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1 Phase Simplex
Control Panel for Grinder
and Vortex Pumps
Owner and Operational Manual
Introduction
Before proceeding with the installation or operation of the control panel read all instructions thoroughly
as well as comply with all Federal, State and Local Codes, Regulations and Practices. The control
panel must be installed by qualified personnel familiar with all applicable local electrical and mechanical
codes. Refer to the National Electrical Code (NFPA 70). Failure to properly install and test this product
can result in personal injury or equipment malfunction. All conduit connected to the panel must be
sealed with conduit sealant to prevent moisture or gases from entering the panel. NEMA 1 enclosures
are for indoor use only while NEMA 4X panel enclosures may be used indoors or outdoors. Refer to
panel model name-plate on inside of door for enclosure rating. Note: If options are ordered that affect
the number of floats, refer to the panel schematic for complete information.
This Control Panel Is Used With The Following Pumps
G2DT-01
G2DT-21
V15D-21
V2D-21
Safety Guidelines
1.
DO NOT USE WITH FLAMMABLE OR EXPLOSIVE FLUIDS SUCH AS GASOLINE, FUEL OIL, KERO-
SENE, ETC. DO NOT USE IN EXPLOSIVE ATMOSPHERES. CONTROL PANEL SHOULD ONLY BE
USED IN WATER AND WASTEWATER APPLICATIONS THAT ARE NOT RATED AS A HAZARDOUS
LOCATION.
2.
DO NOT WORK ON THE CONTROL PANEL WITH LIVE VOLTAGE APPLIED TO THE CONTROL
PANEL WITH WET HANDS OR WHEN STANDING ON A WET SURFACE.
3.
DISCONNECT ALL ELECTRICAL SERVICE BEFORE WORKING OR HANDLING THE CONTROL
PANEL.
4.
INCOMING VOLTAGE MUST MATCH THE CONTROL PANEL VOLTAGE. REFER TO THE PANEL
SCHEMATIC FOR COMPLETE INFORMATION.
Installation of the Control Panel:
1.
Determine mounting location for the control panel. If splicing is required between the level
switches and the panel, we recommend a junction box. CAUTION! Use conduit sealant and
waterproof wire nuts for connections. Make sure all connections are water tight.
2.
Determine conduit entrance locations on control panel and install per local codes. Check sche-
matic and determine number of power sources required. Use conduit sealant on all conduits to
prevent moisture and gases from entering control panel.
3.
Connect control/alarm and pump power conductors to the proper terminals. The schematic and
terminal blocks will be labeled for proper connection.
4.
Verify correct panel operation after installation of panel, power and level switches are complete.
293 S. Wright St, Delavan, WI 53115 Phone: 1-866-973-6835 Fax: 800-426-9446
V1D-01
V1D-21
G3D-01
G3D-21
G2D-01
G2D-21
V2D-01
V3D-01
V15D-01
V3D-21
Page 1 of 10
P10063VSM
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Summary of Contents for Pentair Pool Products PENTEK G2DT-01
- Page 1 1 Phase Simplex Control Panel for Grinder and Vortex Pumps Owner and Operational Manual Introduction Before proceeding with the installation or operation of the control panel read all instructions thoroughly as well as comply with all Federal, State and Local Codes, Regulations and Practices. The control panel must be installed by qualified personnel familiar with all applicable local electrical and mechanical codes.
- Page 2 1 Phase Simplex Control Panel for Grinder and Vortex Pumps Owner and Operational Manual Installing the Starter Pack #1. The Starter Pack (Fig. A) comes pre assembled with the start capacitor (1) run capacitor (2) and start relay (3) mounted on a plug and play bracket.
- Page 3 1 Phase Simplex Control Panel for Grinder and Vortex Pumps Owner and Operational Manual Connecting the Pump and Thermal Wires: Your pump has 5 colored wires. White, Black, Red, Blue and Orange Pump Connection: The White, Black and Red wires connect to the terminal block labeled Pump Connection.W=White, B=Black, R=Red Pump 1 Thermal Sensor:...
- Page 4 1 Phase Simplex Control Panel for Grinder and Vortex Pumps Owner and Operational Manual Pump 1 Seal Fail Probe: (Seal Fail may not be an option on your pump) The Seal Probe wires are connected to terminals 9 and 10 which are labeled Pump 1 Seal Sensor.
- Page 5 1 Phase Simplex Control Panel for Grinder and Vortex Pumps Owner and Operational Manual To verify the Overload has tripped. Setting Overload FLA to Pump FLA: Use an ohm meter to verify if an overload has tripped. Place Use a phillips head screwdriver to adjust one of the ohm meter probes on terminal 97 of the overload the yellow dial to the full load amps (FLA) and place the other probe of the ohm meter on 98 of the...
- Page 6 1 Phase Simplex Control Panel for Grinder and Vortex Pumps Owner and Operational Manual Normal Float switch function as tank fills: Normal Float switch function as tank empty’s: Alarm Float Start Float Start Pump continues Pump turns off Pump continues Pump Starts to run to run...
- Page 7 1 Phase Simplex Control Panel for Grinder and Vortex Pumps Owner and Operational Manual Simplex Circuit Board Command Center There is one HOA (Hand-Off-Auto) switch. This HOA switch is also used as the System Test switch for diagnosing the control panel. Two green power “on”...
- Page 8 1 Phase Simplex Control Panel for Grinder and Vortex Pumps Owner and Operational Manual 1 Phase Simplex - How to use the System Test switch #1. Check the incoming power on the top of the command center. Fuses are good. If the indicator lights are illuminated the fuses are good.
- Page 9 1 Phase Simplex Control Panel for Grinder and Vortex Pumps Owner and Operational Manual 1 Phase Simplex - How to use the System Test switch #3. Operating the pump manually with the HOA (Hand-Off-Auto) 1 Phase Simplex command center Place the HOA (Hand-Off-Auto) switch in the “Hand”...
- Page 10 1 Phase Simplex Control Panel for Grinder and Vortex Pumps Owner and Operational Manual 1 Phase Simplex - How to use the System Test switch #4. Using the System Test switch to troubleshoot your control panel. Fig. #1. Place the HOA (Hand-Off-Auto) switch in the “Hand”...