Vermont Castings 4030 - 4049 Installation And Operating Manual
Vermont vent free gas heaters homeowner's installation and operating manual
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INSTALLER / CONSUMER
SAFETY INFORMATION
Please read this manual before
installing and using appliance.
WARNING: If the information in this
manual is not followed exactly, a
fire or explosion may result causing
property damage, personal injury or
loss of life.
—Do not store or use gasoline or
other flammable vapors and
liquids in the vicinity of this or
any other appliance.
—WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do
not use any phone in your building.
•
Immediately call your gas
suppler from a neighbor's phone. Fol-
low the gas suppler's instructions.
•
If you cannot reach your gas supplier,
call the fire department.
Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
This appliance may be installed in an after
market permanently located manufactured
(mobile) home where not prohibited by lo-
cal codes.
This appliance is only for use with the type
of gas indicated on the rating plate.
This appliance is not convertible for use
with other gases unless a certified kit is
used.
*Aftermarket: Completion of sale, not for purpose of
resale, from the manufacturer.
This is an unvented gas-fired heater.
It uses air (Oxygen) from the room
in which it is installed. Provisions for
adequate combustion and
ventilation air must be provided.
Refer to Page 7.
UVS27R, UVS27M
Vent Free Gas Heaters
Models: 4030-4049, 4085-4087,
4090-4092
Homeowner's Installation
and Operating Manual
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
7068
PinStar fa
cover
1/04
20007068 4/07 Rev. 8
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Table of Contents
Related Manuals for Vermont Castings 4030 - 4049
Summary of Contents for Vermont Castings 4030 - 4049
- Page 1 INSTALLER / CONSUMER SAFETY INFORMATION Please read this manual before installing and using appliance. WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. —Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or...
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Page 2: Table Of Contents
UVS27 Vent-Free Gas Heater PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE. Thank you and congratulations on your purchase of a Vermont Castings stove. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty. -
Page 3: Installation And Operating Instructions
Installation & Operating Instructions In order to ensure safe and effective installation, this unit must be installed only by a qualified agency, individual, firm, corporation or company that is experienced in the instal- lation, repair and servicing of this type of appliance and is familiar with the building codes and installation techniques appropriate in your area. -
Page 4: Shell Dimensions
UVS27 Vent-Free Gas Heater Freestanding Stove 26���" (680 mm) Drawing Not to Scale Fig. 1 UVS27 freestanding shell dimensions. Hearthmount 25���" (641 mm) Drawing Not to Scale Fig. 2 UVS27 Hearthmount specifications. Shell Dimensions 9" (229 mm) Valve Inlet Valve Inlet 3"... -
Page 5: Clearance Requirements
Clearance Requirements Minimum Clearances to Combustible Materials Maintain clearance, (empty space), between combus- tible materials and the heater as specified below for the appropriate firebox shell being installed. Freestanding Stove Hearthmount ST101 Min. Clrnc 4/15/99 djt A: Mantel/Trim* ... 35” (889 mm) / 2” (51 mm) B: Side Wall/Trim* ... -
Page 6: Gas Specifications
UVS27 Vent-Free Gas Heater Gas Specifications Max. Input Model Fuel Control BTU/h UVS27RN Millivolt 28,000 UVS27RP Prop Millivolt 28,000 UVS27MN Millivolt 28,000 UVS27MP Prop Millivolt 28,000 *Natural Gas units with Glass & Catalyst installed; air shutter is fully closed and rotated with bend outside of burner for less restriction. -
Page 7: Vent Free Features
Vent Free Features The UVS27, Models 4030, 4036. 4040, 4046, 4085, 4090, is an unvented gas heating appliance tested and listed to the ANSI standard Z21.11.2b-2004. This ap- pliance is specifically configured to burn either Natural Gas or Propane fuel, as indicated on the metal rating plate attached to the rear shroud. - Page 8 UVS27 Vent-Free Gas Heater Example: A room that is 18’ x 12’ x 8’ has a volume of 1728 cubic feet, ( length x width x height). An adjoining open kitchen that is 10’ x 12’ x 8’ has a volume of 960 cubic feet.
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Page 9: Assembly Procedures
Unpack the Stove The UVS27 is shipped fully assembled on its back. Unpack the stove and carefully set it upright. CAUTION Porcelain enamelled surfaces are fragile. Handle porcelain enamelled castings tenderly. Familiarize yourself with the assembly steps before you begin and proceed with deliberation and care. -
Page 10: Install On/Off Switch
UVS27 Vent-Free Gas Heater Install ON/OFF Switch The switch assembly parts are found in the parts bag. 1. Attach switch assembly to left rear side of stove shroud using two screws and existing holes in shroud. (Fig. 9) 2. Run wires down back of stove, under bottom of rear shroud to valve. - Page 11 2. Hold the burner at the right hand side and lift to clear the right burner leg. Then pull to the right to clear the injectors on the left hand side. 3. Turn burner upside down and remove air shutter. Turn air shutter upside down and replace on burner.
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Page 12: Connect The Gas Supply Line
UVS27 Vent-Free Gas Heater Connect the Gas Supply Line Check the Rating Plate attached by a steel cable to the firebox, to confirm that you have the appropriate firebox for the type of fuel to be used. The appliance should have a main gas valve provided in an accessible location for turning on or shutting off the gas to the main burner. -
Page 13: Complete The Installation
3. Install the right log by placing it on the sheet metal bracket behind the grate with the right end of the log, “the thicker end”, touching the grate and the right side the firebox. Swing the left end of the log “paint- ed end”, backward until it comes in contact with the branch on the rear log. - Page 14 UVS27 Vent-Free Gas Heater Bottom Tabs engage notch in the base. ST113a Fig. 20 Engage the Hearthmount Front with the notch in the ST113a bse of each side plate. Hearthmount assy 4/20/99 djt 3. Lay the screen and top grille in place. This completes assembly of the Stardance Freestand- ing and Pinnacle Hearthmount shells.
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Page 15: Operation
Your First Fire Read these instructions carefully and familiarize yourself with the burner controls shown on Page 17. Locate the pilot assembly, Figure 22. Follow the lighting instructions on Page 16 exactly. During the first fire, it is not unusual to smell some odor associated with new logs, paint and metal being heated. -
Page 16: Lighting Instructions
UVS27 Vent-Free Gas Heater Lighting and Operating Instructions FOR YOUR SAFETY READ BEFORE LIGHTING WARNING:If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This heater has a pilot which must be lit manu- ally. -
Page 17: Troubleshooting
Follow these procedures in the order presented. CONDITION No spark at pilot when Ignitor is operated. The Ignitor Electrode sparks, but Pilot does not light. Piezo Ignitor Regulator HV104 Fig. 27 Honeywell valve assembly. 20007068 HV104 Honeywell Valve with pilot 2 7/9/99 djt Troubleshooting W A R N I N G... - Page 18 UVS27 Vent-Free Gas Heater Troubleshooting cont’d. CONDITION Pilot lights but flame goes out when Control Knob is released. Pilot flame is lifting. Thermopile Thermo- couple ST121a Pilot flame is weak - does not touch Thermocouple. Correct LP Pilot Flame. Pilot lights but Main Burner does not.
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Page 19: Maintenance
The following procedures will help ensure that your heater continues to perform safely and efficiently. Firebox Cleaning and Inspection Cleanliness is critical to correct operation of the heater. The log set, burner, valve controls and air circulation areas must all be kept free of dust and unobstructed by debris. -
Page 20: Catalytic Combustor
UVS27 Vent-Free Gas Heater Catalytic Combustor The combustor should be cleaned annually to ensure optimal performance. Follow the procedure below. Remove the Combustor Module 1. Be sure the heater is COLD. 2. Remove the screws and washers holding the com- bustor in place. -
Page 21: Replacement Parts
9a,b 9c,d CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. UVS27R, UVS27M Vent Free Gas Heaters Models 4030-4049, 4085 - 4087, 4090 - 4092 20007068 2a,b 14a,b 16a,b,c,d... - Page 22 UVS27 Vent-Free Gas Heater UVS27R, UVS27M Vent Free Gas Heaters Models 4030-4049, 4085 - 4087, 4090 - 4092 (continued) Ref. Description Gas Log Assembly - UVS27 Log #V40 Rear UVS27 Log #V42 Left UVS27 Log #V41 Right UVS27 Lava Rocks Burner Manifold Assy.
- Page 23 UVS27R, UVS27M Vent Free Gas Heaters Models 4030-4049, 4085 - 4087, 4090 - 4092 (continued) Shell Enamel Part Numbers - Hearthmount Models: 4085 - 4087, 4090 - 4092 Color Classic 1301083 Sand 1321083 Midnight 1341083 Shell Enamel Part Numbers - Freestanding Models Color Classic 30001278...
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Page 24: Optional Accessories
UVS27 Vent-Free Gas Heater Optional Accessories Available Fan Kits FK28 Fan Assembly The FK28 fan kit helps distribute heated air from within the firebox out into the room. The fan is controlled by a snapstat that turns power on and off as the firebox tem- perature rises above and falls below a preset tempera- ture. - Page 25 UVS27 Vent-Free Gas Heater 20007068...
- Page 26 UVS27 Vent-Free Gas Heater 20007068...
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Page 27: Warranty
PRODUCT COVERED BY THIS WARRANTY All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic or brand gas fireplaces equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner. BASIC WARRANTY CFM Corporation (hereinafter referred to collectively as the Company) warrants that your new Vermont Castings or Majestic Gas Fireplace/ Stove is free from manufacturing and material defects for a period of one year from the date of purchase, subject to the following conditions... - Page 28 CFM Corporation 410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 800-668-5323 • www.cfmcorp.com...