettes deviennent illisibles, contactez votre représentant autorisé pour un remplacement rapide. 86244300 PRV NO. 500955 WARNING LABEL CAUTION 86244310 PRV NO. 500956 CAUTION LABEL 86335010 (2X) CAUTION LABEL 86252520 PRV NO. 80885 BATTERY CAUTION 86359770 - CS20 SCRUBBER...

  • Page 10: Operations

    Vibration, hands - Cylindrical 1.5 m/s² Vibration, feet - Cylindrical 0.9 m/s² Uncertainty - Cylindrical 0.5 m/s² Sound pressure level - Cylindrical 71.5 dBA Sound pressure level - Cylindrical 84.7 dBA Uncertainty - Cylindrical 3.0 dBA 86359770 - CS20 SCRUBBER...
  • Page 11 à moins qu'ils aient été donnés la surveillance ou l'instruction au sujet de l'utilisation de l'appareil par une personne chargée de leur sûreté. Des enfants devraient être dirigés pour s'assurer qu'ils ne jouent pas avec l'appareil. 86359770 - CS20 SCRUBBER...

  • Page 12: How This Machine Works

    The brush deck “floats” with constant brush pressure. The side squeegees keep the cleaning solution within the brush deck width, allowing the main squeegee to pick the solution up. 86359770 - CS20 SCRUBBER...

  • Page 13: Components

    1. Drive Control 8. Recovery Drain Hose 2. Scrub Controls 9. Scrub Deck Skirt 3. Control Console 10. Solution Cover 4. Pedal Platform 11. Solution Drain Hose/Solution Level Indicator 5. Solution Tank 12. Squeegee 6. Recovery Tank 86359770 - CS20 SCRUBBER...

  • Page 14: Drive Controls

    Operations Drive Controls 86359770 - CS20 SCRUBBER...
  • Page 15 To travel in reverse, press the bottom of the switch. wise. To turn the machine off, rotate key counterclock- wise. When the key is turned on the battery symbol will flash once and stay on continuously. 86359770 - CS20 SCRUBBER...
  • Page 16 To change speed, rotate the dial to either slow or fast position. The slow position is to the left (counterclock- wise), fast to the right (top position). The throttle pedal will always regulate the speed between 0 and maximum. SLOW FAST 86359770 - CS20 SCRUBBER...
  • Page 17 9. HOUR METER Records the number of hours the machine has been in scrubbing operation. This information is useful in deter- mining when to service the machine. 86359770 - CS20 SCRUBBER...

  • Page 18: Scrub Controls

    This mode is used for deep cleaning. In this mode the machine will propel at a low speed. The ‘floating’ scrub deck and squeegee is in the down position. The water will flow. Water will automatically shut off in neutral and restarts when scrubbing is resumed. The vacuum will draw the water into the recovery tank. 86359770 - CS20 SCRUBBER...
  • Page 19 In this mode the machine will propel at a slow speed. The scrub deck will lower. The solution will flow. The brush and water will shut off when the machine is in neutral. They will resume when propelling is resumed. 86359770 - CS20 SCRUBBER...

  • Page 20: Scrub Controls-Squeegee

    Operations Scrub Controls-Squeegee DISK 1. Squeegee Latch 2. Squeegee Hose and Tube 3. Squeegee Wheels (3) 4. Double Scrub Support Cable 5. Double Scrub Cable Hook 86359770 - CS20 SCRUBBER...
  • Page 21 5. Double Scrub Cable Hook The double scrub cable hook is the connection point for the double scrub support cable. Since the squeegee is raised and lowered by the scrub deck, the double scrub position is set manually. CYLINDRICAL 86359770 - CS20 SCRUBBER...

  • Page 22: Pre-Run Machine Inspection

    10 gallons (38 liters). The water must ter than 140° F (60°C) to prevent damage to the not be hotter than 140° F (60°C) to prevent dam- tank. age to the tank. 86359770 - CS20 SCRUBBER...

  • Page 23: Normal Scrubbing

    NOTE: Shut machine off immediately if water or foam is expelled from the machine. Solution flow is automatically shut off when brush motor stops. When brush motor is activated, flow automatically resumes. 86359770 - CS20 SCRUBBER...

  • Page 24: To Stop Scrubbing

    To collect the solution and complete the Double Scrub operation, release both squeegee cable and turn the function knob to one of the normal scrubbing modes. DOUBLE SCRUB CABLE DOUBLE SCRUB HOOK Disk Machine 86359770 - CS20 SCRUBBER...

  • Page 25: Emptying And Cleaning Tanks

    5. Replace the drain cap and secure drain hose. 6. If machine is to be stored, tilt the recovery tank back and prop the console up, partially opening each. RECOVERY DRAIN HOSE SOLUTION DRAIN HOSE STORAGE POSITION 86359770 - CS20 SCRUBBER...

  • Page 26: Maintenance

    Check battery connections are tight. Clean battery cases and battery compartment. Check parking brake. Clean pivot points on squeegee and scrub deck. Check all motors for carbon brush wear. Check motor commutators. Check steering chain tension. Check drive chain tension. 86359770 - CS20 SCRUBBER...

  • Page 27: Batteries

    Maintenance Batteries 1. Cover Retainer Latch 2. Rear Cover 3. Battery Connector-Machine 4. Batteries 5. Battery Tray 86359770 - CS20 SCRUBBER...
  • Page 28 L’entretien n’est pas nécessaire pour toutes les batteries. Les batteries AGM ne nécessitent pas d’entretien. N'essayez pas d'enlever les bouchons scellés des batteries AGM. La garantie est annulée si les bouchons sont retirés des batteries AGM. 86359770 - CS20 SCRUBBER...

  • Page 29: Battery Maintenance

    Wear eye protection and protective clothing when working with batteries. Portez des lunettes de protection et des vêtements de protection lorsque vous travaillez avec des batteries. Charge batteries in a well ventilated area. Chargez les batteries dans un endroit bien ventilé. 86359770 - CS20 SCRUBBER...

  • Page 30: Checking Battery Specific Gravity

    80°F (27°C): Add (+) to the specific gravity reading 0.004 (4 points), for each 10°F (6°C) above 80° (27°C). Subtract (-) from the specific reading 0.004 (4 points), for each 10°F (6°C) below 80°F (27°C). 86359770 - CS20 SCRUBBER...

  • Page 31: Charging Batteries

    Charge batteries in a well ventilated area. Chargez les batteries dans un endroit bien ventilé. 86359770 - CS20 SCRUBBER...

  • Page 32: Changing Batteries

    4. Disconnect battery pack from machine. 5. Use the proper size open end wrench to discon- nect main ground wire first and secure cable terminal away from batteries. REAR OF MACHINE 86359770 - CS20 SCRUBBER...

  • Page 33: Battery Charger Programming

    3. Connect AC cord to outlet. All LED’s should be on. NOTE: If Red and green LED’s do not flash, repeat steps 1 and 2. 4. Wait 5 seconds, disconnect wires and unplug charger. 5. Programming is complete. 86359770 - CS20 SCRUBBER...

  • Page 34: To Remove Squeegee Assembly

    5. Lower the retainer with blades back in position in Change the front blade if it is torn or has an uneven the squeegee assembly and install the knobs. edge. Change the rear blade if it is less than half the original thickness. 86359770 - CS20 SCRUBBER...

  • Page 35: To Remove Squeegee Assembly

    2. Disconnect vacuum hose from squeegee and Deck Adjustment Bracket squeeze the squeegee retaining latch. 1/8" Squeegee Mount 3. Pull squeegee assembly from the squeegee arm. Bracket 4. Inspect or repair as necessary and reinstall. Squeegee Assembly Floor 86359770 - CS20 SCRUBBER...

  • Page 36: Scrub Deck-Disk

    Maintenance DISK CYLINDRICAL Scrub Deck-Disk Scrub Deck-Cylindrical 1. Scrub Deck Side 1. Scrub Deck Side Squeegee 2. Scrub Brush Motor 2. Scrub Brush Motor 3. Scrub Deck Lift Actuator 3. Scrub Deck Lift Actuator 86359770 - CS20 SCRUBBER...

  • Page 37: Scrub Brush-Disk

    The scrub brushes should be checked before each days work for wire, string, wear and damage. Scrub Brush-Cylindrical There are different types of brushes available to cover applications from cleaning heavily soiled floors to polishing. White (Soft) Orange (Hi/Lo) Red (Medium) Green (Hard) 86359770 - CS20 SCRUBBER...

  • Page 38: Replacing Or Installing Scrub Brushes (Disk)

    Lift deck shroud up and slide brush/pad assembly out. 6. Check that release lever/plate is completely closed and pad/brush is securely attached. NOTE: Damage to driver or brush could occur if not securely attached. 86359770 - CS20 SCRUBBER...

  • Page 39: Replacing Or Installing Scrub Brushes (Cylindrical)

    2. From right side of machine, lift squeegee latch and swing side squeegee outward to access brushes. Squeegee Latch 5. Close side squeegee and latch securely. 3. Press brush release. Brushes will drop downward. Remove old brushes. 86359770 - CS20 SCRUBBER...

  • Page 40: To Replace Scrub Brush Motor - Disk

    6. Slide deck out from under machine on right side, orientation is determined from operators view. 7. Remove brush/pad. 8. Remove driver. 9. Remove three (3) screws securing brush motor to deck. 10. Remove brush motor. 11. Reverse steps to install. 86359770 - CS20 SCRUBBER...
  • Page 41 9. Slide deck out from under machine on right side, orientation is determined from operators view. 10. Remove metal cover over motor by removing 10 screws mounting to deck. 11. Remove screws mounting motor to drive housing and remove motor. 12. Reverse steps to install. 86359770 - CS20 SCRUBBER...

  • Page 42: Scrub Deck Actuator Removal / Replacement

    5. Disconnect actuator from wiring harness. 6. From the underside of the machine, remove lower lifting pin from actuator. 7. Remove clevis pin from actuator upper bracket. 8. Lift actuator upward and free from machine. 9. Reverse steps to install. 86359770 - CS20 SCRUBBER...

  • Page 43: Circuit Protection

    1.5 Amp protects the brush deck lift actuator, horn & controller. 18 Amp protects the vacuum motor. 12 Amp protects the brush motor - Disk. 25 Amp protects the brush motor - Cylindrical. 86359770 - CS20 SCRUBBER...

  • Page 44: Solution

    Maintenance Solution CYLINDRICAL 1. Solution Strainer-Coarse 2. Shut-off Valve 3. Solenoid Valve 86359770 - CS20 SCRUBBER...
  • Page 45 Shut off manual water supply valve on right side of machine. Disconnect the two (2) spade connections. The solenoid valve snaps into place, rock the solenoid valve back and forth while lifting to free it. Remove valve from supply hose. 86359770 - CS20 SCRUBBER...

  • Page 46: Tank Assembly Removal

    To disconnect, lift the plugs off of their mounting plate, locate and depress the lock tab and pull the connectors apart. Replace the lower half of the connectors on to the support plate after the tank assembly has been removed. 86359770 - CS20 SCRUBBER...

  • Page 47: Drive Unit Removal

    6. Locate and remove two mounting nuts and remove the drive unit from below. 7. To reinstall, reverse the process. 8. Note the small tab at the front of the drive unit frame should line-up with the notch in the mating plate. 86359770 - CS20 SCRUBBER...

  • Page 48: Vacuum & Float Shutoff

    Maintenance Vacuum & Float Shutoff 1. Recovery Tank Float Shut-off 2. Vacuum Motor 86359770 - CS20 SCRUBBER...

  • Page 49: Vacuum Motor Carbon Brush Replacement

    Spring inside brush housing will damage motor if brushes are allowed to wear away completely. [9.5mm] Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less tan 3/8" (9.5mm) long. 86359770 - CS20 SCRUBBER...

  • Page 50: Drive Motor

    8. Replace the gasket and cover, set the drive wheel straight ahead, set the steering wheel straight ahead, and gently align the steering shaft coupling and slide onto the lower shaft. 9. Slowly close the cover and make sure the shaft slides without binding. 86359770 - CS20 SCRUBBER...

  • Page 51: Inclines

    Une surchauffe peut se produire si vous n'attendez pas les 5 minutes complètes. Drive gear disengaged Machine can be pushed or towed (slowly). When disengaged the machine rolls easily. Disengage on a level surface. Rotate lever firmly in direction of arrow. 86359770 - CS20 SCRUBBER...

  • Page 52: Machine Tie-Downs

    Use all four corners of the machine with the tie-downs running out opposite directions. Tie-downs must be attached to the transporting vehicle securely. Recommended Tie-Down Points CONNECT FRAME VIEW FROM BOTTOM 86359770 - CS20 SCRUBBER...

  • Page 53: Machine Tie-Downs (Deluxe)

    Use all four corners of the machine with the tie-downs running out opposite directions. Tie-downs must be attached to the trans- porting vehicle securely. Recommended Tie-Down Points CONNECT FRAME VIEW FROM BOTTOM CONNECT BUMPER 86359770 - CS20 SCRUBBER...

  • Page 54: Troubleshooting

    Empty recovery tank Empty recovery tank. Use less or different Foam filling recovery tank detergent. Use defoamer Battery indicator light Battery needs charged Charge Battery flashing Controller is indicating a fault code See fault code table 86359770 - CS20 SCRUBBER...
  • Page 55 Check wires, connections and motor Replace brushes, check commutator Worn brush motor brushes Release squeegee from double scrub Squeegee won’t go down Squeegee in double scrub mode mode Deck won’t go down Actuator circuit breaker tripped Reset actuator circuit breaker 86359770 - CS20 SCRUBBER...

  • Page 56: Battery Discharge Indicator Troubleshooting

    An excessive voltage has been applied to the controller. Check the battery connections. This is usually caused by a poor battery connection. Blinks once every 5 seconds Sleep mode, cycle key switch 86359770 - CS20 SCRUBBER...

This manual is also suitable for:

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