Table of Contents
Related Manuals for Toro 78534
Summary of Contents for Toro 78534
- Page 1 Form No. 3395-266 Rev A 60in or 72in E-Z Vac ™ Bagger Z500 Series Z Master ® Mowers Model No. 78534—Serial No. 315000001 and Up Model No. 78535—Serial No. 315000001 and Up *3395-266* A Register at www.Toro.com. Original Instructions (EN)
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Page 2: Table Of Contents
You are responsible for operating the product properly and safely. Figure 2 You may contact Toro directly at www.Toro.com for product 1. Bagger model and serial number location safety and operation training materials, accessory information, help finding a dealer, or to register your product. -
Page 3: Safety
6 Installing the Blower Assembly ....... 9 7 Sizing the Upper Tube for 60-inch Machines with Gas Engines............11 The following list contains safety information specific to Toro 8 Installing the Discharge Tubes .......12 products and other safety information you must know. -
Page 4: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 1-653558 106-3339 98-5954 109-5890... -
Page 5: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Prepare the machine. Bagger mounting bracket Bagger side plate Spacer Bolt (3/8 x 1-1/2 inches) Install the bagger mounting bracket. Bolt (3/8 x 1 inch) (for Z593 machines only) Flange Nut (3/8 inch) -
Page 6: Preparing The Machine
3. Repeat the steps above for the opposite side (Figure Figure 5, and Figure Note: Make sure the curved washers are installed as shown in Figure Figure 5, and Figure Preparing the Machine 4. Install the bagger mounting bracket to the left and right side bagger brackets with 4 bolts (3/8 x 1-1/2 inches), No Parts Required 4 curved washers (3/8 inch), and 4 flange nuts (3/8... - Page 7 Figure 5 For Z593 Diesel Mowers Figure 6 For Z597 Diesel Mowers 1. Bolt (3/8 x 1 inch) 6. Bagger side plate 2. Curved washer (3/8 inch) 7. ROPS 1. Bolt (3/8 x 1-1/2 inches) 6. ROPS 3. Bagger mounting bracket 8.
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Page 8: Tightening All Mounting Bolts
Tightening all Mounting Bolts No Parts Required Procedure Note: All mounting bolts need to be torqued to 48 N-m (35 ft-lb). 1. Tighten the bagger mounting bracket to the rear frame first. 2. Tighten the ROPS and side brackets to the side of the Figure 7 machine. -
Page 9: Routing The Bagger Belt Into The Blower Assembly
Figure 11 1. Bagger latch 2. Latch hook Figure 9 1. Hood assembly 4. Notch 2. Bag 5. Bagger frame 3. Bag tab 4. Lower the bagger hood over the bags (Figure 10). Routing the Bagger Belt into the Blower Assembly Parts needed for this procedure: Bagger belt (from the Blower and Drive Kit) Procedure... - Page 10 Installing the Blower Assembly Parts needed for this procedure: Blower assembly (from the Blower and Drive Kit) Spring (from the Blower and Drive Kit) Procedure WARNING An uncovered discharge opening could allow the machine to throw objects in the operator's or bystander's direction and result in serious injury.
- Page 11 Figure 17 3. Long-hook end 1. Spring-loaded idler pulley 2. Short-hook end 5. Pull the spring-loaded idler pulley back and route the belt around the mower-deck pulley (Figure 18). Note: Ensure that the belt is routed around the blower pulleys correctly. Figure 15 72-inch Mower Deck 1.
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Page 12: Sizing The Upper Tube For 60-Inch Machines With Gas Engines
Sizing the Upper Tube for 60-inch Machines with Gas Engines Parts needed for this procedure: Upper tube Procedure Note: This procedure is for 60-inch machines with gas engines only. 1. Measure up 89 mm (3-1/2 inches) from the bottom of the upper tube. - Page 13 1. Disengage the PTO and set the parking brake. 2. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3. Lower the mower deck to the lowest height-of-cut position. 4. Remove the bags for viewing the tube under the hood. 5.
- Page 14 10. Make sure that the mower deck is in the lowest height-of-cut position. 11. Check to make sure that the mark from Figure 22 still in place. 12. Using the 3 holes or indentations in the upper tube as a template, drill 3 holes (7/32 inch diameter) where the upper and lower tubes join together (Figure...
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Page 15: Installing The Belt Cover
Figure 27 1. Belt cover 5. Latch Figure 26 2. Blower assembly 6. Belt-cover notch 1. Lower tube 4. Locknut (#10) 3. Pulley assembly 7. Belt-cover support 2. Upper tube 5. Bolt (#10 x 3/4 inches) 4. Belt-cover bracket 3. Flat washer (7/32 inch) 15. -
Page 16: Adjusting The Parking Brake
2. Install 1 plate, 2 nuts (1/2 inch) and 2 lock washers (1/2 inch) under the frame and weight (Figure 28). 3. Repeat for the opposite side. Note: All Z Master machines receive the caster Adjusting the Parking Brake weights. No Parts Required Procedure Check to make sure the parking brake is adjusted properly. -
Page 17: Operation
Operation CAUTION Children or bystanders may be injured if they Note: Determine the left and right sides of the machine move or attempt to operate the tractor while it is from the normal operating position. unattended. Important: Set the parking brake when leaving the Always remove the ignition key and set the parking machine unattended, even if just for a few minutes. -
Page 18: Clearing Obstructions From The Bagger System
5. Remove the tubes from the bagger. 6. Use a stick or similar object, not your hands, to remove and clear the obstruction from the tube assembly. Note: In most cases, the debris can be shaken out of the tubes. 7. -
Page 19: Using The Grass Deflector
Using the Grass Deflector Operating Tips Machine Size DANGER Without the grass deflector, discharge cover, or Remember that the machine is longer and wider with this attachment installed. By turning too sharply in confined complete grass catcher assembly mounted in places you may damage the attachment or other property. - Page 20 In most mowing conditions, the standard high lift blades will provide the best bagging performance. The Toro Atomic blade is recommended for bagging leaves in dry conditions. In dry dusty conditions, the medium lift or low lift blades will reduce dust and dirt blowout while providing effective bagging air flow.
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Page 21: Maintenance
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Inspect the bagger belt. After the first 8 hours • Inspect the bagger. • Clean the hood screen. Before each use or daily • Clean the bagger. • Inspect the bagger belt. Every 25 hours •... -
Page 22: Checking And Adjusting The Blower Latch
In most mowing conditions, the standard high lift blades will provide the best bagging performance. Service Interval: Every 50 hours The Toro Atomic blade is recommended for bagging leaves Grease the bagger belt idler arm (Figure 36) every 50 hours. -
Page 23: Installing The Grass Deflector
Contact an Authorized Service Dealer for the proper blades for different mowing conditions. Refer to the machine Operator's Manual for more information on installing blades. Installing the Grass Deflector WARNING An uncovered discharge opening could allow the machine to throw objects in the operator's or bystander's direction and result in serious injury. -
Page 24: Storage
Storage 1. Clean the bagger attachment. Refer to Cleaning the Bagger and Bags (page 21). 2. Inspect the bagger attachment for damage. Refer to Inspecting the Bagger (page 22). 3. Make sure that the bags are empty and thoroughly dry. 4. - Page 25 Notes:...
- Page 26 Notes:...
- Page 27 Notes:...
- Page 28 Customers who have purchased Toro products outside the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.