Grizzly G0510Z Instruction Manual

Grizzly G0510Z Instruction Manual

Grizzly g0510z shaper: supplementary guide
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This update covers changes made to the owner's manual after it was printed. Keep this update with your
owner's manual for future reference. Before operating your new machine, you MUST read and understand
this insert and the entire Model G0510Z manual to reduce the risk of injury from improper use or setup.
If you have questions, contact Tech Support at (570) 546-9663 or by email at techsupport@grizzly.com.
What has changed?
The inventory has changed to reflect an improved tool set now included with the Model G0510Z. All page
references made on this insert refer to the pages in the original Model G0510Z manual.
Removed Inventory
Refer to Piece Inventory on Page 10. These
items are no longer included with the machine.
L.
Flat Wrench 23, 26, 30mm ................ 1 Each
R. Wrenches 8, 14mm ........................... 1 Each
Additional Inventory (Figure 1)
The following items are now included with the
Model G0510Z.
S. Combo Wrench 8/10mm ............................ 1
T.
Combo Wrench 12/14mm .......................... 1
U. Combo Wrench 27/30mm .......................... 1
V. Flat Wrench 27mm ..................................... 1
Figure 1. Additional inventory.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
S
T
U
V
COPYRIGHT © FEBRUARY, 2008 BY GRIZZLY INDUSTRIAL, INC.
#JB10450 PRINTED IN CHINA
MODEL G0510Z
HP SHAPER
3
4
MANUAL UPDATE
Additional Inventory Breakdown &

Parts List

Use this breakdown and parts list together with
those on Pages 36–38.
REF PART #
DESCRIPTION
321
PWR810
WRENCH 8 X 10
322
PWR1214
COMBO WRENCH 12/14MM
323
P0510Z323
WRENCH 27/30MM
324
P0510Z324
FLAT WRENCH 27MM
���
���
���
���

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Summary of Contents for Grizzly G0510Z

  • Page 1: Parts List

    Before operating your new machine, you MUST read and understand this insert and the entire Model G0510Z manual to reduce the risk of injury from improper use or setup. If you have questions, contact Tech Support at (570) 546-9663 or by email at techsupport@grizzly.com.
  • Page 2: Instruction Manual

    MODEL G0510Z INSTRUCTION MANUAL COPYRIGHT © JUNE, 2004 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #TR6235 PRINTED IN CHINA. REVISED JULY, 2007.
  • Page 3 WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. •...
  • Page 4: Table Of Contents

    Router Table Conversion ......................30 Shaper Conversion ........................32 Pulley Alignment ........................33 Truing the Fence ........................33 Replacing Spindle Cartridge Assembly ..................34 G0510Z Electrical Components & Wiring ................35 G0510Z Parts Breakdown & List ....................36 WARRANTY AND RETURNS ......................38...
  • Page 5: Introduction

    INTRODUCTION Foreword Contact Info We are proud to offer the Model G0510Z Shaper. If you have any comments regarding this manual, This machine is part of a growing Grizzly family of please write to us at the address below: fine woodworking machinery. When used accord- ing to the guidelines set forth in this manual, Grizzly Industrial, Inc.
  • Page 6: Controls & Features

    D. Spindle Elevation Handle E. ON/OFF Switch Spindle Elevation Lock G. Fence Lock H. Fence Adjustment Knob Figure 1. Model G0510Z front view controls and Forward/Reverse Switch features. Figure 2. Model G0510Z rear view controls and features. G0510Z 3⁄4 HP Shaper...
  • Page 7: G0510Z Machine Data Sheet

    Phase ⁄ Voltage ................Single-Phase / 110 V Switch ......................Reversible Amps ......................... 10 Cycle at RPM ................60 Hertz at 3450 RPM Bearings ..............Sealed & Permanently Lubricated Specifications, while deemed accurate, are not guaranteed. G0510Z 3⁄4 HP Shaper...
  • Page 8: Section 1: Safety

    TIRED, OR UNDER THE INFLUENCE OF RESPIRATOR WHEN OPERATING DRUGS OR ALCOHOL. Be mentally alert MACHINERY THAT PRODUCES DUST. at all times when running machinery. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses. G0510Z 3⁄4 HP Shaper...
  • Page 9 16. MAKE SURE GUARDS ARE IN PLACE exposed to and always wear a respirator AND WORK CORRECTLY BEFORE approved for that type of dust. USING MACHINERY. G0510Z 3⁄4 HP Shaper...
  • Page 10: Additional Safety Instructions For Shapers

    No list of safety guidelines can be complete. Like all machines there is danger associ- Every shop environment is different. Always ated with the Model G0510Z. Accidents are frequently caused by lack of familiarity or consider safety first, as it applies to your individual working conditions.
  • Page 11: Section 2: Circuit Requirements

    Amperage Draw The Model G0510Z motor will draw 10 amps at full load. Circuit Requirements We recommend using a dedicated circuit for this machine. You MUST connect your machine to a grounded circuit that is rated for the amperage given below.
  • Page 12: Section 3: Set-Up

    About this Section Unpacking The purpose of this section is to guide you The Model G0510Z was carefully packed when it through the required steps to get your machine left our warehouse. If you discover the machine out of its crate and into operating condition.
  • Page 13: Piece Inventory

    In the event that any non-proprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them, or for the sake of expedi- ency, replacements can be obtained at your local hardware store. -10- G0510Z 3⁄4 HP Shaper...
  • Page 14: Hardware Recognition Chart

    Hardware Recognition Chart G0510Z 3⁄4 HP Shaper -11-...
  • Page 15: Clean Up

    Grizzly’s G7895 Degreaser. To clean thoroughly, out limitation. Consider existing and anticipated some parts may need to be removed. For opti-...
  • Page 16: Stand

    “persuasion” to fit together. On the other hand, if as step 1. The stand assembly should now the parts just do not seem to work together, try look like Figure 7. switching parts around (such as cross braces). Figure 7. Stand fully assembled. G0510Z 3⁄4 HP Shaper -13-...
  • Page 17: Fence

    Phillips head screws and flat wash- ers, as shown in Figure 9. Note: Make sure that the Phillips head screws are beyond the outer surface of the fence faces. Figure 9. Mounting fence faces to fence assembly. -14- G0510Z 3⁄4 HP Shaper...
  • Page 18: Safety Guard

    Phillips Head Screws M4-.7 x 10 ...... 2 Hex Nuts M4-.7 ..........2 Flat Washers 8mm ..........2 The Model G0510Z features a clear acrylic safety guard that is designed to help protect the opera- tor from flying wood chips and accidental contact with the cutter/router bit.
  • Page 19: Spindle Preparation

    OFF, disconnect the power rub collars. and correct the problems before operating the machine further. Run the Model G0510Z for a short time. If any problem develops, correct it before attempting to use the machine. Read through the entire manual carefully before attempting to make any cuts with your shaper.
  • Page 20: Section 4: Operations

    The Model G0510Z is ready to use shaper cutters when shipped. If you plan on using shaper cut- ters with your shaper, skip to Page 18 and read Disconnect power from Installing Cutters.
  • Page 21: Installing Cutters

    If the shaper is faster than the learn how to do this. rated speed of the cutter, then the cutter may fly apart during operation and cause an injury. Don't The Model G0510Z comes with ⁄ " and ⁄...
  • Page 22: Changing Rotation

    (the side away from the operator). This does a better job and it is safer for the operator. Figure 16. Spindle height lock knob. Figure 15. FWD/REV switch. Figure 17. Spindle elevation adjustment handle. G0510Z 3⁄4 HP Shaper -19-...
  • Page 23: Fence Adjustments

    Figure 18. Fence adjustments. -20- G0510Z 3⁄4 HP Shaper...
  • Page 24: Straight Shaping

    Note: Only use the miter gauge to shape the ends of your workpiece. Figure 21. Safety boards and push stick in use. Figure 23. Feeding workpiece into shaper, wearing safety glasses and dust mask. G0510Z 3⁄4 HP Shaper -21-...
  • Page 25: Partial Face Removal

    Remember to tighten down the wood facing before starting the shaper. Run a test piece through the shaper (see Figure 24). Figure 25. Proper cutting sequence. Figure 24. Partial feed fence adjustment. -22- G0510Z 3⁄4 HP Shaper...
  • Page 26: Rub Collars

    There are two types of rub collars—solid and ball- bearing. While the Model G0510Z comes with solid rub collars, we carry an extensive line of ball bearing rub collars as upgrades. See Section 5: Accessories on Page 27, the current Grizzly catalog, or www.grizzly.com for listings.
  • Page 27: Irregular Shaping

    If everything is correct, feed your workpiece along the cutter, using firm pressure to Figure 29. Always feed against cutter rotation. keep your work against the rub collar. Feed AGAINST the cutter rotation only. -24- G0510Z 3⁄4 HP Shaper...
  • Page 28: Pattern Work

    See Section 5: Accessories on Page 27, the current Grizzly catalog, or www.grizzly.com for listings of ball bearing rub collars. Figure 31. Rub collar determines depth of cut.
  • Page 29: Shop Made Accessories

    Clamps and screws cannot touch the cut- ter, and the fixtures must be stable in use, with the workpiece resting on the shaper table, not on the fixture. The workpiece must be fixed securely to the jig. -26- G0510Z 3⁄4 HP Shaper...
  • Page 30: Section 5: Accessories

    1/2" Bore, 2" Diameter, 1/2" Cutting Length C2009—1/2" Rabbet 1/2" Bore, 2" Diameter, 1/2" Cutting Length C2310—1/4" Tongue and Groove Set 1/2" Bore, 2" Diameter, 1" Cutting Length C2013—Drop Leaf Cove 1/2" Bore, 2-1/8" Diameter, 7/8" Cutting Length G0510Z 3⁄4 HP Shaper -27-...
  • Page 31 H5554—20 Pc. Carbide 1/4" Router Bit Set H5555—20 Pc. Carbide 1/2" Router Bit Set Figure 33. Ball bearing rub collars. Figure 36. Model H5554/5 20-Pc. 1/4" or 1/2" shank router bit set. -28- G0510Z 3⁄4 HP Shaper...
  • Page 32: Section 6: Maintenance

    The table and other non-painted surfaces on the each time you use it. Check for the following con- Model G0510Z should be wiped clean after every ditions and repair or replace when necessary. use to prevent moisture from wood dust from trapping moisture against bare metal surfaces.
  • Page 33: Section 7: Service Adjustments

    This section is provided for your convenience— it is not a substitute for the Grizzly Service Loosen and remove the taper nut (see Figure Department. If any adjustments arise that are not...
  • Page 34 Figure 39. 11. Save the removed table bolts for when you need to covert the Model G0510Z back to use as a shaper. Figure 39. Collet flush with top of collet nut.
  • Page 35: Shaper Conversion

    To convert Model G0510Z from use as a router table to a shaper: DISCONNECT SHAPER FROM POWER Figure 41.
  • Page 36: Pulley Alignment

    Tighten the setscrews and replace the spin- dle pulley cover after the pulley is aligned. Figure 42. Resurfacing fences on a jointer. G0510Z 3⁄4 HP Shaper -33-...
  • Page 37: Replacing Spindle Cartridge Assembly

    Rather than disassemble the spindle cartridge to remove the bad bearings, Grizzly offers replacement spindle cartridge assemblies (Part# P0510Z317) as whole units, which makes replace- ment very simple. The whole procedure can be accomplished in 15-20 minutes.
  • Page 38: G0510Z Electrical Components & Wiring

    G0510Z Electrical Components & Wiring ����� ��� ����� �� ����� �� ����� �� ����� ������ ��� �� ������� ������ ������ � � � ���� ���� � �� � �� ������� ������ � �� ��� �� � � � �� ��...
  • Page 39: G0510Z Parts Breakdown & List

    G0510Z Parts Breakdown & List 236-4 236-6 236-1 300-4 236-5 236-2 236-3 278-1 300-3 278-2 278-3 300-2 300-1 300-5 210A 300-6 300-7 307A-1 307A 307A-2 -36- G0510Z 3⁄4 HP Shaper...
  • Page 40 SAFETY GLASSES LABEL P0510Z242 HALF COLLAR P0510Z297 FLAT BELT 690 X 10MM PS14M PHLP HD SCR M6-1 X 12 P0510Z298 MOTOR PULLEY P0510Z244 ADJUSTING SCREW STUD PSS01 SET SCREW M6-1 X 10 P0510Z245 STAR KNOB 8MM, PINNED G0510Z 3⁄4 HP Shaper -37-...
  • Page 41: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
  • Page 42 ___No What stationary woodworking tools do you own? Check all that apply. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than three times. ___Air Compressor...
  • Page 43 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...
  • Page 45 Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ® Visit Our Website Today And Discover Why Grizzly Is The Industry Leader! ® • SECURE ORDERING • ORDERS SHIPPED WITHIN 24 HOURS • E-MAIL RESPONSE WITHIN ONE HOUR...

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