Page 1 ENGINEERING TOMORROW Design Guide ® HVAC Drive FC 102 355–1400 kW vlt-drives.danfoss.com...
Page 3: Table Of Contents
6 Options and Accessories Overview 6.1 Fieldbus Devices 6.2 Functional Extensions 6.3 Motion Control and Relay Cards 6.4 Brake Resistors 6.5 Sine-wave Filters 6.6 dU/dt Filters 6.7 Common-mode Filters 6.8 Harmonic Filters 6.9 Enclosure Built-in Options MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 4 9.4 Mounting Configurations 9.5 Cooling 9.6 Derating 10 Electrical Installation Considerations 10.1 Safety Instructions 10.2 Wiring Schematic 10.3 Connections 10.4 Control Wiring and Terminals 10.5 Fuses and Circuit Breakers 10.6 Disconnects and Contactors Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 5 13.3 Ordering Numbers for Filters and Brake Resistors 13.4 Spare Parts 14 Appendix 14.1 Abbreviations and Symbols 14.2 Definitions 14.3 RS485 Installation and Set-up 14.4 RS485: FC Protocol Overview 14.5 RS485: FC Protocol Telegram Structure MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 6 14.6 RS485: FC Protocol Parameter Examples 14.7 RS485: Modbus RTU Overview 14.8 RS485: Modbus RTU Telegram Structure 14.9 RS485: Modbus RTU Message Function Codes 14.10 RS485: Modbus RTU Parameters 14.11 RS485: FC Control Profile Index Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 7: Introduction
® The VLT Safe Torque Off Operating Guide Footnote. describes how to use Danfoss drives in functional Parameter name, parameter group safety applications. This manual is supplied with name, parameter option. the drive when the Safe Torque Off option is •...
Page 8: Safety
LEAKAGE CURRENT HAZARD Leakage currents exceed 3.5 mA. Failure to ground the drive properly can result in death or serious injury. • Ensure the correct grounding of the equipment by a certified electrical installer. Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 9 • Check which relay options are installed, if any. ® The only allowed relay option is VLT Extended Relay Card MCB 113. 1, 2 Relay plugs Illustration 2.1 Location of Relay Plugs MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 10: Approvals And Certifications
3 Approvals and Certifications EMC Directive This section provides a brief description of the various approvals and certifications that are found on Danfoss The purpose of the EMC (electromagnetic compatibility) drives. Not all approvals are found on all drives. Directive is to reduce electromagnetic interference and enhance immunity of electrical equipment and instal- 3.1 Regulatory/Compliance Approvals...
Page 11 In case of re-export, it is the responsibility of the exporter the packaging label. All products used within the EAC area, to ensure compliance with the relevant export control must be bought at Danfoss inside the EAC area. regulations. 3.1.1.6 UKrSEPRO...
Page 12: Enclosure Protection Ratings
The drives meet the requirements of both. NEMA and UL Chassis IP00 Protected chassis IP20 Type 1 IP21 Type 12 IP54 Table 3.2 NEMA and IP Number Cross-reference Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 13 Protected from water at 60° angle – Protected from splashing water – Protected from water jets – Protected from strong water jets – Protected from temporary immersion – Protected from permanent immersion Table 3.3 IP Number Breakdown MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 14: Product Overview
Unique back-channel cooling design reduces the need for more cooling equipment, resulting in lower installation and recurring costs. • Lower power consumption for control room cooling equipment. • Reduced ownership costs. • Consistent user interface across the entire range of Danfoss drives. • Application-oriented start-up wizards. • Multi-language user interface. ® Benefits of VLT 12-pulse drives ®...
Page 15: Overview Of Enclosures, 380-480
1) All power ratings are taken at normal overload. Output is measured at 400 V (kW) and 460 V (hp). 2) S = standard, O = optional, and a dash indicates that the option is unavailable. MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 16 1) All power ratings are taken at normal overload. Output is measured at 400 V (kW) and 460 V (hp). 2) S = standard, O = optional, and a dash indicates that the option is unavailable. Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 17 1) All power ratings are taken at normal overload. Output is measured at 400 V (kW) and 460 V (hp). 2) S = standard, O = optional, and a dash indicates that the option is unavailable. MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 18: Overview Of Enclosures, 525-690
1) All power ratings are taken at normal overload. Output is measured at 690 V (kW) and 575 V (hp). 2) S = standard, O = optional, and a dash indicates that the option is unavailable. Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 19 1) All power ratings are taken at normal overload. Output is measured at 690 V (kW) and 575 V (hp). 2) S = standard, O = optional, and a dash indicates that the option is unavailable. MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 20 1) All power ratings are taken at normal overload. Output is measured at 690 V (kW) and 575 V (hp). 2) S = standard, O = optional, and a dash indicates that the option is unavailable. Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 21: Kit Availability
13.2 Ordering Numbers for Options/Kits. 2) The graphical LCP comes standard with enclosures E1–E2, F1–F4, and F8–F13. If more than 1 graphical LCP is required, the kit is available for purchase. MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 22: Product Features
The default setting is down time is too short for the energy to be 1000 ms, but it can be adjusted for faster detection. dissipated as a loss throughout the drive system. Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 23 As a response to a critical level, the drive adjusts the Danfoss does not recommend using this feature for 525– switching frequency. For high internal temperatures and 690 V drives connected to an IT mains network.
Page 24: Custom Application Features
EMC product standard for drives IEC performance. 61800-3 and the European standard EN 55011. Motor cables must be shielded and properly terminated to comply with the emission levels in EN 55011. For more Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 25 The A special version of the ETR is also available for EX-e minimum switching frequency of the motors in ATEX areas. This function makes it possible to MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 26 Illustration 5.2 Motor Nameplate showing Drive Requirements 5.2.7 Full Torque at Reduced Speed When matching drive and motor, Danfoss specifies the The drive follows a variable V/Hz curve to provide full following extra requirements to ensure adequate motor motor torque even at reduced speeds. Full output torque...
Page 27 13-52.0 State 2 13-51.1 Stop 13-52.1 event P13-02 Stop event P13-02 State 4 13-51.3 13-52.3 State 3 13-51.2 13-52.2 Stop event P13-02 Illustration 5.4 Order of Execution when 4 Events/Actions are Programmed MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 28: Specific Vlt® Hvac Drive Features
• Understanding the generic and safety guidelines provided in the Safe Torque Off Operating Guide. • Having a good knowledge of the generic and safety standards for the specific application. Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 29 20%. The flow is directly proportional to the RPM. Comparison of energy savings The consumption of electricity, however, is reduced by The Danfoss drive solution offers major savings compared 50%. with traditional energy saving solutions. The drive regulates fan speed according to thermal load on the...
Page 30 50589 29.0 38106 1752 35.0 61320 18.5 32412 1752 31.5 55188 11.5 20148 1752 28.0 49056 11388 1752 23.0 40296 6132 Σ 8760 – 275064 – 26801 Table 5.2 Energy Savings Calculation Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 31 In more traditional systems, a star/delta starter or soft starter is widely used. Such motor starters are not required if a drive is used. As illustrated in Illustration 5.13, a drive does not consume more than rated current. MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 32 0/10V control Power P.F.C signal P.F.C Factor 0/10V Correction Mains Mains Mains Direct digital control Variable air volume Sensor P Pressure Energy management system Sensor T Temperature Illustration 5.14 Traditional Fan System Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 33 Pressure control 0-10V 0/4-20mA Control Control temperature temperature 0-10V 0-10V 0/4-20mA 0/4-20mA Mains Mains Mains Direct digital control Variable air volume Building management system Illustration 5.15 Fan System Controlled by Drives MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 34 Return fan Flow Illustration 5.16 Drives Used in a Variable Air Volume System For more information, consult the Danfoss supplier for the Variable Air Volume: Improving VAV Ventilation Systems application note. 5.3.4.2 Constant Air Volume Constant air volume (CAV) systems are central ventilation systems used to supply large common zones with the minimum amounts of fresh tempered air.
Page 35 Decreasing the airflow, reduces the energy used to heat or cool the fresh air, resulting in further savings. Several features of the Danfoss HVAC dedicated drive can be used to improve the performance of a CAV system. One concern of controlling a ventilation system is poor air quality. The programmable minimum frequency can be set to maintain a minimum amount of supply air regardless of the feedback or reference signal.
Page 36 Water pump Supply Illustration 5.18 Drives Used with a Cooling Tower Fan For more information, consult the Danfoss supplier for the Cooling Tower Fan: Improving Fan Control on Cooling Towers application note. 5.3.4.4 Condenser Pumps Condenser water pumps are primarily used to circulate water through the condenser section of water-cooled chillers and their associated cooling tower.
Page 37 Water pump Supply Illustration 5.19 Drive Used with a Condenser Pump For more information, consult the Danfoss supplier for the Condenser Pumps: Improving Condenser Water Pumping Systems application note. 5.3.4.5 Primary Pumps Primary pumps in a primary/secondary pumping system can maintain a constant flow through devices that encounter operation or control difficulties when exposed to variable flow.
Page 38 Frequency converter Illustration 5.20 Drives Used with Primary Pumps in a Primary/Secondary Pump System For more information, consult the Danfoss supplier for the Primary Pumps: Improving Primary Pumping in Pri/Sec System application note. Danfoss A/S © 11/2017 All rights reserved.
Page 39 Frequency converter Illustration 5.21 Drives Used with Secondary Pumps in a Primary/Secondary Pump System For more information, consult the Danfoss supplier for the Secondary Pumps: Improving Secondary Pumping in Pri/Sec System application note. MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 41: Dynamic Braking Overview
IGBT via the power card and gatedrive card. Also, the power and control cards monitor the brake IGBT for a short circuit. The power card also monitors the brake resistor for overloads. MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 42: Load Share Overview
Terminals tie the DC-bus circuits of multiple drives together. This configuration allows a unit that is in a regenerative mode to share its excess bus voltage with another unit that is running a motor. Load sharing in this Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 43: Regen Overview
Regen terminals allow a third-party regen unit to be connected to the drive, allowing the excess energy to be returned to the power grid. Returning excess energy back to the power grid is the most efficient use of regenerated energy in applications using continuous braking. MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 44: Options And Accessories Overview
BACnet is typically used for heating, ventilation, file. cooling, and climate equipment control. • • Acyclic parameterization using PROFIBUS DP-V1, The BACnet protocol easily integrates into PROFIdrive, or Danfoss FC profile state machines. existing control equipment networks. 6.1.2 VLT ® DeviceNet MCA 104 6.1.5 VLT ®...
Page 45: Functional Extensions
Ethernet cabling. This option makes it using the additional inputs/outputs. This option also possible to control multiple high-efficiency permanent upgrades the drive with a battery back-up supply for the MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 46: Motion Control And Relay Cards
The resistor is selected based on its ohmic value, its power ® dissipation rate, and its physical size. Danfoss offers a wide 6.2.4 VLT PTC Thermistor Card MCB 112 variety of different resistors that are specially designed to Danfoss drives.
Page 47: Common-Mode Filters
Monitors the insulation resistance in ungrounded systems should not be compared with traditional harmonic trap (IT systems in IEC terminology) between the system phase filters. The Danfoss harmonic filters have been specially conductors and ground. There is an ohmic pre-warning designed to match the Danfoss drives.
Page 48 Power is fused before each motor temperature monitoring. starter and is off when the incoming power to the drive is off. Up to 2 starters are allowed. If a 30 A fuse-protected Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 49: High-Power Kits
6.10 High-power Kits High-power kits, such as back-wall cooling, space heater, mains shield, are available. See chapter 13.2 Ordering Numbers for Options/Kits for a brief description and ordering numbers for all available kits. MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 50: Specifications
If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to drives.danfoss.com/knowledge-center/energy- efficiency-directive/#/. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
Page 51 If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to drives.danfoss.com/knowledge-center/energy- efficiency-directive/#/. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
Page 52 If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to drives.danfoss.com/knowledge-center/energy- efficiency-directive/#/. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
Page 53 If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to drives.danfoss.com/knowledge-center/energy- efficiency-directive/#/. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
Page 54 If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to drives.danfoss.com/knowledge-center/energy- efficiency-directive/#/. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
Page 55 If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to drives.danfoss.com/knowledge-center/energy- efficiency-directive/#/. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
Page 56: Electrical Data, 525-690
If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to drives.danfoss.com/knowledge-center/energy- efficiency-directive/#/. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
Page 57 If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to drives.danfoss.com/knowledge-center/energy- efficiency-directive/#/. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
Page 58 If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to drives.danfoss.com/knowledge-center/energy- efficiency-directive/#/. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
Page 59 If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to drives.danfoss.com/knowledge-center/energy- efficiency-directive/#/. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
Page 60 If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to drives.danfoss.com/knowledge-center/energy- efficiency-directive/#/. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
Page 61 If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to drives.danfoss.com/knowledge-center/energy- efficiency-directive/#/. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
Page 62: Mains Supply
Maximum altitude above sea level without derating 1000 m (3281 ft) Maximum altitude above sea level with derating 3000 m (9842 ft) 1) For more information on derating, see chapter 9.6 Derating. Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 63: Cable Specifications
10 bit (+ sign) Accuracy of analog inputs Maximum error 0.5% of full scale Bandwidth 100 Hz The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 64 Resolution of frequency outputs 12 bit 1) Terminals 27 and 29 can also be programmed as inputs. The digital output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 65 System response time (terminals 18, 19, 27, 29, 32, 33) Speed control range (open loop) 1:100 of synchronous speed 30–4000 RPM: Maximum error of ±8 RPM Speed accuracy (open loop) All control characteristics are based on a 4-pole asynchronous motor. MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 66: Enclosure Weights
893 kg (1968.8 lb) 1116 kg (2460.4 lb) 1116 kg (2460.4 lb) 1037 kg (2286.4 lb) 1037 kg (2286.4 lb) 1259 kg (2775.7 lb) 1259 kg (2775.7 lb) Table 7.14 Enclosure F1–F13 Weights, kg (lb) Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 67: Airflow For Enclosures E1-E2 And
/hr (650 cfm) or 1444 m /hr (850 cfm) 1105 m /hr (650 cfm) or 1444 m /hr (850 cfm) Illustration 7.2 Airflow for Enclosure E1 Illustration 7.3 Airflow for Enclosure E2 MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 68 Front channel airflow - IP21/Type 1, 700 m /hr (412 cfm) - IP54/Type 12, 525 m /hr (309 cfm) Back-channel airflow, 985 m /hr (580 cfm) Illustration 7.4 Airflow for Enclosure F1–13 Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 69: Exterior And Terminal Dimensions
8 Exterior and Terminal Dimensions 8.1 E1 Exterior and Terminal Dimensions 8.1.1 E1 Exterior Dimensions 2000 (78.7) 600 (23.6) 494 (19.4) 538 (21.2) (22.8) (29.5) Illustration 8.1 Front, Side, and Door Clearance Dimensions for E1 MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 70 Each terminal allows up to 4 cables with cable lugs or a standard box lug. Ground is connected to a relevant termination point in the drive. 104 (4.1) 35 (1.4) 10 (0.4) 0 (0.0) Illustration 8.3 Detailed Terminal Dimensions for E1/E2 Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 71 Exterior and Terminal Dimen... Design Guide 492 (19.4) 453 (17.8) 323 (12.7) 195 (7.7) Mains terminals Regen/load share terminals Brake terminals Motor terminals Illustration 8.4 Terminal Dimensions for E1, Front View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 72 ® Exterior and Terminal Dimen... HVAC Drive FC 102 Mains terminals Brake terminals Motor terminals – – Illustration 8.5 Terminal Dimensions for E1, Side View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 73 Exterior and Terminal Dimen... Design Guide 562 (22.1) Mains terminals – – Illustration 8.6 Terminal Dimensions for E1 with Disconnect (380–480/500 V Models: P315; 525–690 V Models: P355–P560), Front View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 74 HVAC Drive FC 102 28 (1.1) 167 (6.6) 195 (7.7) Mains terminals – – Illustration 8.7 Terminal Dimensions for E1 with Disconnect (380–480/500 V Models: P315; 525–690 V Models: P355–P560), Side View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 75 Exterior and Terminal Dimen... Design Guide 455 (17.9) 416 (16.4) Mains terminals – – Illustration 8.8 Terminal Dimensions for E1 with Disconnect (380–480/500 V Models: P355–P400), Front View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 76 Exterior and Terminal Dimen... HVAC Drive FC 102 28 (1.1) 167 (6.6) 195 (7.7) Mains terminals – – Illustration 8.9 Terminal Dimensions for E1 with Disconnect (380–480/500 V Models: P355–P400), Side View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 77: E2 Exterior And Terminal Dimensions
Exterior and Terminal Dimen... Design Guide 8.2 E2 Exterior and Terminal Dimensions 8.2.1 E2 Exterior Dimensions (21.2) 1547 (60.9) 585 (23.0) 498 (19.5) Illustration 8.10 Front, Side, and Door Clearance Dimensions for E2 MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 78 Each terminal allows up to 4 cables with cable lugs or a standard box lug. Ground is connected to a relevant termination point in the drive. 104 (4.1) 35 (1.4) 10 (0.4) 0 (0.0) Illustration 8.12 Detailed Terminal Dimensions for E1/E2 Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 79 S/L2 92 T/L3 93 186 (7.3) 147 (5.8) U/T1 96 V/T2 97 W/T3 98 17 (0.7) Mains terminals Motor terminals Brake terminals Regen/load share terminals Illustration 8.13 Terminal Dimensions for E2, Front View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 80 ® Exterior and Terminal Dimen... HVAC Drive FC 102 Mains terminals Brake terminals Motor terminals – – Illustration 8.14 Terminal Dimensions for E2, Side View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 81 Exterior and Terminal Dimen... Design Guide 256 (10.1) Mains terminals – – Illustration 8.15 Terminal Dimensions for E2 with Disconnect (380–480/500 V Models: P315; 525–690 V Models: P355–P560), Front View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 82 ® Exterior and Terminal Dimen... HVAC Drive FC 102 Mains terminals – – Illustration 8.16 Terminal Dimensions for E2 with Disconnect (380–480/500 V Models: P315; 525–690 V Models: P355–P560), Side View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 83 Exterior and Terminal Dimen... Design Guide 149 (5.8) 256 (10.1) Mains terminals – – Illustration 8.17 Terminal Dimensions for E2 with Disconnect (380–480/500 V Models: P355–P400), Front View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 84 ® Exterior and Terminal Dimen... HVAC Drive FC 102 Mains terminals – – Illustration 8.18 Terminal Dimensions for E2 with Disconnect (380–480/500 V Models: P355–P400), Side View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 85: F1 Exterior And Terminal Dimensions
Exterior and Terminal Dimen... Design Guide 8.3 F1 Exterior and Terminal Dimensions 8.3.1 F1 Exterior Dimensions (23.9) 2280 2204 (89.7) (86.8) 1400 (55.2) (22.8) (30.6) Illustration 8.19 Front, Side, and Door Clearance Dimensions for F1 MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 86 460 (18.1) 216 (8.6) 200 (7.9) 535 (21.1) 282 (11.1) 258 (10.2) 533 (21.0) 36 (1.4) 36 (1.4) 596 (23.4) 1329 (52.3) Mains side Motor side Illustration 8.20 Gland Plate Dimensions for F1 Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 87 Each terminal allows up to 4 cables with cable lugs or a standard box lug. Ground is connected to a relevant termination point in the drive. CH22 Mains terminals Ground bar Illustration 8.21 Terminal Dimensions for F1–F4 Rectifier Cabinet, Front View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 88 HVAC Drive FC 102 436 (17.2) 343 (13.5) 194 (7.6) 70 (2.8) Mains terminals Load share terminals (–) Load share terminals (+) – – Illustration 8.22 Terminal Dimensions for F1–F2 Rectifier Cabinet, Side View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 89 Exterior and Terminal Dimen... Design Guide Brake terminals Ground bar Motor terminals – – Illustration 8.23 Terminal Dimensions for F1/F3 Inverter Cabinet, Front View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 90 HVAC Drive FC 102 308 (12.1) 253 (10.0) 180 (7.1) 44 (1.8) 244 (9.6) Brake terminals Ground bar Motor terminals – – Illustration 8.24 Terminal Dimensions for F1/F3 Inverter Cabinet, Side View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 91 Exterior and Terminal Dimen... Design Guide 1739 (68.5) 1694 (66.7) 1654 (65.1) DC – DC + Illustration 8.25 Terminal Dimensions for F1/F3 Regeneration Terminals, Front View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 92: F2 Exterior And Terminal Dimensions
HVAC Drive FC 102 8.4 F2 Exterior and Terminal Dimensions 8.4.1 F2 Exterior Dimensions (23.9) 2280 2204 (89.7) (86.8) 1800 (70.9) (22.8) (22.8) (24.6) Illustration 8.26 Front, Side, and Door Clearance Dimensions for F2 Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 93 460 (18.1) 216 (8.5) 200 (7.9) 535 (21.1) 282 (11.1) 258 (10.2) 533 (21.0) 36 (1.4) 36 (1.4) 594 (23.4) 1728 (68.0) Mains side Motor side Illustration 8.27 Gland Plate Dimensions for F2 MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 94 Each terminal allows up to 4 cables with cable lugs or a standard box lug. Ground is connected to a relevant termination point in the drive. CH22 Mains terminals Ground bar Illustration 8.28 Terminal Dimensions for F1–F4 Rectifier Cabinet, Front View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 95 Design Guide 436 (17.2) 343 (13.5) 194 (7.6) 70 (2.8) Mains terminals Load share terminals (–) Load share terminals (+) – – Illustration 8.29 Terminal Dimensions for F1–F2 Rectifier Cabinet, Side View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 96 ® Exterior and Terminal Dimen... HVAC Drive FC 102 Brake terminals Ground bar Motor terminals – – Illustration 8.30 Terminal Dimensions for F2/F4 Inverter Cabinet, Front View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 97 Exterior and Terminal Dimen... Design Guide 308 (12.1) 253 (10.0) 180 (7.1) Brake terminals Ground bar Motor terminals – – Illustration 8.31 Terminal Dimensions for F2/F4 Inverter Cabinet, Side View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 98 ® Exterior and Terminal Dimen... HVAC Drive FC 102 1739 (68.4) 1694 (66.7) 1654 (65.1) DC – DC + Illustration 8.32 Terminal Dimensions for F2/F4 Regeneration Terminals, Front View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 99: F3 Exterior And Terminal Dimensions
Design Guide 8.5 F3 Exterior and Terminal Dimensions 8.5.1 F3 Exterior Dimensions (23.9) 2280 2204 (89.7) (86.8) 2000 (78.8) (30.6) (22.8) (22.8) Illustration 8.33 Front, Side, and Door Clearance Dimensions for F3 MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 100 535 (21.1) 2x 281 (11.1) 259 (10.2) 533 (21.0) 36 (1.4) 597 (23.5) 36 (1.4) 1130 (44.5) 1193 (47.0) 1926 (75.8) Mains side Motor side Illustration 8.34 Gland Plate Dimensions for F3 Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 101 Each terminal allows up to 4 cables with cable lugs or a standard box lug. Ground is connected to a relevant termination point in the drive. Mains terminals Ground bar Illustration 8.35 Terminal Dimensions for F3–F4 Options Cabinet, Front View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 102 Exterior and Terminal Dimen... HVAC Drive FC 102 1031 (40.6) 939 (37.0) 135 (5.3) 44 (1.8) 244 (9.6) Mains terminals Ground bar Illustration 8.36 Terminal Dimensions for F3–F4 Options Cabinet, Side View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 103 Exterior and Terminal Dimen... Design Guide Mains terminals Ground bar Illustration 8.37 Terminal Dimensions for F3–F4 Options Cabinet with Circuit Breaker/Molded Case Switch, Front View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 104 135 (5.3) 44 (1.7) 244 (9.6) Mains terminals Ground bar Illustration 8.38 Terminal Dimensions for F3–F4 Options Cabinet with Circuit Breaker/Molded Case Switch (380–480/500 V Models: P450; 525–690 V Models: P630–P710), Side View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 105 135 (5.3) 44 (1.7) 244 (9.6) Mains terminals Ground bar Illustration 8.39 Terminal Dimensions for F3–F4 Options Cabinet with Circuit Breaker/Molded Case Switch (380–480/500 V Models: P500–P630; 525–690 V Models: P800), Side View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 106 ® Exterior and Terminal Dimen... HVAC Drive FC 102 CH22 Mains terminals Ground bar Illustration 8.40 Terminal Dimensions for F1–F4 Rectifier Cabinet, Front View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 107 Design Guide 436 (17.2) 343 (13.5) 194 (7.6) 70 (2.8) Mains terminals Load share terminals (–) Load share terminals (+) – – Illustration 8.41 Terminal Dimensions for F3–F4 Rectifier Cabinet, Side View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 108 ® Exterior and Terminal Dimen... HVAC Drive FC 102 Brake terminals Ground bar Motor terminals – – Illustration 8.42 Terminal Dimensions for F1/F3 Inverter Cabinet, Front View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 109 Exterior and Terminal Dimen... Design Guide 308 (12.1) 253 (10.0) 180 (7.1) 44 (1.8) 244 (9.6) Brake terminals Ground bar Motor terminals – – Illustration 8.43 Terminal Dimensions for F1/F3 Inverter Cabinet, Side View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 110 ® Exterior and Terminal Dimen... HVAC Drive FC 102 1739 (68.5) 1694 (66.7) 1654 (65.1) DC – DC + Illustration 8.44 Terminal Dimensions for F1/F3 Regeneration Terminals, Front View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 111: F4 Exterior And Terminal Dimensions
Design Guide 8.6 F4 Exterior and Terminal Dimensions 8.6.1 F4 Exterior Dimensions (23.9) 2280 2204 (89.7) (86.8) 2400 (94.5) (24.6) (22.8) (22.8) (22.8) Illustration 8.45 Front, Side, and Door Clearance Dimensions for F4 MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 112 535 (21.1) 2x 282 (11.1) 258 (10.2) 533 (21.0) 36 (1.4) 597 (23.5) 36 (1.4) 1130 (44.5) 1192 (46.9) 2325 (91.5) Mains side Motor side Illustration 8.46 Gland Plate Dimensions for F4 Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 113 Each terminal allows up to 4 cables with cable lugs or a standard box lug. Ground is connected to a relevant termination point in the drive. Mains terminals Ground bar Illustration 8.47 Terminal Dimensions for F3–F4 Options Cabinet, Front View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 114 Exterior and Terminal Dimen... HVAC Drive FC 102 1031 (40.6) 939 (37.0) 135 (5.3) 44 (1.8) 244 (9.6) Mains terminals Ground bar Illustration 8.48 Terminal Dimensions for F3–F4 Options Cabinet, Side View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 115 Exterior and Terminal Dimen... Design Guide Mains terminals Ground bar Illustration 8.49 Terminal Dimensions for F3–F4 Options Cabinet with Circuit Breaker/Molded Case Switch, Front View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 116 HVAC Drive FC 102 533 (21.0) 437 (17.2) 135 (5.3) 44 (1.7) 244 (9.6) Mains terminals Ground bar Illustration 8.50 Terminal Dimensions for F3–F4 Options Cabinet with Circuit Breaker/Molded Case Switch, Side View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 117 Exterior and Terminal Dimen... Design Guide CH22 Mains terminals Ground bar Illustration 8.51 Terminal Dimensions for F1–F4 Rectifier Cabinet, Front View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 118 HVAC Drive FC 102 436 (17.2) 343 (13.5) 194 (7.6) 70 (2.8) Mains terminals Load share terminals (–) Load share terminals (+) – – Illustration 8.52 Terminal Dimensions for F3–F4 Rectifier Cabinet, Side View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 119 Exterior and Terminal Dimen... Design Guide Brake terminals Ground bar Motor terminals – – Illustration 8.53 Terminal Dimensions for F2/F4 Inverter Cabinet, Front View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 120 Exterior and Terminal Dimen... HVAC Drive FC 102 308 (12.1) 253 (10.0) 180 (7.1) Brake terminals Ground bar Motor terminals – – Illustration 8.54 Terminal Dimensions for F2/F4 Inverter Cabinet, Side View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 121 Exterior and Terminal Dimen... Design Guide 1739 (68.4) 1694 (66.7) 1654 (65.1) DC – DC + Illustration 8.55 Terminal Dimensions for F2/F4 Regeneration Terminals, Front View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 122: F8 Exterior And Terminal Dimensions
HVAC Drive FC 102 8.7 F8 Exterior and Terminal Dimensions 8.7.1 F8 Exterior Dimensions 800 (31.5) (23.9) 2280 (89.8) 2204 (86.8) (30.6) Illustration 8.56 Front, Side, and Door Clearance Dimensions for F8 Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 123 Exterior and Terminal Dimen... Design Guide 70 (2.8) 593 (23.3) 200 (7.9) 535 (21.1) 258 (10.2) 36 (1.4) 36 (1.4) 733 (28.9) Mains side Motor side Illustration 8.57 Gland Plate Dimensions for F8 MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 124 V/T2 97 W/T3 98 R2/L12 91-1 S2/L22 92-1 T2/L32 93-1 R1/L11 S1/L21 T1/L31 93 Mains terminals Ground bar Motor terminals – – Illustration 8.58 Terminal Dimensions for F8–F9 Rectifier/Inverter Cabinet, Front View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 125 Exterior and Terminal Dimen... Design Guide 240 (9.4) 160 (6.3) 57 (2.2) Mains terminals Ground bar Motor terminals – – Illustration 8.59 Terminal Dimensions for F8–F9 Rectifier/Inverter Cabinet, Side View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 126: F9 Exterior And Terminal Dimensions
HVAC Drive FC 102 8.8 F9 Exterior and Terminal Dimensions 8.8.1 F9 Exterior Dimensions 1400 (55.2) 2280 (89.8) 2204 (86.8) (23.9) (22.8) (30.6) Illustration 8.60 Front, Side, and Door Clearance Dimensions for F9 Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 127 593 (23.4) 460 (18.1) 37 (1.5) 200 (7.8) 535 (21.1) 258 (10.2) 37 (1.5) 533 (21.0) 603 (23.7) 36 (1.4) 1336 (52.6) Mains side Motor side Illustration 8.61 Gland Plate Dimensions for F9 MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 128 Each terminal allows up to 4 cables with cable lugs or a standard box lug. Ground is connected to a relevant termination point in the drive. 887 (34.9) 830 (32.7) 629 (24.8) 444 (17.6) 387 (15.2) 151 (6.0) Mains terminals Ground bar Illustration 8.62 Terminal Dimensions for F9 Options Cabinet, Front View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 129 Exterior and Terminal Dimen... Design Guide 1031 (40.6) 939 (37.0) 135 (5.3) 44 (1.8) 244 (9.6) Mains terminals Ground bar Illustration 8.63 Terminal Dimensions for F9 Options Cabinet, Side View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 130 V/T2 97 W/T3 98 R2/L12 91-1 S2/L22 92-1 T2/L32 93-1 S1/L21 R1/L11 T1/L31 93 Mains terminals Ground bar Motor terminals – – Illustration 8.64 Terminal Dimensions for F8–F9 Rectifier/Inverter Cabinet, Front View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 131 Exterior and Terminal Dimen... Design Guide 240 (9.4) 160 (6.3) 57 (2.2) Mains terminals Ground bar Motor terminals – – Illustration 8.65 Terminal Dimensions for F8–F9 Rectifier/Inverter Cabinet, Side View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 132: F10 Exterior And Terminal Dimensions
HVAC Drive FC 102 8.9 F10 Exterior and Terminal Dimensions 8.9.1 F10 Exterior Dimensions 2280 (89.8) 2204 (86.8) 1600 (63.0) (23.9) (30.6) (30.6) Illustration 8.66 Front, Side, and Door Clearance Dimensions for F10 Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 133 Design Guide 70 (2.8) 593 (23.4) 200 (7.8) 535 (21.1) 258 (10.2) 37 (1.5) 36 (1.4) 733 (28.8) 800 (31.5) 1533 (60.4) Mains side Motor side Illustration 8.67 Gland Plate Dimensions for F10 MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 134 U/T1 96 V/T2 97 W/T3 98 R2/L12 91-1 S2/L22 92-1 T2/L32 93-1 R1/L11 S1/L21 T1/L31 93 Mains terminals Ground bar Illustration 8.68 Terminal Dimensions for F10–F13 Rectifier Cabinet, Front View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 135 Exterior and Terminal Dimen... Design Guide 240 (9.4) 160 (6.3) 57 (2.2) Mains terminals Ground bar Illustration 8.69 Terminal Dimensions for F10–F13 Rectifier Cabinet, Side View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 136 ® Exterior and Terminal Dimen... HVAC Drive FC 102 Brake terminals Ground bar Motor terminals – – Illustration 8.70 Terminal Dimensions for F10–F11 Inverter Cabinet, Front View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 137 Exterior and Terminal Dimen... Design Guide 308 (12.1) 253 (10.0) 180 (7.1) 44 (1.8) 244 (9.6) Brake terminals Ground bar Motor terminals – – Illustration 8.71 Terminal Dimensions for F10–F11 Inverter Cabinet, Side View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 138: F11 Exterior And Terminal Dimensions
HVAC Drive FC 102 8.10 F11 Exterior and Terminal Dimensions 8.10.1 F11 Exterior Dimensions 2280 2204 (89.7) (86.8) 2400 (94.5) (23.9) (30.6) (30.6) (30.6) Illustration 8.72 Front, Side, and Door Clearance Dimensions for F11 Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 139 70 (2.8) 200 (7.8) 535 (21.2) 258 (10.2) 37 (1.5) 733 (28.8) 36 (1.4) 800 (31.5) 1533 (60.4) 1600 (63.0) 2333 (91.8) Mains side Motor side Illustration 8.73 Gland Plate Dimensions for F11 MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 140 Each terminal allows up to 4 cables with cable lugs or a standard box lug. Ground is connected to a relevant termination point in the drive. 548 (21.6) 440 (17.3) 151 (5.9) 244 (9.6) Mains terminals Ground bar Illustration 8.74 Terminal Dimensions for F11/F13 Options Cabinet, Front View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 141 Exterior and Terminal Dimen... Design Guide 548 (21.6) 440 (17.3) 151 (5.9) 244 (9.6) Mains terminals Ground bar Illustration 8.75 Terminal Dimensions for F11/F13 Options Cabinet, Side View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 142 HVAC Drive FC 102 U/T1 96 V/T2 97 W/T3 98 R2/L12 91-1 S2/L22 92-1 T2/L32 93-1 S1/L21 R1/L11 T1/L31 93 Mains terminals Ground bar Illustration 8.76 Terminal Dimensions for F10–F13 Rectifier Cabinet, Front View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 143 Exterior and Terminal Dimen... Design Guide 240 (9.4) 160 (6.3) 57 (2.2) Mains terminals Ground bar Illustration 8.77 Terminal Dimensions for F10–F13 Rectifier Cabinet, Side View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 144 ® Exterior and Terminal Dimen... HVAC Drive FC 102 Brake terminals Ground bar Motor terminals – – Illustration 8.78 Terminal Dimensions for F10–F11 Inverter Cabinet, Front View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 145 Exterior and Terminal Dimen... Design Guide 308 (12.1) 253 (10.0) 180 (7.1) 44 (1.8) 244 (9.6) Brake terminals Ground bar Motor terminals – – Illustration 8.79 Terminal Dimensions for F10–F11 Inverter Cabinet, Side View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 146: F12 Exterior And Terminal Dimensions
HVAC Drive FC 102 8.11 F12 Exterior and Terminal Dimensions 8.11.1 F12 Exterior Dimensions (23.9) 2280 2204 (89.7) (86.8) 2000 (78.8) (24.6) (22.8) (30.6) Illustration 8.80 Front, Side, and Door Clearance Dimensions for F12 Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 147 994 (39.1) 593 (23.3) 70 (2.8) 200 (7.9) 535 (21.2) 258 (10.2) 37 (1.5) 36 (1.4) 733 (28.8) 800 (31.5) 1933 (76.1) Mains side Motor side Illustration 8.81 Gland Plate Dimensions for F12 MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 148 U/T1 96 V/T2 97 W/T3 98 R2/L12 91-1 S2/L22 92-1 T2/L32 93-1 R1/L11 S1/L21 T1/L31 93 Mains terminals Ground bar Illustration 8.82 Terminal Dimensions for F10–F13 Rectifier Cabinet, Front View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 149 Exterior and Terminal Dimen... Design Guide 240 (9.4) 160 (6.3) 57 (2.2) Mains terminals Ground bar Illustration 8.83 Terminal Dimensions for F10–F13 Rectifier Cabinet, Side View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 150 ® Exterior and Terminal Dimen... HVAC Drive FC 102 Brake terminals Ground bar Motor terminals – – Illustration 8.84 Terminal Dimensions for F12–F13 Inverter Cabinet, Front View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 151 Exterior and Terminal Dimen... Design Guide 308 (12.1) 253 (10.0) 180 (7.1) Brake terminals Ground bar Motor terminals – – Illustration 8.85 Terminal Dimensions for F12–F13 Inverter Cabinet, Side View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 152: F13 Exterior And Terminal Dimensions
HVAC Drive FC 102 8.12 F13 Exterior and Terminal Dimensions 8.12.1 F13 Exterior Dimensions (23.9) 2280 (89.7) 2204 (86.8) 2800 (110.2) (30.6) (30.6) (24.6) (22.8) Illustration 8.86 Front, Side, and Door Clearance Dimensions for F13 Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 153 593 (23.3) 200 (7.9 535 (21.1) 258 (10.2) 37 (1.5) 36 (1.4) 733 (28.9) 800 (31.5) 1533 (60.4) 1600 (63.0) 2733 (107.6) Mains side Motor side Illustration 8.87 Gland Plate Dimensions for F13 MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 154 Each terminal allows up to 4 cables with cable lugs or a standard box lug. Ground is connected to a relevant termination point in the drive. 548 (21.6) 440 (17.3) 151 (5.9) 244 (9.6) Mains terminals Ground bar Illustration 8.88 Terminal Dimensions for F11/F13 Options Cabinet, Front View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 155 Exterior and Terminal Dimen... Design Guide 548 (21.6) 440 (17.3) 151 (5.9) 244 (9.6) Mains terminals Ground bar Illustration 8.89 Terminal Dimensions for F11/F13 Options Cabinet, Side View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 156 HVAC Drive FC 102 U/T1 96 V/T2 97 W/T3 98 R2/L12 91-1 S2/L22 92-1 T2/L32 93-1 S1/L21 R1/L11 T1/L31 93 Mains terminals Ground bar Illustration 8.90 Terminal Dimensions for F10–F13 Rectifier Cabinet, Front View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 157 Exterior and Terminal Dimen... Design Guide 240 (9.4) 160 (6.3) 57 (2.2) Mains terminals Ground bar Illustration 8.91 Terminal Dimensions for F10–F13 Rectifier Cabinet, Side View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 158 ® Exterior and Terminal Dimen... HVAC Drive FC 102 Brake terminals Ground bar Motor terminals – – Illustration 8.92 Terminal Dimensions for F12–F13 Inverter Cabinet, Front View Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 159 Exterior and Terminal Dimen... Design Guide 308 (12.1) 253 (10.0) 180 (7.1) Brake terminals Ground bar Motor terminals – – Illustration 8.93 Terminal Dimensions for F12–F13 Inverter Cabinet, Side View MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 160: Mechanical Installation Considerations
• The angle from the top of the drive to the lifting cable: 60° or greater. Illustration 9.3 Recommended Lifting Method for F3/F4/F11/F12/F13 Enclosures Illustration 9.1 Recommended Lifting Method for E1–E2 Enclosures Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 161: Operating Environment
Motors with class d protection Does not require approval. Special wiring and containment • If temperature exceeds ambient temperature are required. limits, extra air conditioning of the cabinet or installation site is required. MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 162: Mounting Configurations
NOTICE Improper mounting can result in overheating and reduced performance. Enclosure Panel/wall Pedestal mounting mounting (Standalone) – – – – – – – – – – – – Table 9.1 Mounting Configurations Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 163: Cooling
IP21/Type 1 700 (412) 985 (580) IP54/Type 12 525 (309) 985 (580) F8–F13 IP21/Type 1 700 (412) 985 (580) IP54/Type 12 525 (309) 985 (580) Table 9.3 F1–F4 and F8–F13 Airflow Rates MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 164: Derating
Otherwise, the drive automatically derates the output current to eliminate the excessive heat generated by extreme conditions. Manual derating When the following conditions are present, Danfoss recommends selecting a drive 1 power size higher (for example P710 instead of P630): •...
Page 165 Illustration 9.8 shows that at 41.7 °C (107 °F), 100% of the rated output current is available. At 45 °C (113 °F) (T , MAX-3 K), 91% of the rated output current is available. MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 166 50 ˚C (122 ˚F) 45 ˚C (113 ˚F) 55 ˚C (131 ˚F) 50 ˚C (122 ˚F) 55 ˚C (131 ˚F) Table 9.5 Ambient Temperature Derating Tables for E1–E2, F1–F4, and F8–F13 Enclosures, 525–690 V Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 167: Electrical Installation Considerations
NEC. Failure to set parameter 1-90 Motor RCD cannot provide the intended protection. Thermal Protection to [ETR trip] or [ETR warning] means that motor overload protection is not provided and, if the motor overheats, property damage can occur. MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 168: Wiring Schematic
37 (D IN) Illustration 10.1 Basic Wiring Schematic A=Analog, D=Digital 1) Terminal 37 (optional) is used for Safe Torque Off. For Safe Torque Off installation instructions, refer to the Safe Torque Off Operating Guide. Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 169: Connections
Illustration 10.2 Connection of Mains, Enclosures E1–E2 and F1–F4 91-1 (L1-1) 6 Phase 92-1 (L2-1) power 93-1 (L3-1) input 91-2 (L1-2) 92-2 (L2-2) 93-2 (L3-2) 95 PE Illustration 10.3 Connection of Mains, Enclosures F8–F13 MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 170 4) If 1 of the 6-pulse modular rectifiers becomes inoperable, it is possible to operate the drive at reduced load with a single 6-pulse rectifier. Contact Danfoss for reconnection details. 5) No paralleling of mains cabling is shown here. A 12-pulse drive used as a 6-pulse should have mains cables of equal numbers and lengths. Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 171 6 wires out of motor. Star-connected U2, V2, W2. The load sharing feature requires extra equipment and U2, V2, and W2 to be intercon- safety considerations. Consult Danfoss for ordering and nected separately. installation recommendations. Table 10.1 Motor Cable Connections, Enclosures E1–E2 and F1–F4...
Page 172 100 and 101. Use a 5 A fuse for protection. In UL applications, use a Littelfuse KLK-5 or equivalent. Terminal Function 100, 101 Auxiliary supply S, T 102, 103 Internal supply S, T Table 10.6 External Supply Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 173: Control Wiring And Terminals
When connecting the PC to the drive through a USB cable, Danfoss recommends using a USB isolator with galvanic isolation to protect the PC USB host controller from ground potential differences. It is also recommended not to use a PC power cable with a ground plug when the PC PLC etc.
Page 174 Connections are made to the relevant options on the control card. See the relevant fieldbus instruction. The cable must be tied down and routed along with other control wires inside the unit. See Illustration 10.8 and Illustration 10.9. Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 175 On the IP21/54 (NEMA-1/NEMA-12) unit, a cover plate must be removed. The kit number for the fieldbus top connection is 176F1742. Illustration 10.11 Control Terminal Locations MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 176 – +10 V DC 10 V DC analog inputs and external supply voltage for transducers. potentiometer or Maximum output thermistor. 15 mA current 200 mA for all maximum. 24 V loads. Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 177 10.4.3 Input Polarity of Control Cables PNP (Source) Digital input wiring Illustration 10.14 Input Polarity of Control Terminals (PNP Source) Illustration 10.16 Shield Termination and Strain Relief of Control Cable MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 179: Fuses And Circuit Breakers
P450 aR-700 aR-700 P500 aR-900 aR-900 P560 P630 P710 aR-1600 aR-1600 P800 aR-2000 aR-2000 P900 aR-2500 aR-2500 P1M0 P1M2 P1M4 Table 10.11 Recommended Fuses for CE Compliance, 525–690 V MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 180 900 A, 700 V 170M6013 22 610 32.900 6.9URD33D08A0900 P560 170M6013 900 A, 700 V 170M6013 22 610 32.900 6.9URD33D08A0900 Table 10.15 525–690 V, Enclosure E, Mains Fuse Options for UL Compliance Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 181 Rating P355–P400, 525–690 V KTK-4 – 4 A, 600 V P315-P800, 380–480 V – KLK-15 15 A, 600 V P500–P1M2, 525–690 V – KLK-15 15 A, 600 V Table 10.19 Fan Fuses MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 182 F10–F11 170M6013 176F8592 2625 2100 P560 F10–F11 170M6013 176F8592 3940 4925 P630 F10–F11 1500 170M6018 176F8592 P710 F12–F13 1500 170M6018 176F9181 P800 F12–F13 1500 170M6018 176F9181 Table 10.24 Mains Fuses, 380–480 V Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 183 Merlin Gerin 2000 525–690 V, Model: P800 NRJF36200U31AABSCYP 380–480 V, Model: P710 Merlin Gerin 2000 525–690 V, Model: P900–P1M2 NRJF36200U31AABSCYP 380–480 V, Model: P800 Merlin Gerin 2500 NRJF36250U31AABSCYP Table 10.28 Circuit Breakers, F3–F4 MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 184: Disconnects And Contactors
P500 ABB OT400U12-121 P560 ABB OT400U12-121 P630 ABB OETL-NF600A P710 ABB OETL-NF600A P800 ABB OT800U21 P900 ABB OT800U21 P1M0 Merlin Gerin NPJF36000S12AAYP P1M2 Merlin Gerin NPJF36000S12AAYP Table 10.30 Mains Disconnects, Enclosures F9/F11/F13 Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 185: Motor
The direction of rotation can be changed by switching 2 phases in the motor cable, or by changing the setting of parameter 4-10 Motor Speed Direction. Motor rotation check can be performed using parameter 1-28 Motor Rotation Check and following the configuration shown in Illustration 10.18. MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 186 1-01 Motor Control point is the motor terminals. For example, if inverter Principle must be set to [0] U/f. module A used a 100 m (328 ft) cable, then subsequent Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 187 The total motor cable length specified in chapter 7.6 Cable Specifications is valid as long as the parallel cables are kept less than 10 m (32 ft) each. Illustration 10.19 Different Parallel Connections of Motors MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 188: Braking
Use a dU/dt or sine-wave filter. cations, use the motor insulation ratings shown in 10.8 Braking Table 10.33. If a motor has lower insulation rating, Danfoss recommends using a dU/dt or sine-wave filter. 10.8.1 Brake Resistor Selection Nominal mains voltage...
Page 189 Check that the brake resistor can handle a voltage of overheated, the relay/digital signal from the brake to the 410 V, 820 V, 850 V, 975 V, or 1130 V. Danfoss brake drive turns off the brake IGBT. This relay/digital signal does resistors are rated for use on all Danfoss drives.
Page 190: Residual Current Devices (Rcd) And Insulation Resistance Monitor (Irm)
Ground wire (terminal 95) of at least 10 mm • (8 AWG) cross-section. Drive power. • 2 separate ground wires both complying with the dimensioning rules. See EN/IEC61800-5-1 and EN 50178 for further information. Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 191: Grid
25 m switching frequency. Whether the switching frequency is (82 ft), Danfoss recommends setting parameter 14-50 RFI detected depends on the type of RCD used. Filter to [ON]. Refer also to the Application Note, VLT on IT Mains.
Page 192: Acoustic Noise
The power sizes in Table 10.37 and Table 10.38 do not comply with NEMA MG 1-1998 Part Test results performed according to ISO 3744 for audible 30.2.2.8 for general-purpose motors. noise magnitude in a controlled environment. Noise tone Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 193: Electromagnetic Compatibility (Emc) Overview
5 MHz. Most of the leakage current (I1) is carried back to the unit through the PE (I3), leaving only a small electromagnetic field (I4) from the shielded motor cable. The shield reduces the radiated interference but increases the low-frequency interference on the mains. MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 194 355–1000 kW 380– 150 m 150 m 480 V (492 ft) (492 ft) 450–1400 kW 525– – – – – – – 690 V Table 10.39 EMC Test Results (Emission and Immunity) Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 195 The immunity requirements for drives depend on the installation environment. The requirements for the industrial environment are higher than the requirements for the home and office environment. All Danfoss drives comply with the requirements for both the industrial and the home/office environment.
Page 196 All E1h–E4h drives control and relay terminals comply with PELV (excluding grounded Delta leg above 400 V). Galvanic (ensured) isolation is obtained by fulfilling requirements for higher isolation and by providing the relevant creepage/clearance distances. These requirements are described in the EN 61800–5–1 standard. Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 197: Emc-Compliant Installation
Ensure good electrical contact from the mounting plate through the mounting screws to the drive chassis. • Use shielded cables for motor output cables. An alternative is unshielded motor cables within metal conduit. MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 198 Mains supply Brake resistor Bare (unpainted) surface Metal box Star washers Connection to motor Brake cable (shielded) Motor Motor cable (shielded) EMC cable gland Illustration 10.28 Example of Proper EMC Installation Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 199: Harmonics Overview
The PCC, the configuration of the distribution system and total voltage distortion (THDi) is calculated based on the relevant impedances must be known. individual voltage harmonics using this formula: MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 200 Typically, a class cannot be defined ahead of time without considering the intended equipment and processes to be used in ® the environment. VLT high-power drives observe the limits of Class 3 under typical supply system conditions (R >10 or <10%). Line Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 201 • Total cost of ownership (initial cost, efficiency, and maintenance). 10.17.6 Harmonic Calculation Use the free Danfoss MCT 31 calculation software to determine the degree of voltage pollution on the grid and needed ® precaution. The VLT Harmonic Calculation MCT 31 is available at www.danfoss.com.
Page 202: Basic Operating Principles Of A Drive
11 Basic Operating Principles of a Drive 11.2 Drive Controls This chapter provides an overview of the primary assemblies and circuitry of a Danfoss drive. It describes the The following processes are used to control and regulate internal electrical and signal processing functions. A...
Page 203 Y is parameter 3-14 Preset Relative Reference in [%]. If Y, parameter 3-14 Preset Relative Reference, is set to 0%, the scaling does not affect the reference. MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 204 No function Digipot ref. DigiPot Decrease ±200% Analog inputs Closed loop Setpoint ±200% Frequency inputs From Feedback Handling Ext. closed loop outputs Clear DigiPot Open loop reference Illustration 11.3 Remote Handling of Reference Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 205 P 20-04 Average (1+2+3) P 20-03 Minimum (1|2|3) Maximum (1|2|3) Feedback conv. Feedback 3 Feedback 3 Source P 20-07 P 20-06 Feedback Function P 20-20 Illustration 11.4 Block Diagram of Feedback Signal Processing MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 206 The function is used in mechanically robust applications, but its accuracy is limited. Open-loop torque function works only in 1 speed direction. The torque is calculated based on current measurement within the drive. See chapter 12 Application Examples. Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 207 The torque control function is used in applications where the torque on the motor output shaft is controlling the application as tension control. Torque setting is done by setting an analog, digital, or bus-controlled reference. MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 208 See Active/Inactive Parameters in Different Drive Control Modes in the programming guide for an overview of which control configuration is available for your application, depending on selection of AC motor or PM non-salient motor. Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 209 When the drive is at the current limit during motor operation or regenerative operation, it tries to get below the preset torque limits as quickly as possible without losing control of the motor. MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 210: Application Examples
Table 12.1 Wiring Configuration for AMA with T27 Connected Parameter 6-15 T 1500 RPM U - I erminal 53 High Ref./Feedb. Value *=Default value Notes/comments: Table 12.3 Wiring Configuration for Analog Speed Reference (Voltage) Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 211: Wiring Configurations For Start/Stop
27 is not needed. A OUT Table 12.5 Wiring Configuration for Start/Stop Command with Latched Start (18) Safe Torque Off Stop Inverse (27) Illustration 12.2 Latched Start/Stop Inverse MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 212: Wiring Configuration For An External Alarm Reset
53 Low Ref./Feedb. Value Parameter 6-15 T 1500 RPM U - I erminal 53 High Ref./Feedb. Value *=Default value Notes/comments: Table 12.9 Wiring Configuration for Speed Reference (Using a Manual Potentiometer) Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 213: Wiring Configuration For Speed Up/Speed Down
Table 12.10 Wiring Configuration for Speed Up/Speed Down Speed Reference RS-485 Start (18) Freeze ref (27) Speed up (29) Speed down (32) Table 12.11 Wiring Configuration for RS485 Network Connection Illustration 12.3 Speed Up/Speed Down MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 214: Wiring Configuration For A Motor Thermistor
If only a warning is wanted, set D IN parameter 1-90 Motor Thermal Protection to [1] Thermistor +10 V warning. A IN A IN A OUT U - I Table 12.12 Wiring Configuration for a Motor Thermistor Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 215: Wiring Configuration For Cascade Controller
4–20 mA transmitter, and system safety interlock. Power Card Control Card MOTOR MAINS System System Start/ Safety Stop Interlock From Motor Control Circuitry Pressure Transmitter 4-20 mA, 24 V dc Illustration 12.4 Cascade Controller Wiring Diagram MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 216: Wiring Configuration For A Relay Set-Up With Smart Logic Control
When all relays are de-energized, the 1 built-in Table 12.13 Wiring Configuration for a Relay Set-up with relay that is energized cuts in the contactor Smart Logic Control corresponding to the pump controlled by the Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 217 • Relay 2 controls contactor K4 for on/off control of the fixed speed pump. • At alternation, both relays de-energize and now relay 2 is energized as the 1 relay. MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 218: How To Order A Drive
Hungarian, Czech, and Russian. Language package 4 English, German, Spanish, English US, Greek, Brazilian Portuguese, Turkish, and Polish. To order drives with a different language package, contact the local Danfoss sales office. Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 219 24–27 Actual software Software language X: Standard language pack Table 13.3 Ordering Type Code for Enclosures E1–E2 1) Available for 380–480 V only. 2) Consult the factory for applications requiring maritime certification. MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 220 N: IEC emergency stop push button with brake IGBT and brake terminals P: IEC emergency stop push button with regen terminals Display G: Graphical Local Control Panel LCP PCB coating C: Coated PCB Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 221 X: Standard language pack language Table 13.4 Ordering Type Code for Enclosures F1–F4 and F8–F13 ® ® 1) Requires VLT PTC Thermistor Card MCB 112 and VLT Extended Relay Card MCB 113. MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 222: Ordering Numbers For Options/Kits
MCT 10 Set-up Software - 50 users. ® 130B1005 MCT 10 Set-up Software - 100 users. ® 130B1006 MCT 10 Set-up Software - unlimited users. Table 13.7 Ordering Numbers for Software Options Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 223 The front of the pedestal has openings for input air to cool the power components. Only for enclosures E1–E2. Input options plate, E1–E2 Allows fuses, disconnect/fuses, RFI, RFI/fuses, and RFI/disconnect/fuses to be added. Only for enclosures E1–E2. Contact factory MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 224 Powerlink MCA 123 ® – 130B1586 VACnet/IP MCA 125 Table 13.9 Ordering Numbers for A Options For information on fieldbus and application option compatibility with older software versions, contact the Danfoss supplier. Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 225: Ordering Numbers For Filters And Brake Resistors
Advanced Harmonic Filters AHF 005/AHF 010 Design Guide. • Output Filters Design Guide. 13.4 Spare Parts ® Consult the VLT shop or the Drive Configurator (www.danfoss.com/drives) for the spare parts that are available for your application. MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 226: Appendix
Rated output current supplied by the drive VLT,N Total harmonic distortion Kilohertz Torque limit Local control panel TTL encoder (5 V) pulses - transistor logic Least significant bit Nominal motor voltage Meter Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 227: Definitions
This All Danfoss drives have built-in DC coils in the DC link to regenerative brake power increases the DC-link voltage have a high-power factor and reduce the THD on the main and a brake chopper ensures that the power is transmitted supply.
Page 228: Rs485 Installation And Set-Up
69 is connected to the N signal (TX-, RX-). See illustrations in chapter 10.16 EMC-compliant Installation. If more than 1 drive is connected to a master, use parallel connections. RS 232 RS 485 Illustration 14.2 Parallel Connections Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 229: Rs485: Fc Protocol Overview
14.4.1 FC Protocol Overview Illustration 14.5 Character (Byte) The FC protocol, also referred to as FC bus or standard bus, is the Danfoss standard fieldbus. It defines an access 14.5.2 Telegram Structure technique according to the master/slave principle for communications via a field bus.
Page 230 1) The 10 represents the fixed characters, while the n is variable (depending on the length of the text). The checksum is calculated as an XOR-function. Before the first byte in the telegram is received, the calculated checksum is 0. Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 231 PCD1 PCD2 high Illustration 14.8 Parameter Block Text block The text block is used to read or write texts via the data block. PCD1 PCD2 Illustration 14.9 Text Block MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 232 If a parameter contains not a numerical value but several data options, for example, parameter 0-01 Language [0] English, and [4] Danish, select the data value by entering the value in the Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 233: Rs485: Fc Protocol Parameter Examples
Parameter values are transferred as Change parameter 4-14 Motor Speed High Limit [Hz] to 100 whole numbers only. Conversion factors are therefore used to transfer decimals. Write the data in EEPROM. MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 234: Rs485: Modbus Rtu Overview
=0000 hex high =03E8 hex - Data value 1000, corresponding to 100 14.7.1 Assumptions Hz, see chapter 14.5.12 Conversion. Danfoss assumes that the installed controller supports the interfaces in this manual, and strictly observes all E19E 0000 H 0000 H 03E8 requirements and limitations stipulated in the controller and drive.
Page 236 CRC (cyclical redundancy check) method. The CRC field checks the contents of the entire message. It is applied regardless of any parity check method used for the individual characters of the message. The transmitting Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 237 Output data: Drive status word register (STW). 50210 Output data: Drive main actual value register (MAV). Table 14.16 Holding Registers 1) Used to specify the index number used when accessing an indexed parameter. MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 238: Rs485: Modbus Rtu Message Function Codes
If the read request for a parameter is for fewer is being asked to return register values. characters than the parameter stores, the response is space filled. Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 239: Rs485: Fc Control Profile
Bit 02, DC brake Bit 02=0 leads to DC braking and stop. Set braking current and duration in parameter 2-01 DC Brake Current and parameter 2-02 DC Braking Time. Bit 02=1 leads to ramping. MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 240 3-52 Ramp 2 Ramp Down Time) is active. Bit 10, Data not valid/Data valid Tell the drive whether to use or ignore the control word. Bit 10=0: The control word is ignored. Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 241 Bit 08=0: The motor is running, but the present speed is different from the preset speed reference. For example, when the speed ramps up/down during start/stop. Bit 08=1: The motor speed matches the preset speed reference. MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 242 Par.3-00 set to Reverse Forward (1) -max- +max Par.3-03 Par.3-03 Max reference Max reference 100% (0hex) (4000hex) Par.3-00 set to Forward (0) min-max Par.3-02 Par.3-03 Max reference Min reference Illustration 14.19 Reference and MAV Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 243 When bit 02=1, the drive is in State 1: Switching on 03=1. inhibited. Bit 10, Data invalid/valid Bit 03, Coasting/No coasting Tells the drive whether the control word should be used or Coasting stop bit 03=0 leads to a stop. ignored. MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 245 4-16 Torque Limit Motor Mode and parameter 4-17 Torque Limit Generator Mode. When bit 14=1, the limit selected in parameter 4-16 Torque Limit Motor Mode or parameter 4-17 Torque Limit Generator Mode is exceeded. MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 246: Index
Control cables................171, 175 Branch circuit protection..............177 Control card Overtemperature trip point..........48, 54 Break-away torque................225 RS485 specifications............... 62 Building management system (BMS)..........27 Specifications..................64 Control terminals................173 Conventions....................5 Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 247 Table....................13, 14 EtherNet/IP....................43 Discharge time..................6 Explosive atmosphere..............159 Door clearance..................67 Export control regulations..............9 Extended relay card................44 Exterior dimensions (illustrations)..........67 External alarm reset wiring configuration........ 210 MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 248 Overview..................197 Conversion..................204 Handling................... 203 Heat sink Signal....................205 Cleaning.................... 159 Overtemperature trip point..........48, 54 Fieldbus..................42, 172 Required airflow................161 Heater Usage....................159 Wiring schematic................166 High voltage warning................6 Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 249 Disconnect..................182 Issue with harmonics..............197 Drop-out..................... 24 Fluctuations..................22 Limits....................21 Shield...................... 6 Overtemperature................225 Specifications..................60 Overvoltage Maintenance..................159 Alternative brake function............188 Braking....................44 Marine certification................9 Protection................... 20 MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 250 Wiring schematic................166 Staging....................38 Safety Instructions................. 6, 165 Scaled reference................. 201 Qualified personnel................6 Secondary pumps................37 Sensor input option................44 Serial communication..............174 Radiated emission................192 Shielded....................175 Radio frequency interference............22 Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 251 Telegram length (LGE)..............228 Temperature..................159 UKrSEPRO certificate................9 Enclosure protection rating............10 Listing mark..................8 USB specifications................64 User input..................... 200 Variable air volume................32 VAV......................32 Voltage imbalance................21 VVC+....................... 207 MG16C302 Danfoss A/S © 11/2017 All rights reserved.
Page 252 Warnings................... 6, 165 Wires....................... 165 see also Cables Wiring diagram Cascade controller................. 213 Fixed variable speed pump............214 Lead pump alternation..............214 Wiring schematic Drive....................166 Power connections............... 167 Typical application examples............ 208 Danfoss A/S © 11/2017 All rights reserved. MG16C302...
Page 254 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.

Danfoss VLT HVAC Drive FC 102 Design Manual

1 Introduction

2 Safety

3 Approvals and Certifications

4 Product Overview

5 Product Features

6 Options and Accessories Overview

7 Specifications

8 Exterior and Terminal Dimensions

9 Mechanical Installation Considerations

10 Electrical Installation Considerations

11 Basic Operating Principles of a Drive

12 Application Examples

13 How to Order a Drive

14 Appendix

Index

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