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Related Manuals for Grizzly G0612
Summary of Contents for Grizzly G0612
- Page 1 MODEL G0612 6" JOINTER OWNER'S MANUAL COPYRIGHT © JANUARY, 2007 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #JC8885 PRINTED IN CHINA...
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Page 3: Table Of Contents
INTRODUCTION ... 2 Foreword ... 2 Contact Info ... 2 Machine Data Sheet ... 3 Identification ... 4 SECTION 1: SAFETY ... 5 Safety Instructions for Machinery ... 5 Additional Safety for Jointers ... 7 SECTION 2: CIRCUIT REQUIREMENTS ... 8 110V Operation ... -
Page 4: Introduction
INTRODUCTION Foreword We are proud to offer the Model G0612 6" Jointer. This machine is part of a growing Grizzly family of fine woodworking machinery. When used accord- ing to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to... -
Page 5: Machine Data Sheet
45° Inward, 90° and 45° Outward Stops Jack Screw Knife Adjustment ⁄ " Dust Port 2 Safety Push Blocks Dust Collection Fan, Chute and Bag Specifications, while deemed accurate, are not guaranteed. G0612 6" Jointer MACHINE DATA SHEET " x " x 4 ⁄ " x ⁄... -
Page 6: Identification
Figure 1. G0612 identification — front view. A. Outfeed Table B. Cutterhead Guard C. Fence D. Infeed Table E. Depth of Cut Adjusting Knob ON/OFF Switch G. Dust Collection Chute H. Dust Collection Bag Push Blocks Identification Figure 2. G0612 identification — back view. -
Page 7: Section 1: Safety
3. ALWAYS WEAR AN ANSI APPROVED RESPIRATOR WHEN MACHINERY THAT PRODUCES DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses. G0612 6" Jointer 4. ALWAYS USE HEARING PROTECTION WHEN MACHINERY. Machinery noise can cause permanent hearing damage. - Page 8 Make sure you know what type of wood dust you will be exposed to and always wear an approved respirator. ADJUSTING KEYS DAMAGED PARTS LOCK MOBILE BASES USED) BEFORE OPERATING G0612 6" Jointer...
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Page 9: Additional Safety For Jointers
DO NOT joint it! Like all machines there is danger associ- ated with the Model G0612. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the pos- sibility of operator injury. -
Page 10: Section 2: Circuit Requirements
DO NOT connect the machine to the power source until instructed to do so. Amperage Draw The Model G0612 motor draws the following amps under maximum load: Maximum Load ... 12 Amps Circuit Requirements... -
Page 11: Section 3: Setup
G0612 6" Jointer Unpacking The Model G0612 was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice. -
Page 12: Inventory
NOTICE Some assembly fasteners may arrive pre- installed on the machine. Check the mount- ing locations on the machine before assum- ing that any items from the inventory list are missing. G0612 6" Jointer... -
Page 13: Cleanup
See Figure 6 for the Model G0612 over- head view dimensions. 29" Figure 6. Model G0612 overhead view dimensions. -
Page 14: Attaching The Fence Support
Secure the locking plate in position with the fence sliding handle as shown in Figure 11. Locking Plate Fence Support Figure 11. Securing the locking plate assembly with the fence sliding handle. Locking Plate Assembly Locking Plate Pins Assembly Fence Sliding Handle G0612 6" Jointer... -
Page 15: Installing The Fence
Assembly Fence Support Figure 13. Sliding the fence bracket onto the fence support dovetails. G0612 6" Jointer Slide the fence forward until it contacts the cutterhead guard and the cutterhead guard completely covers the cutterhead as shown in Figure 14. -
Page 16: Checking Outfeed Table Alignment
Figure 17. Cutterhead knife clamp screws. ") forward and ", the Figure 18. Knife adjustment jack screws. Use a 4mm hex wrench to loosen the four knife clamp screws. Cutterhead Knife Clamp Screws. Knife Adjustment Jack Screws. G0612 6" Jointer... -
Page 17: Dust Collection
When the clamp is set firmly, tighten the jack screws. G0612 6" Jointer Dust Collection The Model G0612 creates substantial amounts of wood dust while operating. DO NOT oper- ate this machine without an adequate dust collection system. Failure to use a dust col- lection system can result in short and long- term respiratory illness. -
Page 18: Test Run
DISCONNECT THE JOINTER FROM THE POWER SOURCE. Refer to Pages 32 & 33 to troubleshoot the problem. —If you still cannot solve this or any other problem that arises during the test run, call Grizzly Tech Support at (570) 546-9663. G0612 6" Jointer... -
Page 19: Section 4: Operations
This section covers the basic parts and controls used during routine operations. Refer to Figures 21 and 22 for basic parts and control locations. Figure 21. G0612 parts and controls (front view). A. Outfeed Table B. Cutterhead Guard C. Fence D. - Page 20 Figure 22. G0612 parts and controls (back view). Fence Bracket Assembly Fence Tilting Handle K. Fence Sliding Handle A. Outfeed Table: Supports the workpiece after it passes over the cutterhead. B. Cutterhead Guard: Shields the cutterhead to increase operator safety during operation.
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Page 21: Fence Angle Stops
Forward Tab Limit Block Inward Stop Shaft Figure 23. Fence stop parts identification. G0612 6" Jointer To set the 90º stop: DISCONNECT THE JOINTER FROM THE POWER SOURCE! With the fence positioned over the bed and the with the sliding handle locked, loosen the fence tilting handle. - Page 22 45º inward, then tighten the jam nut (where the bolt meets the bracket assem- bly) while holding the stop bolt in place. Some trial-and-error will be required to set this stop correctly. Inward Stop Bolt Figure 26. Adjusting the inward stop. G0612 6" Jointer...
- Page 23 —If the fence is not tilting away from the table at 45º, do Steps 5 & 6 to set the outward stop correctly. G0612 6" Jointer With the outward stop bolt resting against the fence bracket, use an 8mm wrench to adjust the length of the stop until the fence is at 45º,...
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Page 24: Stock Inspection And Requirements
���� ����� 1" Min. Figure 30. Illustration showing the minimum workpiece dimensions for edge jointing. ⁄ " Min. Figure 31. Illustration showing minimum workpiece dimensions for surface planing. 10" Min. ⁄ " Min. 10" Min. 1" Min. G0612 6" Jointer... -
Page 25: Squaring Stock
Previously Surface Planed Face G0612 6" Jointer 3. Edge Joint 0n the Jointer—The concave edge of the workpiece is jointed flat with the jointer. 4. Rip Cut on a Table Saw—The jointed edge of the workpiece is placed against a table saw fence and the opposite edge cut off. -
Page 26: Surface Planing
4" of the cutterhead. DO NOT place either hand closer than 4" from the cutterhead! Failure to heed this warning could result in serious personal injury. Repeat Step 7 until the entire surface is flat. SECTION G0612 6" Jointer... -
Page 27: Edge Jointing
This procedure will better prepare you for the actual operation. Figure 34. Typical edge jointing operation. Figure 35. Illustration of edge jointing results. G0612 6" Jointer To edge joint on the jointer: Read understand SAFETY. -
Page 28: Bevel Cutting
The purpose of bevel cutting is to cut the edge of a workpiece at a specific angle (see Figure 37). The Model G0612 has fence stops you can set at 90˚, 45˚ inward, and 45˚ outward (135˚). If your situation requires a different angle, the fence can be locked anywhere between these angles. -
Page 29: Section 5: Accessories
This new, tool table plus was designed to answer customer requests for a slightly wider and taller table than our G7313 to accommodate a vari- ety of bench-top machines including the G0612 Jointer. Figure 38. H7828 Shop Fox Tool Table Plus. - Page 30 G9643—8" Precision Straightedge G9644—12" Precision Straightedge H2675—16" Precision Straightedge These grade 00 heavy-duty stainless steel straightedges are manufactured to DIN874 stan- dards for professional results in set-up and inspection work. Figure 45 . Straightedges. Safety Stick. ™ G0612 6" Jointer...
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Page 31: Section 6: Maintenance
P0612070. The part number for the fan belt is P0612092. Cleaning Cleaning the Model G0612 is easy and should be done often. Vacuum excess wood chips and sawdust, and wipe off the remaining dust away with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it. -
Page 32: Section 7: Service
2. Resharpen/replace knives as required; set knife alignment correctly 3. Inspect/replace belts with a new ones 4. Replace dented fan cover; replace loose/damaged fan. 5. Replace/tighten as required. 6. Replace warped, bent, or twisted blade; resharpen dull blade. G0612 6" Jointer... - Page 33 1. Knives are out of alignment or inconsistent snipe problems; or consistent difficulty feeding workpiece. 2. Jointer stops are set incorrectly. 3. Fence bracket parts are loose or parts G0612 6" Jointer the cutterhead. edge of the workpiece outfeed table. wood. other in the cutterhead.
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Page 34: Adjusting/Replacing Belts
Adjusting/Replacing Belts Your G0612 uses belts to drive both the cutterhead and the dust collection fan. When these belts are not tensioned correctly, misaligned, or damaged your jointer will not function properly. This sub-section describes how to service these belts.You can order replacement belts from Grizzly. -
Page 35: Replacing Motor Brushes
You can order a new brush kit (two brush assem- blies) from Grizzly. The part number for the brush kit is P0612024-1. Refer to the parts diagram in this manual when replacing worn brushes. -
Page 36: Wiring Diagram
Wiring Diagram ���� ������ ������� ��� �� ������ ������ �� ���� ����� �� ���������������� ����� ��� ��������� ������� ��� ����� ��� ����� ������ ������������� �������������������� ������ -34- G0612 6" Jointer... -
Page 37: Parts Breakdown
��� �� ��� ���� �� �� �� �� �� �� �� �� �� �� �� �� �� �� G0612 6" Jointer Parts Breakdown � � �� �� �� � �� �� �� �� � � �� � � �� ��... -
Page 38: Parts List
PLASTIC NUT LINE CORD SPADE TERMINAL RING TERMINAL FAN BELT V1.25-7A DUST CHUTE FLAT WASHER 5MM DUST COLLECTER BAG HEX NUT M6-1 CLAMP 60MM TIGHTENING HANDLE SWING BRACE M6 X 50MM HEX WRENCH 6MM HEX WRENCH 4MM G0612 6" Jointer... -
Page 39: Safety Label Parts List
MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. G0612 6" Jointer ���... -
Page 40: Warranty And Returns
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. - Page 41 Do you think your machine represents a good value? Would you recommend Grizzly Industrial to a friend? Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times.
- Page 42 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...
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