Summary of Contents for FujiFilm FinePix S5200 Series
Page 1
DIGITAL CAMERA FinePix S5200/ S5600 SERVICE MANUAL US/CA/EU/EG/EE/AS/CH/JP-Model CAUTION BECAUSE THIS PRODUCTIS RoHS LEAD-FREE COMPLIANT, USE THE DESIG- NATED AFTER-SELES PARTS AND THE DESIGNATED LEAD-FREE SOLDER WHEN PERFORMING REPAIRS. (Refer to page 3 to page 5) WARNING THE COMPONENTS IDENTIFIED WITH THE MARK “ ”...
Page 2
FinePix S5200/S5600 Service Manual SAFETY CHECK-OUT After correcting the original problem, perform the following safety check before return the product to the customer. 1. Check the area of your repair for unsoldered or poorly CAUTION: FOR CONTINUED soldered connections. Check the entire board surface PROTECTION AGAINST FIRE for solder splasher and bridges.
Page 3
FinePix S5200/S5600 Service Manual RoHS lead-free compliance Because this product is RoHS lead-free compliant, use the designated after-sales parts and the designated lead-free solder when performing repairs. <Background & Overview> With the exception of parts and materials expressly excluded from the RoHS directive (*1), all the internal connections and component parts and materials used in this product are lead-free compliant (*2) under the European RoHS directive.
Page 4
FinePix S5200/S5600 Service Manual Setting temperature during lead-free soldering • Lead-free solder melting temperature The melting point of eutectic (Sn-Pb) solder is 183°C, while the melting point of lead-free solder (Sn-Ag-Cu) is 30°C higher at 220°C. • Soldering iron tip temperature The temperature setting for the soldering iron used should be such that the tip of the soldering iron is at the correct bonding temperature for the connection.
Page 5
FinePix S5200/S5600 Service Manual Solder wire (thread) Use the lead-free solders specified below. Solder type: Sn96.5Ag3Cu0.5 (Displayed symbol: SnAgCu) Wire diameter: 0.6, 0.8 or 1.0 mm Sample: lead-free Wire diameter 0.8mm Solder type (Displayed symbol) SnAgCu Flux Conventional flux can be used. Solder application wires (mesh, wicking wire, etc.) Conventional application wires can be used.
CONTENTS FinePix S5200/S5600 Service Manual CONTENTS 1. General ..............7 4. Adjustments ............61 1-1. Product specification ............7 4-1. Important point Adjustment when Replacing Major Parts ..61 1-2. Explanation of Terms ............11 4-2. Measuring Instruments Used ..........61 1-3.
1. General FinePix S5200/S5600 Service Manual 1. General 1-1. Product specification System Model Digital camera FinePix S5200 / FinePix S5600 Effective pixels 5.1 million pixels 1/2.5-inch Super CCD HR Number of total pixels: 5.22 million pixels Storage media xD-Picture Card (16/32/64/128/256/512 MB/1 GB) File format Still image: DCF-compliant Compressed: Exif ver.2.2 JPEG, DPOF-compatible...
Page 8
1. General FinePix S5200/S5600 Service Manual System White balance Automatic scene recognition/Preset (Fine, Shade, Fluorescent (Daylight), Fluorescent (Warm White), Fluorescent (Cool White), Incandescent)/Custom Self-timer Approx. 10 sec./2 sec. Flash type Popping the flash up automatically Effective range (AUTO): Wide-angle: approx. 30 cm-4 m (1.0 ft.-13.1 ft.) Telephoto: approx.
Page 9
1. General FinePix S5200/S5600 Service Manual Power Supply and Others Power supply • 4× AA-size alkaline batteries • 4× AA-size Ni-MH (Nickel-Metal Hydride) batteries (sold separately) Guide to the number of Battery Type With LCD monitor ON With viewfinder (EVF) ON available frames for battery Alkaline batteries Approx.
Page 10
DPC-256 (256 MB)/DPC-512 (512 MB)/DPC-M512 (512 MB)/DPC-M1GB (1 GB) AC Power Adapter AC-5VX Fujifilm Rechargeable Battery 2HR-3UF Fujifilm Battery Charger with Battery BK-NH2 (With Euro type or UK type plug) AC Power Adapter AC-5VH/AC-5VHS Soft Case SC-FXS5 Wide Conversion Lens WL-FX9B Image Memory Card Reader DPC-R1 •...
1. General FinePix S5200/S5600 Service Manual 1-2. Explanation of Terms Deactivated batteries: Leaving an Ni-MH battery unused in storage for a long period may cause a rise in the level of substances that inhibit current flow inside the battery and result in a dormant battery. A battery in this state is referred to as deactivated.
2. Disassembly FinePix S5200/S5600 Service Manual 2-2. Removing the CONST REAR (1) Remove the 2 screws (M1.7 x 9.0). (2) Remove the 3 screws (M1.7 x 3.5). (3) Apply pressure in the direction indicated by the arrow to disengage the catches at (A). (4) Slowly remove the CONST REAR in the direction of the arrow.
Page 16
2. Disassembly FinePix S5200/S5600 Service Manual (5) Unlock connector CN451 and then remove the LCD FPC. (6) Unlock connector CN801 and then remove the MAIN- KSW FPC. Take care that the metal catch (B) on the FRAME LCD does not touch the MAIN PWB ASSY. Long Short [Assembly]...
2. Disassembly FinePix S5200/S5600 Service Manual 2-3. Disassembling the CONST REAR (1) Remove the 5 screws (M1.7 x 4.0). (2) Remove the FRAME LCD. (3) Unlock connector CN802 and then remove the KSW- MSW FFC. (4) Remove the screw (M1.7 x 4.0). (5) Push the MSW PWB lock catch in the direction of the arrow to disengage it.
2. Disassembly FinePix S5200/S5600 Service Manual 2-4. Removing the MAIN PWB ASSY and ST PWB ASSY (1) Disconnect the 4 harness couplings in the direction of the arrows. (2) Remove the 3 FPCs in the direction of the arrows. (3) Remove the FPC in the direction of the arrow. (4) Remove the EVF UNIT in the direction of the arrow.
Page 19
2. Disassembly FinePix S5200/S5600 Service Manual (8) Unlock connector CN101 and remove the FPC. (9) Peel off the TAPE CONDENSER. Note that touching the main capacitor terminals will cause an electric shock. (10) Discharge across the main capacitor terminals. (11) Press on the upper part of the CN701 connector catch.
2. Disassembly FinePix S5200/S5600 Service Manual 2-5. Removing the HOLDER BATTERY (1) Remove the screw (M1.7 x 9.0). (2) Remove the HOLDER BATTERY in the direction of the arrow. [Assembly] Re-assemble by reversing the disassembly procedure. [Notes on assembly] When assembling the HOLDER BATTERY, ensure that the LEVER RELEASE is set to OFF (to prevent damage to SW902 and SW903).
2. Disassembly FinePix S5200/S5600 Service Manual 2-6. Removing the LENS CONST (1) Remove the 3 screws (M2.0 x 9.0). (2) Remove the FRAME MAIN in the direction of the arrow. (3) Remove the LENS CONST in the direction of the arrow. [Assembly] Re-assemble by reversing the disassembly procedure.
2. Disassembly FinePix S5200/S5600 Service Manual 2-7. Removing the CONST FLASH (1) Remove the screw (M1.7 x 4.0). (2) Remove the CONST FLASH in the direction of the arrow. [Assembly] Re-assemble by reversing the disassembly procedure. [Notes on assembly] (1) Push the FLASH CONST lock catch in the direction of the arrow.
2. Disassembly FinePix S5200/S5600 Service Manual 2-8. Disassembling the CONST FRONT (1) Remove the 3 screws (M2.0 x 9.0). (2) Remove the ASSY CASE LENS in the direction of the arrow. (3) Remove the 2 screws (M1.7 x 4.0). (4) Remove the AF LED in the direction of the arrow. (5) Peel off the SHEET PROTECT.
Page 24
2. Disassembly FinePix S5200/S5600 Service Manual MEMO...
3. Schematics FinePix S5200/S5600 Service Manual 3. Schematics 3-1. Cautions <Cautions when replacing parts> • Do not reuse removed parts. Always use new parts. • Note that the negative side of tantalum condensers is readily damaged by heat. • Except for chemical condensers and tantalum condensers, voltage is not displayed on condensers with a voltage resistance of 50V or less.
3. Schematics FinePix S5200/S5600 Service Manual 3-3. Description of Main Block Functions 3-3-1. Technical Overview The FinePix S5200/S5600 features the newly developed 5th-Generation Super CCD HR image sensor combines higher sensitivity with the advanced noise suppression capabilities of the new RP Processor to fully exploit the image quality and resolution of 5.1 effective megapixels.
ZJ00581-100 Discharger Discharge for FLASH UNIT ZJ00525-100 MACRO CHART Resolution inspection Common with the FinePix A201 *1: Differs from bundled cable of FinePix S5200_5600. *2: Please downloaded from Web server (http://fujifilm-di.intranets.com/). *3: Select one the power cable suitable each country.
<Step1> The adjustment software is downloaded from WEB, and software is installed in the PC. We have uploaded the “PC Adjustment Software <Fig. 4-5-1> Fujifilm-di.intranets Screen (ZJ00927-100.zip) for “FinePixS5200_5600_W” on our website: (http://fujifilm-di.intranets.com/). My Computer <Step2> 3.5inch FD(A:) “ZJ00927-100”...
S7000, so if this jig driver software is already installed in the personal computer, it is not necessary to install it. The procedure is given below. <Step 1> DSC jig driver (ZJ00684-100.ZIP) is downloaded from Web server (http://fujifilm-di.intranets.com/). <Fig. 4-5-4> <Step 2> Defrost the downloaded compression software. <Step 3>...
4. Adjustments FinePix S5200/S5600 Service Manual 4-6. Initial Settings of the Adjustment Software * The initial settings are already written in the "FFW.ini" file, therefore perform the following procedure to the letter. Note that, if you change file names, the software will not start up.
Page 65
4. Adjustments FinePix S5200/S5600 Service Manual <Step 3> Select the "EVR&Comm." tab ([1] in Fig. 4-6-3) in the "Customize" dialog box that appears. Set the "EVR&Comm." items ([2] in Fig. 4-6-3) as follows. Item Details etc (-V2) Check LANC page Check <Fig.
Page 66
4. Adjustments FinePix S5200/S5600 Service Manual Cautions When Adjusting Menu Command Details Operation Start Program start *1) FinePix S5200_5600 cannot adjust the EVR data Stop Program stop reading and writing.(Details are right tables.) Temporary stop Temporary program stop Step 0 Do not use *2) End Setting returns the camera from the Jig mode to Terminate program...
4. Adjustments FinePix S5200/S5600 Service Manual 4-7. Starting the Adjustment Software <Step 1> Double-click on [FFW.EXE] (Fig. 4-5-3) in the folder copied to the C drive (see ‘4-5-1. Various downloading software decompressions, preservation methods and notes’) to display the adjustment software start-up screen. <Step 2>...
Page 68
Press the [Enter] key after completing the procedure of (1)-(7). <Fig. 4-7-3> —> The [Firmware version check] screen appears. <Step 5> FirmWare = 1.48 Vendor Name =FUJIFILM Manufacturer =FUJIFILM ProductName =FinePix S5200 Device Type =CAMERA SerialNo...
Page 69
4. Adjustments FinePix S5200/S5600 Service Manual <Step 6> FinePix S5200_5600_W adjustment item selection screen 0. [ R ] : Flash memory reset *Only use for when the MAIN PWB has been replaced. 1. [ L ] : LENS Data Input 2.
4. Adjustments FinePix S5200/S5600 Service Manual 4-8. [R] : Flash Memory Reset <Note> Only reset the flash memory when the MAIN PWB ASSY has been replaced. When the MAIN PWB ASSY has been replaced, always reset the flash memory before making any other adjustments. If the flash memory is reset when the MAIN PWB ASSY has not been replaced, all the adjusted data reverts to the default settings.
Page 71
4. Adjustments FinePix S5200/S5600 Service Manual <Step 2> Flash memory reset (EVR) < Attention > When the MAIN PWB ASSY has been replaced, always reset the flash memory before making any other adjustments. Only reset the flash memory when the MAIN PWB ASSY has been replaced.
4. Adjustments FinePix S5200/S5600 Service Manual 4-9. [L] : LENS Data Input If the LENS CONST or MAIN PWB ASSY was replaced, enter the LENS data. As LENS data, simply enter the number on the lens bar code label. Note: When replacing the MAIN PWB ASSY, always make a note of the LENS bar code label number printed on the LENS CONST.
Page 73
4. Adjustments FinePix S5200/S5600 Service Manual <Step 3> LENS Data Input is completed. Press the [Enter] key to return to the Adjustment Item Selection Screen. <Fig. 4-9-3>...
Bottom line: 0149 (four digits) <Fig. 4-10-1> The name of the CCD data file containing this number is “501W0149.dat”. (http://fujifilm-di.intranets.com/) Cautions: 1. The CCD defect data file extension is “dat”. Depending upon Windows settings, this extension may not be displayed. In this case, change the settings to ensure that it is displayed.
Page 75
4. Adjustments FinePix S5200/S5600 Service Manual < Adjustment > <Step 1> Select [F4] CCD Data Input on the [Adjustment Items Select] screen. --> The [CCD Data Input Start] screen appears. <Step 2> Run the adjustment in accordance with the instructions on the screen. 501W0149 CCD Data Input <...
4. Adjustments FinePix S5200/S5600 Service Manual 4-11. [F5] : CAMERA Adjustment (shutter adjustment, adjustment for reduced aperture sensitivity, ISO sensitivity adjustment, white balance adjustment, AE adjustment, offset level adjustment, Shading adjustment) < Setup for Camera Adjustment> Finish the calibration of the pattern box before CAMERA adjustment. Maximum 40mm Maximum 5mm Maximum 30mm...
Page 77
4. Adjustments FinePix S5200/S5600 Service Manual <Step 3> Shutter adjustment (1) Set the distance between the camera and pattern box. (2) The LB140 filter is not placed in front of the lens. When preparations are complete, press the [Enter] key. LB140 filter ------------------------------ 5mm or...
Page 78
4. Adjustments FinePix S5200/S5600 Service Manual <Step 5> OFD sensibilty adjustment (1) Set the distance between the camera and pattern box. (2) The LB140 filter is not placed in front of the lens. When preparations are complete, press the [Enter] key. LB140 filter ------------------------------ | <------------>...
Page 79
4. Adjustments FinePix S5200/S5600 Service Manual <Step 7> WB adjustment without filter (1) Set the distance between the camera and pattern box. (2) Remove the LB140 filter from front of the lens. When preparations are complete, press the [Enter] key. LB140 filter ------------------------------ | <------------>...
Page 80
4. Adjustments FinePix S5200/S5600 Service Manual <Step 9> WB adjustment Hi without filter (1) Set the distance between the camera and pattern box. (2) Remove the LB140 filter from front of the lens. When preparations are complete, press the [Enter] key. LB140 filter ------------------------------ | <------------>...
Page 81
4. Adjustments FinePix S5200/S5600 Service Manual <Step 8> Camera Adjustment is completed. Press the [Enter] key to return to the Adjustment Item Selection Screen. <Fig. 4-11-10>...
4. Adjustments FinePix S5200/S5600 Service Manual 4-12. [F6] : AF Adjustment <Setup for AF Adjustment> (1) Adjust the distance between the Siemens star chart and the lens front of the camera to "23.6+-2mm" (2) Illuminate the AF chart with a light source. Ensure that the brightness at the surface of the AF chart is between 9.0 and 11.5EV. (3) Place the conversion lens concentric with the camera lens.
Page 83
4. Adjustments FinePix S5200/S5600 Service Manual <Step 3> AF Adjustment (1) Place the Siemens star chart at a distance of 924.9+-1.25mm from the lens-face of the conversion lens. (2) Place the conversion lens at a distance of 23.6+-2mm from the lens-face of the lens. (3) Adjust the position of the camera so that the center of the AF chart is displayed in the camera LCD.
Page 84
4. Adjustments FinePix S5200/S5600 Service Manual <Step 5> The AF Adjustment is completed. Press the [Enter] key to return to the Adjustment Items Select Screen. <Fig. 4-12-4>...
4. Adjustments FinePix S5200/S5600 Service Manual 4-13. [F1] : Battery Voltage Adjustment <Setup for Flash Adjustment> (1) When adjusting the battery voltage, supply power (3.70V) to the camera from the [Power Cable Jig] before setting the jig mode. (2) Always measure input voltage in the vicinity of the DC IN terminal. (3) When reducing the voltage, adjust the stabilized power supply to ensure that the voltage is not reduced excessively from the measured point.
Page 86
4. Adjustments FinePix S5200/S5600 Service Manual <Step 2> Run the adjustment in accordance with the instructions on the screen. Battery Voltage Adjustment <Preparations> 1. Check that the Power Cable Jig and the camera are connected. *If not, return to the Jig Mode Setup screen, and connect the Power Cable Jig and the camera.
Page 87
4. Adjustments FinePix S5200/S5600 Service Manual <Step 4> Battery Voltage Adjustment (1) Supply 4.40V (+0.02V/-0.00V). When preparations are complete, press the [Enter] key. Result= (2) Supply 4.00V (+0.02V/-0.00V). When preparations are complete, press the [Enter] key. <Fig. 4-13-3> —> The [7.20V Input] screen appears. <Step 5>...
Page 88
4. Adjustments FinePix S5200/S5600 Service Manual <Step 6> Battery Voltage Adjustment (1) Supply 4.40V (+0.02V/-0.00V). When preparations are complete, press the [Enter] key. Result= (2) Supply 4.00V (+0.02V/-0.00V). When preparations are complete, press the [Enter] key. Result= (3) Supply 7.20V (+-0.05V). When preparations are complete, press the [Enter] key.
4. Adjustments FinePix S5200/S5600 Service Manual 4-14. [F7] : Flash Adjustment <Setup for Flash Adjustment> (1) As flash adjustment is readily affected by external light, ensure that the vicinity of the gray chart is very dark. (2) Ensure that distance is measured from the front of the camera during flash adjustment. (3) When adjusting the flash, always ensure that AF adjustment is complete before beginning flash adjustment.
Page 90
4. Adjustments FinePix S5200/S5600 Service Manual <Step 3> Flash Adjustment (1) Adjust brightness so that the periphery of the gray chart is as dark as possible. (2) Adjust the camera so that the entire chart is shown on the LCD monitor. (3) Press the flash pop-up button.
4. Adjustments FinePix S5200/S5600 Service Manual 4-15. [F11] : Video Adjustment <Setup for Video Adjustment> (1) Set up the PCI-2746C board in the computer as explained in the instructions for the video adjustment jig. (2) If the waveform of the brightness signal (Y) or color signal (C) does not appear in the “WAVE No. 0” window during adjustments, check the connections of the video adjustment jig.
Page 92
4. Adjustments FinePix S5200/S5600 Service Manual <Step 2> Run the adjustment in accordance with the instructions on the screen. Video Adjustment < Video Adjustment Preparations > (1) Connect the camera and video adj. jig with the video cable. (2) Confirm Video jig is connected with the video cable. When preparations are complete, press the [Enter] key.
4. Adjustments FinePix S5200/S5600 Service Manual 4-16. [F8] : Firmware Download Attention : When the download of the firmware is needed, FUJI SERVICE BULLETIN is contacted from FTYO/QA. Till then, disregard this item. <Setup for Firmware Download> FinePix S5200/S5600 PC for adjustment and checks USB cable AC Power Adapter <Step 1>...
Page 94
4. Adjustments FinePix S5200/S5600 Service Manual <Step 2> Run the adjustment in accordance with the instructions on the screen. Firmware Download LED lights to orange while downloading the firmware. Do not turn off the power while downloading the firmware. c:\FinePixS5200_5600_W\Firmwear\SU1760RSC.bin Press the ENTER Key to start download.
4. Adjustments FinePix S5200/S5600 Service Manual 4-17. [F12] : End Setting (Destination setting, USB ID write, Product mode setting) 1. The End setting consist of the following settings. * Destination setting * USB ID write * Product mode setting (mass storage identification) 2.
Page 96
4. Adjustments FinePix S5200/S5600 Service Manual <Step 1> Select [F12] End Setting on the [Adjustment Items Select] screen. —> The [End Setting Description] screen appears. <Step 2> Run the adjustment in accordance with the instructions on the screen. End Setting The End settings consist of the destination setting, the USB_ID write, and product mode settings (= Mass Storage recognition).
Page 97
4. Adjustments FinePix S5200/S5600 Service Manual <Step 4> Destination setting The destination is selected from an undermentioned list, according to third character from left side of the serial number. The third character <A> FinePix S5200 J-model 0 to 9 <B> FinePix S5200 US/CA-model A to H,J,K <C>...
Page 98
4. Adjustments FinePix S5200/S5600 Service Manual <Step 6> USB ID Selected U.S.A.. Press the [Enter] key! <Fig. 4-17-5> —> The [FinePix S5200_5600 Adjustment End] screen appears. <Step 7> FinePix S5200_5600 Adjustment completed. 1) Remove USB cable from the camera. 2) Press the [Enter] key. -->...
5. Inspection FinePix S5200/S5600 Service Manual 5. Inspection 5-1. Required Measuring Equipment Measuring equipment Remarks Power supply AC adapter (AC-5V), Regurated power supply Digital voltmeter For general use Ammeter For general use (able to measure 1mA or less) Power Cable Jig Common with adjustment JIG (ZJ00580-100) xD-Picture card For general use...
6. Parts List FinePix S5200/S5600 Service Manual 6-4. Electrical parts [NOTE] The components indicated by mark are critical for safety. * Due to standardization, replacement in the parts list may be different from When indicated parts by reference number, please include the parts list specified in the circuit or the components used on the set.
7. Appendix FinePix S5200/S5600 Service Manual 7. Appendix 7-1. List of Related Technical Updates Issued To ensure that after-sales srevice is performed accuratety, keep a record here of the technical updates issued that cover this device. Technical Update No. Date Title Details/Other...
Page 121
FUJI PHOTO FILM CO., LTD. 26-30, Nishiazabu 2-chome, Minato-ku, Tokyo 106-8620, Japan.