Grizzly G0633 Owner's Manual

Jointer/planer combination machine

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Owner's manual (72 pages)

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MODEL G0633/G0634

JOINTER/PLANER

COMBINATION MACHINE

OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#BL8977 PRINTED IN TAIWAN

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Summary of Contents for Grizzly G0633

Page 1 JOINTER/PLANER COMBINATION MACHINE OWNER'S MANUAL COPYRIGHT © APRIL, 2007 BY GRIZZLY INDUSTRIAL, INC., REVISED AUGUST, 2007 (BL) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #BL8977 PRINTED IN TAIWAN...
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Page 3: Table Of Contents
SECTION 5: ACCESSORIES ......32 Foreword ............2 SECTION 6: MAINTENANCE......34 Contact Info ........... 2 Schedule ............34 G0633 Machine Data Sheet ......3 Cleaning ............34 G0634 Machine Data Sheet ......5 V-Belts ............34 Identification ........... 7 Lubrication ...........
Page 4: Introduction
Combination Machine. This please write to us at the address below: machine is part of a growing Grizzly family of fine woodworking machinery. When used according Grizzly Industrial, Inc. to the guidelines set forth in this manual, you can Technical Documentation Manager expect years of trouble-free, enjoyable operation P.O.
Page 5: G0633 Machine Data Sheet
� �� G0633/G0634 Jointer/Planer Combo Machine �� ...
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Page 7: G0634 Machine Data Sheet
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Page 9: Identification
U. Planer Table Height Handwheel H. Fence Adjustment Knob V. Planer Table Height Scale Infeed Table Lock Knob W Outfeed Table Adjustment Knob Infeed Handgrip X. Outfeed Table Lock Knob K. Infeed Table Jointer Dust Port M. Planer Table G0633/G0634 Jointer/Planer Combo Machine...
Page 10: Safety Instructions For Machinery
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Page 12: Section 1: Safety
If normal safety precautions Failure to do so could result in serious per- are overlooked or ignored, serious personal sonal injury, damage to equipment, or poor injury may occur. work results. -10- G0633/G0634 Jointer/Planer Combo Machine...
Page 13: Additional Safety Instructions For Planers
If normal safety Failure to do so could result in serious per- sonal injury, damage to equipment, or poor precautions are overlooked or ignored, seri- ous personal injury may occur. work results. -11- G0633/G0634 Jointer/Planer Combo Machine...
Page 14: Section 2: Circuit Requirements
Electrocution or fire could Amperage Draw result if this machine is not grounded correctly The Model G0633/G0634 motor draws the follow- or if your electrical con- ing amps under maximum load: figuration does not com- ply with local and state Motor Draw at 220V ......
Page 15: Section 3: Set Up
Solvent Cleaner ......As needed ing the entire set up pro- cess! Unpacking The Model G0633/G0634 was carefully packed The Model G0633/G0634 when it left our warehouse. If you discover the is a heavy machine. DO machine is damaged after you have signed...
Page 16: Inventory
D. Hardware and Tools (Not Shown) — Wrench 12/14 ......... 1 — Hex Wrench 3mm ........1 G0633 ONLY (Figure 4) E. Knife Setting Jig Hardware — Knife Setting Gauge Feet ...... 2 — Knife Setting Gauge Rod ....... 1 —...
Page 17: Hardware Recognition Chart
Hardware Recognition Chart -15- G0633/G0634 Jointer/Planer Combo Machine...
Page 18: Clean Up
Refer to the Machine Data Sheet for the weight this protective coating with a solvent cleaner or and footprint specifications of your machine. citrus-based degreaser such as Grizzly’s G7895 Some residential floors may require additional Citrus Degreaser. To clean thoroughly, some reinforcement to support both the machine and parts must be removed.
Page 19: Moving & Placing Base Unit
Figure 8. Only lift the machine enough to clear the floor. Figure 10. Left rear lifting hole location. Figure 8. Lifting model G0633 with a forklift. You can also attach hooks and lifting straps to the machine using the three lifting holes shown in Figures 9 &...
Page 20: Setting Outfeed Table Height
—If the guard does not snap back, remove it �� and repeat Steps 1–3. �� Figure 12. Using a straightedge to align outfeed table height with knife at TDC. -18- G0633/G0634 Jointer/Planer Combo Machine...
Page 21: Knife Setting Gauge
Figure 15. Dust hose attached to jointer dust Figure 14. Knife setting gauge assembly. port. Dust Collection DO NOT operate the Model G0633/G0634 without an adequate dust collection system. This machine creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness.
Page 22: Test Run
—If the machine does not stop, disconnect (see Figure 17). power to the machine. The OFF button is not working correctly. This feature must work properly before proceeding with regu- lar operations. Call Tech Support for help. -20- G0633/G0634 Jointer/Planer Combo Machine...
Page 23: Recommended Adjustments
ADJUSTMENTS. failure is in progress. Jointer Table Parallelism (Page 39) Depth Scale Calibration (Page 46) Fence Stop Accuracy (Page 47) Planer Table Parallelism (Page 50) Feed Roller Spring Tension (Page 51) -21- G0633/G0634 Jointer/Planer Combo Machine...
Page 24: Section 4: Operations
OMMEND that you read books, trade maga- Figure 18. START/STOP button locations. zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. -22-...
Page 25 Fence stops set the fence at 90° or 45° outward. The tilt lock must be tightened before cutting. See Page 47 for more detail on adjusting the fence stops. -23- G0633/G0634 Jointer/Planer Combo Machine...
Page 26: Basic Planer Controls
Jointer-Planer Controls Conversion This section covers the basic controls used during The Model G0633/G0634 is ready for jointer routine planer operations. operations after it is setup. To use the machine as a planer, you must perform a conversion. See Page 22 for a description of START/STOP/ EMERGENCY OFF buttons.
Page 27 Swing the planer dust port clockwise over the base or between pivot points. Your hands cutterhead as shown in Figure 26. could be pinched or crushed! Planer Dust Port Figure 26. Planer dust port setup. -25- G0633/G0634 Jointer/Planer Combo Machine...
Page 28: Stock Inspection And Requirements
Figure 28. Correct and incorrect grain alignment Make sure your workpiece exceeds • to cutterhead (jointer). the minimum dimension requirements (Figures 30 & 31) before edge jointing or surface planing, or it may break or kick back during the operation! -26- G0633/G0634 Jointer/Planer Combo Machine...
Page 29: Squaring Stock
Figure 31. Minimum dimensions for surface planing (thickness planer). Rip Cut on a Table Saw—The jointed edge of the workpiece is placed against a table saw fence and the opposite edge cut off. Previously Jointed Edge -27- G0633/G0634 Jointer/Planer Combo Machine...
Page 30: Surface Planing
To keep your hands safe, DO NOT let them get closer than 4" from the cutterhead when it is moving! Figure 33. Illustration of surface planing results. Repeat Step 7 until the entire surface is flat. -28- G0633/G0634 Jointer/Planer Combo Machine...
Page 31: Edge Jointing
DO NOT let them get closer than 4" from the cutterhead when it is mov- ing! Repeat Step 7 until the entire edge is flat. Figure 35. Illustration of edge jointing results. -29- G0633/G0634 Jointer/Planer Combo Machine...
Page 32: Bevel Cutting
36 & 37). for dangerous conditions as described in the Stock Inspection & Requirements instruc- The Model G0633/G0634 has preset fence stops tions, beginning on Page 26. at 45˚ outward and 90˚. If your situation requires a different angle, the preset fence stops can be Set the cutting depth for your operation.
Page 33: Basic Planer Operation
Steps 3–5. Measure your workpiece thickness and adjust The G0633/G0634 table moves approximately the table height as necessary to take a lighter ⁄ " with one turn of the handwheel.
Page 34: Section 5: Accessories
Power Twist V-belts to replace the stock V-belts ® A great setup tool for other machines! Accurate to on your Model G0633/G0634. 0.001". Indicator rotates 360˚. Figure 40. H9816 Power Twist V-Belt. ®...
Page 35 You can't be too careful when it comes to shop safety! H1300 H1298 G7984 Figure 44. H7319 Carbide Inserts. H9885—HSS Knives for G0633 (Set of 3) H0736 H2347 G9256—6" Dial Caliper Figure 42. Our most popular safety glasses. G9257—8" Dial Caliper G9258—12"...
Page 36: Section 6: Maintenance
We recommend products like SLIPIT ® sion knob (Figure 46). Gun Treatment, or Boeshield T-9 (see ® ® Page 32 for more details). -34- G0633/G0634 Jointer/Planer Combo Machine...
Page 37: Lubrication
V-belt cover to gain seat during this time. access. �� ⁄ " ⁄ " – �� Figure 48. Checking V-belt tension. Figure 49. Roller chains. -35- G0633/G0634 Jointer/Planer Combo Machine...
Page 38 Worm Gear: Inspect every six months and lubri- cate with multi-purpose grease when needed (see Parts Breakdown, P0633409). Remove the worm gear box (see P0633407, Page 61) to inspect. -36- G0633/G0634 Jointer/Planer Combo Machine...
Page 39: Section 7: Service
1. Adjust table gibs (Page 49). 1. Table gibs are too tight. Tables are hard to adjust. 1. Table lock levers too high or too low. 1. Adjust lock nuts and bolts. Tables do not lock. -37- G0633/G0634 Jointer/Planer Combo Machine...
Page 40 3. Surface plane one face so there is a good surface to length. position against the fence. 4. Insufficient number of passes. 4. It may take 3 to 5 passes to achieve a perfect edge, depending on starting condition of board and depth of cut. -38- G0633/G0634 Jointer/Planer Combo Machine...
Page 41: Checking/Adjusting Jointer Table Parallelism
Figure 53. —If the feeler gauge slides with slight resis- tance between the ruler and cutterhead and no gaps appear, go to Step 5. -39- G0633/G0634 Jointer/Planer Combo Machine...
Page 42 Place the straightedge halfway across the of the positions, then follow the Adjusting infeed table and halfway over the outfeed Table Parallelism instructions. table, and adjust the infeed table even with the outfeed table, as shown in Figure 55. -40- G0633/G0634 Jointer/Planer Combo Machine...
Page 43 Set the knives (refer to Page 43). Reinstall the cutterhead guard. -41- G0633/G0634 Jointer/Planer Combo Machine...
Page 44: Inspecting Knives (G0633 Only)
Figure 58. �� Middle Figure 58. Typical gauge positioned over cutterhead knife. �� Carefully inspect how the gauge touches the �� cutterhead and the knife. Figure 59. Checking knife height with a straightedge. -42- G0633/G0634 Jointer/Planer Combo Machine...
Page 45: Adjusting/Replacing Knives (G0633)
For The Model G0633 comes with both jack screws best results, the tables must be parallel with each and springs inside the cutterhead to provide two other (Checking/Adjusting Table Parallelism options for adjusting the knives (see Figure 61).
Page 46 If you used the straightedge to the cutterhead with the new knives. set the knife heights, skip to the next step. Adjusting the knife heights: 10. Replace the cutterhead guard and the motor access panel. -44- G0633/G0634 Jointer/Planer Combo Machine...
Page 47: Replacing Carbide Inserts (G0634)
Torx screw to 48-50 inch/pounds. Note: Excess oil may squeeze between the insert and cutterhead, thereby lifting the insert slightly and affecting workpiece finishes. -45- G0633/G0634 Jointer/Planer Combo Machine...
Page 48: Calibrating Depth Scale
Figure 68, and visually check pulley alignment. Using a screwdriver, adjust the scale pointer to zero (Figure 66). Figure 68. Checking belt alignment. -46- G0633/G0634 Jointer/Planer Combo Machine...
Page 49: Setting Fence Stops
Step 2. 5. Reinstall the V-belt cover, fence bracket and fence assembly. Figure 70. Adjusting fence to 90˚. Tighten the lock nut. Adjust the indicator (if necessary) to 0° to calibrate the fence tilt scale. -47- G0633/G0634 Jointer/Planer Combo Machine...
Page 50: Adjusting Table Lock Levers
Lock Nut Figure 72. Table lock lever bolt. Adjust the bolt height a few turns, lower the table, and try engaging the lock lever. Repeat Steps 3-5 until the lever engages, then secure the lock nut. -48- G0633/G0634 Jointer/Planer Combo Machine...
Page 51: Adjusting Gibs
Note: Tighter gibs reduce play but make it harder to adjust the tables. -49- G0633/G0634 Jointer/Planer Combo Machine...
Page 52: Planer Table Parallelism
FROM THE POWER SOURCE! positioning are not as critical as the cutterhead/ table side-to-side positioning. Therefore, the max- Raise the planer table as far as possible. imum allowable tolerance for the front-to-back parallelism is not more than 0.020". -50- G0633/G0634 Jointer/Planer Combo Machine...
Page 53: Spring Tension
Adjust the set screws to raise or lower the front or back of the table so it is parallel to the cutterhead. Tighten the four cap screws on the cylinder liner. Tension Screws Figure 78. Spring tension screws. -51- G0633/G0634 Jointer/Planer Combo Machine...
Page 54: Anti-Kickback Fingers
Do not apply oil or other lubricants to the anti- freely and easily, clean them with a wood resin kickback fingers. Oil or grease will attract dust, solvent. restricting the free movement of the fingers. -52- G0633/G0634 Jointer/Planer Combo Machine...
Page 55: Electrical Components
Electrical Components Figure 82. Junction box and start capacitor. Figure 80. G0633/G0634 magnetic switch. Figure 83. Run capacitor. Figure 81. Emergency off switch. Figure 84. Jointer table limit switch. -53- G0633/G0634 Jointer/Planer Combo Machine...
Page 56: Wiring Diagram
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Page 57: Stand Assembly Parts Breakdown
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Page 58: Stand Parts List
PWR810 WRENCH 8 X 10 P0633015 EMERGENCY STOP SWITCH CORD PAW03M HEX WRENCH 3MM P0633016 KNOB BOLT 3/8-16 P0633043 SPECIAL SCREW 5/16-18 X 1-1/2 P0633017 STRAIN RELIEF P0633049 KNOB 1/4-20 X 1/2 P0633018 POWER CORD -56- G0633/G0634 Jointer/Planer Combo Machine...
Page 59: Table Assembly Parts Breakdown & List
215-5 P0633215-5 PLATE PB07 HEX BOLT 5/16-18 X 3/4 215-8 P0633215-8 PLATE P0633118 KNOB SCREW 1/4-20 X 1 PS01 PHLP HD SCR 10-24 X 1/2 PS18 PHLP HD SCR 10-24 X 1/4 PN07 HEX NUT 10-24 -57- G0633/G0634 Jointer/Planer Combo Machine...
Page 60: Cutterhead & Motor Breakdown
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Page 61: Cutterhead & Motor Parts List
SET SCREW 1/4-20 X 1/2 P0633200 CUTTERHEAD BLOCK PR26M INT RETAINING RING 52MM P0633201 CUTTERHEAD (G0633) PFH58M FLAT HD ALLEN SCR M5-.8 X 12 (G0633) P0634201 12" SPIRAL CUTTERHEAD (G0634) P62052RS BALL BEARING 6205-2RS 201-1 P0634201-1 INDEXABLE CUTTER (G0634) P0633225 GUARD...
Page 62: Drive Assembly Breakdown & List
CAP SCREW 1/4-20 X 3/4 P0633315 PSB17 CAP SCREW 1/4-20 X 3/8 P0633316 CAM SHAFT PSB07 CAP SCREW 5/16-18 X 3/4 P0633317 ROLL PIN PLN01 LOCK NUT 3/8-16 P0633318 SPACER PSB12 CAP SCREW 5/16-18 X 2-1/2 P0633319 SPROCKET 19T -60- G0633/G0634 Jointer/Planer Combo Machine...
Page 63: Planer Table Breakdown & List
SET SCREW 3/8-16 X 2 P0633415 UNIVERSAL LOCK LEVER PS35 PHLP HD SCR 5/16-18 X 3/4 P0633417 ROLL PIN P0633437 HANDLE P0633418 THRUST BEARING NTB1528 +2AS P0633438 SPECIAL SCREW 3/8-16 X 3-3/8 PR79M INT RETAINING RING 19MM -61- G0633/G0634 Jointer/Planer Combo Machine...
Page 64: Limit Switch Breakdown & List
CAP SCREW 10-24 X 1-1/4 P0633504 SWITCH ACTIVATION ROD PSB06 CAP SCREW 1/4-20 X 1 P0633505 SWITCH ACTIVATION ROD P0633514 LIMIT SWITCH P0633506 SWITCH ACTIVATION ROD P0633515 LIMIT SWITCH CONTROL CORD PLN03 LOCK NUT 5/16-18 -62- G0633/G0634 Jointer/Planer Combo Machine...
Page 65: Fence/Guard Breakdown & List
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Page 66: Fence/Guard List
FLAT HD SCR 1/4-20 X 3/8 PRP05M ROLL PIN 5 X 30 P0633625 TUBE LOCKING SHOE P0633705 TORSION SPRING P0633626 UNIVERSAL LOCK LEVER PR48M EXT RETAINING RING 11MM P0633627 UNIVERSAL LOCK LEVER P0633710 LOAD WASHER -64- G0633/G0634 Jointer/Planer Combo Machine...
Page 67: Safety Labels And Cosmetic Parts
MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. -65-...
Page 68: Warranty And Returns
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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G0634

Grizzly G0633 Owner's Manual

Introduction

Section 1: Safety

Section 2: Circuit Requirements

Section 3: Set up

Section 4: Operations

Section 5: Accessories

Section 6: Maintenance

Section 7: Service

Warranty and Returns

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Summary of Contents for Grizzly G0633

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