Grizzly G0900 Owner's Manual
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Grizzly G0900 Owner's Manual

Grizzly G0900 Owner's Manual

5 hp deluxe spindle shaper for models manufactured since 03/20
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MODEL G0900
5 HP DELUXE SPINDLE SHAPER
OWNER'S MANUAL
(For models manufactured since 03/20)
COPYRIGHT © OCTOBER, 2019 BY GRIZZLY INDUSTRIAL, INC. REVISED MARCH, 2020 (CS)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#CS20545 PRINTED IN TAIWAN
V2.03.20

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Summary of Contents for Grizzly G0900

  • Page 1 OWNER'S MANUAL (For models manufactured since 03/20) COPYRIGHT © OCTOBER, 2019 BY GRIZZLY INDUSTRIAL, INC. REVISED MARCH, 2020 (CS) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........2 SECTION 5: SHOP-MADE Contact Info............ 2 SAFETY ACCESSORIES ....... 35 Manual Accuracy ........... 2 Making a Zero- Clearance Fence ....35 Identification ........... 3 Making Featherboards ......... 36 Controls & Components ......... 4 Making Push Sticks ........37 Machine Data Sheet ........

  • Page 4: Introduction

    Use this and other machinery with caution and respect. Failure to do so could result in serious per- sonal injury, damage to equipment, or poor Manufacture Date work results. Serial Number Model G0900 (Mfd. Since 03/20)

  • Page 5: Identification

    Feed work piece against rotation of cutter. d) Do not use awkward hand positions. e) Keep fingers away from revolving cutter–use fixtures when necessary. f) Use overhead guard when adjustable fence is not in place. Model G0900 (Mfd. Since 03/20)

  • Page 6: Controls & Components

    Digital Readout (DRO) Screen: Displays height cabinet to change spindle speed and size. of the spindle in either inches or millimeters. Zeroing Button: Adjusts height to 0 in./mm. mm/in. Button: Displays cutter height in either inches or millimeters. Model G0900 (Mfd. Since 03/20)
  • Page 7 Starting Pin (not shown): Supports workpiece rack and pinion. One turn is approximately 1 " of during beginning of freehand cuts until workpiece movement across table. contacts rub collar (refer to Page 31). Featherboard Adjustment Handles: Adjusts featherboard position. Model G0900 (Mfd. Since 03/20)

  • Page 8: Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0900 5 HP DELUXE SPINDLE SHAPER Product Dimensions: Weight................................657 lbs. Width (side-to-side) x Depth (front-to-back) x Height............39-1/2 x 35-1/2 x 50-1/2 in.
  • Page 9 The information contained herein is deemed accurate as of 7/30/2019 and represents our most recent product specifications. Model G0900 PAGE 2 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0900 (Mfd. Since 03/20)

  • Page 10: Section 1: Safety

    Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. Model G0900 (Mfd. Since 03/20)
  • Page 11 Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0900 (Mfd. Since 03/20)

  • Page 12: Additional Safety For Shapers

    “ring” type guard. To reduce kickback make shaping cuts with cutter on underside of risk, always use starting pin or pivot board when workpiece to reduce operator exposure to cutter. starting the cut. NEVER start shaping at a corner! -10- Model G0900 (Mfd. Since 03/20)

  • Page 13: Section 2: Power Supply

    To reduce the risk of these hazards, avoid over- loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements. -11- Model G0900 (Mfd. Since 03/20)
  • Page 14 Minimum Gauge Size ......12 AWG all local codes and ordinances. Maximum Length (Shorter is Better)..50 ft. -12- Model G0900 (Mfd. Since 03/20)

  • Page 15: Section 3: Setup

    IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

  • Page 16: Inventory

    Often, these items get lost in packaging materials while unpack- ing or they are pre-installed at the factory. Box 1 (Figure 7) A. Shaper Unit ..........1 Figure 7. Shaper unit. Figure 8. Small parts inventory. -14- Model G0900 (Mfd. Since 03/20)

  • Page 17: Cleanup

    Figure 9. T23692 Orange Power Degreaser. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -15- Model G0900 (Mfd. Since 03/20)

  • Page 18: Site Considerations

    Only install in an Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. Wall 13" Min. 30" 35½" 39½" Figure 10. Minimum working clearances. -16- Model G0900 (Mfd. Since 03/20)

  • Page 19: Lifting & Placing Shaper

    The Model G0900 can be lifted with one of the provide an easy method for leveling and they have following methods: vibration-absorbing pads.

  • Page 20: Assembly

    Table Inserts The machine must be fully assembled before it can be operated. Before beginning the assembly The Model G0900 is supplied with three table process, refer to Needed for Setup and gather inserts which give you four possible opening all listed items.

  • Page 21: Preparing Spindle For Test Run

    1 turn. Spindle Each of the two spindles that come with the Model Base G0900 is sized to work efficiently with different Spindle sized cutters and spacers. The spindles must Cartridge be inserted correctly and remain securely locked in the machine in order to produce quality work.

  • Page 22: Dust Collection

    Fit 4" dust hoses over two dust ports and secure in place with hose clamps (see Figure 18). Figure 18. Attached dust hoses. Tug hoses to make sure they do not come off. Note: A tight fit is necessary for proper performance. -20- Model G0900 (Mfd. Since 03/20)

  • Page 23: Test Run

    Emergency STOP button Press Emergency STOP button. is NOT working properly and must be replaced before further using the machine. Connect machine to power by inserting power cord plug into a matching receptacle. -21- Model G0900 (Mfd. Since 03/20)

  • Page 24: Section 4: Operations

    Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. To reduce your risk of To complete a typical operation, the operator...

  • Page 25: Workpiece Inspection

    On the contrary, a workpiece supported on the bowed side will rock during a cut and could cause kickback or severe injury. -23- Model G0900 (Mfd. Since 03/20)

  • Page 26: Using Featherboards

    L-bracket it comes installed on. The G0900 includes two different types of featherboards: one for use with the table and one To move featherboard to upper slot on fence: for use with the fence.

  • Page 27: Changing Cutter Rotation

    Spindle Speed Spin pulley by hand to ensure proper tracking. Close access door. The Model G0900 Shaper is equipped with a spe- cial high-speed V-belt. It is designed to withstand the vibration and sudden shock loads associated with the operation of a shaper.

  • Page 28: Installing Cutters

    (see Figure 28). Cap Screw Keyed Washer Set Spacers Cutter Figure 28. Spindle elevation handwheel. Figure 26. Cutter and fasteners installed. Return spindle elevation to 0" by pressing zeroing button on control panel. -26- Model G0900 (Mfd. Since 03/20)

  • Page 29: Adjusting Cutterhead Guard

    Shaping on Page 28. Owner's Manual carefully and do additional research on shop-made guards and safety jigs. Note: To make your own box guard, see Making Box Guards on Page 38 to find instructions and tips. -27- Model G0900 (Mfd. Since 03/20)

  • Page 30: Straight Shaping

    Figure 31. Fence adjustments. Turn shaper ON and advance a test sample (at least 24" long) of desired cut about 8'', then stop. Swing test piece away from cutter and turn machine OFF. -28- Model G0900 (Mfd. Since 03/20)

  • Page 31: Digital Readout Operation

    ON merely by listening. It is neces- sary to make certain that this machine is OFF before attempting any setup or adjust- ments. Otherwise, serious personal injury could occur. Zeroing Button In./Mm. Button Figure 35. DRO components. -29- Model G0900 (Mfd. Since 03/20)

  • Page 32: Using Rub Collars

    We recommend using ball bearing collars and we carry an extensive line that is designed for Collar use with Grizzly shapers. See our current catalog or website for listings. Rub collars may be used in any of the follow-...

  • Page 33: Irregular Shaping

    (see Installing Cutters on Page 26). Feed Direction Check cutter rotation (see Changing Cutter Figure 39. Using a starting pin for irregular Rotation on Page 25). shaping. Adjust spindle height to align cutter to workpiece. -31- Model G0900 (Mfd. Since 03/20)
  • Page 34 Make a sample cut on a piece of scrap wood. If everything is correct, feed your workpiece along the cutter, using firm pressure to keep your work against the rub collar. Only feed against cutter rotation. -32- Model G0900 (Mfd. Since 03/20)

  • Page 35: Pattern Work

    The workpiece must be fixed securely to the jig. Workpiece Figure 43. Position of pattern on workpiece and bearing size determine depth of cut. -33- Model G0900 (Mfd. Since 03/20)

  • Page 36: Shaping Small Stock

    This will provide greater the fence-mounted featherboards that come protection for the operator, better workpiece sup- with the G0900 must either be clamped/ port, and reduced tearout on narrow or fragile mounted to zero-clearance fence or appro- stock.

  • Page 37: Section 5: Shop-Made Safety Accessories

    (1 of 2) Drill two-step " or thicker Figure 44. Fence lock knob location. holes wood stock Mount with Cut out profile existing hardware of cutter & spindle Figure 46. Example of a zero-clearance fence. -35- Model G0900 (Mfd. Since 03/20)

  • Page 38: Making Featherboards

    If the fingers do not flex, they are likely too thick (the cuts are too far apart). Featherboards As the G0900 includes featherboards for use with both the table and the fence, simply use the hardware included with these to affix shop-made Featherboards flex with minor height or width vari- featherboards to your shaper (see Figure 48).

  • Page 39: Making Push Sticks

    ⁄ " Grid from the blade! Figure 50. Template for a basic shop-made push stick (not shown at actual size). -37- Model G0900 (Mfd. Since 03/20)

  • Page 40: Making Box Guards

    Figure 51 shows one way to make and attach a assembly with the plastic guard hardware (as box guard to the Model G0900. This guard replac- shown in Figure 51). In either case, featherboards es the vertical clear plastic guard that is included should also be used on either side to support the with the shaper.

  • Page 41: Section 6: Accessories

    To reduce this risk, only install accessories anywhere on the spindle. Use them between cut- recommended for this machine by Grizzly. ters or stack them above the cutter to bear against the spindle nut. Every shaper owner needs a set NOTICE of these on-hand.
  • Page 42 We took years of input and months of testing and saw or metal cutting bandsaw. Simply place a design to come out with the Grizzly “Bear Crawl” roller table on one or both sides of your saw and Mobile Base. Its 1200 lb. capacity, steel and rub-...
  • Page 43 " Cutting Height C2086—Male Sash C2103—Door Edge ⁄ " Bore, 2 ⁄ " Diameter, ⁄ " Cutting Height ⁄ " Bore, 2 ⁄ " Diameter, 1" Cutting Height www.grizzly.com 1-800-523-4777 order online at or call -41- Model G0900 (Mfd. Since 03/20)

  • Page 44: Section 7: Maintenance

    To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments, Cleaning the Model G0900 is relatively easy. maintenance, or service. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. Blow...

  • Page 45: Lubrication

    (see Figure 62). Since all bearings on the G0900 are sealed and permanently lubricated, simply leave them until they need to be replaced. DO NOT lubricate them.

  • Page 46: Replacing Spindle Bearings

    To slide housing back in, reverse the procedure. Make sure hex bolt is tight- DISCONNECT MACHINE FROM POWER! ened securely. Open cabinet access door. Close access door. Remove V-belt (refer to V-Belt Tension & Replacement on Page 45). -44- Model G0900 (Mfd. Since 03/20)

  • Page 47: V-Belt Tension & Replacement

    Figure 65. Figure 65. Handle for motor tension. Spin pulley by hand to ensure proper tracking. Close access door. -45- Model G0900 (Mfd. Since 03/20)

  • Page 48: Section 8: Service

    7. Fix/replace fan cover, replace loose/damaged fan. 8. Replace spindle bearings (Page 44). 8. Spindle bearings at fault. 9. Motor bearings at fault. 9. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. -46- Model G0900 (Mfd. Since 03/20)
  • Page 49 (full face removal) in end of board (Page 50). that is uneven 2. Incorrect workpiece pressure. 2. Apply even pressure to workpiece throughout cut and with rest of cut). use featherboards or power feeder. -47- Model G0900 (Mfd. Since 03/20)

  • Page 50: Adjusting Table Inserts

    Figure 68. inserts to seat them level with table in all directions using the same technique as Step 4. Phillips Head Table Surface Screws (1 of 3) Table Insert Straightedge Figure 68. Straightedge pattern. -48- Model G0900 (Mfd. Since 03/20)

  • Page 51: Zeroing Out Fence

    Loosen gib adjustment set screws and hex nuts on fence or fences that do not display 0" (see Figure 70). The G0900 features forward and backward spindle rotation; either fence face can function as Lock Handle the infeed or outfeed fence. However, the scales...

  • Page 52: Aligning Fence Faces

    Figure 72. Fence face set screw locations. Figure 71. Example of aligning fence boards. — If fence scales do not display 0" when knob is fully turned, refer to the Zeroing Out Fence section on Page 49. -50- Model G0900 (Mfd. Since 03/20)

  • Page 53: Truing Wooden Fence

    Figure 73. Example of resurfacing fences on a jointer. If fences are not coplanar with each other, remove both fences and resurface as one unit. You can perform this operation on a jointer as shown in Figure 73. -51- Model G0900 (Mfd. Since 03/20)

  • Page 54: Aligning Pulleys

    Open-End Wrench or Socket 16mm ....1 Replace motor access panel and ensure V-belt is properly seated for desired speed To align pulleys: (see Speed Changes on Page 25) before reconnecting machine to power. DISCONNECT MACHINE FROM POWER! -52- Model G0900 (Mfd. Since 03/20)

  • Page 55: Adjusting Spindle Gib

    Evenly adjust set screws small amounts, then test results. When you are satisfied with gib adjust- ment, re-tighten jam nuts without turning set screws. Re-check gib adjustment. If necessary, repeat Steps 2–4. -53- Model G0900 (Mfd. Since 03/20)

  • Page 56: Section 9: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -54- Model G0900 (Mfd. Since 03/20)

  • Page 57: Wiring Diagram

    Start Capacitor Capacitor Capacitor 35MFD 400MFD 35uF Terminal 450VAC 330VAC 1 2 3 4 450VAC Plug HEIGHT SENSOR Circuit Board POWER JUNCTION BOX Ground 220 VAC L6-30 PLUG READ ELECTRICAL SAFETY -55- Model G0900 (Mfd. Since 03/20) ON PAGE 54!

  • Page 58: Electrical Components

    Electrical Components Figure 78. Contactor and overload relay. Figure 79. Power junction box. Figure 81. Motor junction box. Figure 80. DRO circuit board. Figure 82. Height sensor circuit board. READ ELECTRICAL SAFETY -56- Model G0900 (Mfd. Since 03/20) ON PAGE 54!
  • Page 59 Figure 83. ON/OFF buttons. Figure 86. Spindle rotation switch. Figure 84. Start capacitor. Figure 87. Limit switch. Figure 85. Run capacitor. READ ELECTRICAL SAFETY -57- Model G0900 (Mfd. Since 03/20) ON PAGE 54!

  • Page 60: Section 10: Parts

    SECTION 10: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. Guard, Fence & Table 181-2...
  • Page 61 P0900181-2 KNOB BOLT M5-.8 X 25 P0900028 FENCE BRACKET (R) 181-3 P0900181-3 FLAT WASHER 5MM P0900029 SHAFT 181-4 P0900181-4 SLIDING BLOCK P0900030 EXT RETAINING RING 20MM BUY PARTS ONLINE AT GRIZZLY.COM! -59- Model G0900 (Mfd. Since 03/20) Scan QR code to visit our Parts Store.

  • Page 62: Cabinet, Controls & Tools

    154-45 154-46 154-6 153-5 153-6 153-10 153-7 153-11 153-1 153-12 153-2 153-13 153-3 153-4 153-14 153-9 153-16 153-15 153-9 153-1 153-8 BUY PARTS ONLINE AT GRIZZLY.COM! -60- Model G0900 (Mfd. Since 03/20) Scan QR code to visit our Parts Store.
  • Page 63 CONTROL PANEL ASSEMBLY P0900187 STRAIN RELIEF TYPE-1 3/4 154-1 P0900154-1 CONTROL BOX P0900188 FOOT M8-1.25 X 130 154-2 P0900154-2 CONTROL PLATE BUY PARTS ONLINE AT GRIZZLY.COM! -61- Model G0900 (Mfd. Since 03/20) Scan QR code to visit our Parts Store.

  • Page 64: Motor, Handwheel & Spindles

    50-4 130-2 50-5 130-3 130-4 50-6 130-5 50-5 130-4 50-6 130-5 50-5 130-4 50-6 130-6 50-7 130-9 50-10 95V2 189V2 96V2 BUY PARTS ONLINE AT GRIZZLY.COM! -62- Model G0900 (Mfd. Since 03/20) Scan QR code to visit our Parts Store.
  • Page 65 KEY 5 X 5 X 12 RE P0900190 SENSOR BOX P0900078 BUSHING P0900191 PHLP HD SCR M3-1 X 8 P0900079 GASKET BUY PARTS ONLINE AT GRIZZLY.COM! -63- Model G0900 (Mfd. Since 03/20) Scan QR code to visit our Parts Store.

  • Page 66: Labels & Cosmetics

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. BUY PARTS ONLINE AT GRIZZLY.COM! -64- Model G0900 (Mfd.

  • Page 67: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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