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Operation
RoadLazer
Line Striping System
- For the Application of Road Marking and Reflective Coatings -
List of Models (see page 2)
2900 psi (20 MPa, 200 bar) Maximum Working Pressure
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
™
RoadPak
- For Professional Use Only -
™
3A1214D
ENG
ti15835b
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Table of Contents
Related Manuals for Graco RoadLazer RoadPak 24G677
Summary of Contents for Graco RoadLazer RoadPak 24G677
- Page 1 Operation ™ ™ RoadLazer RoadPak 3A1214D Line Striping System - For the Application of Road Marking and Reflective Coatings - - For Professional Use Only - List of Models (see page 2) 2900 psi (20 MPa, 200 bar) Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual.
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Page 2: Model Number Description
Models Models Ref. Model Number Description 24G624 1 Pump RoadPak 24G625 2 Pump RoadPak 24G626 Single Hitch Mounting Frame 24G627 RoadPak Slide in Mounting Frame 24G628 1 Pump RoadPak Gun Arm 24G629 2 Pump RoadPak Gun Arm 24G630 Gun Arm Beam 24G632 RoadLazer/RoadPak Control 24G633... - Page 3 Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
- Page 4 Warnings WARNING WARNING WARNING WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.
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Page 5: Introduction And General Information
Introduction and General Information Introduction and General Information Introduction Front Guidance System The Front Mechanical Guidance System provides the This manual and those listed below provide pre-setup user with a pointer for alignment on either the left or right requirements, parts lists, setup, operation, and mainte- side of the vehicle. -
Page 6: Component Identification
Component Identification Component Identification ti15836b 3A1214D... -
Page 7: Component Function
Component Function Component Function Air Regulator Allows regulation of the bead tank air pressure Holds up to 36 gallons of reflective materials or element for single or double drop Bead Tank beading Air Accumulator Tank Helps reduce air temperature from compressor Hydraulic Valve Valve to shut off/on the hydraulic fluid to the hydraulic motor Fluid Filter... -
Page 8: Charge Battery
Setup Setup The RoadPak can be mounted in the front or rear of the vehicle bed as well as in any orientation desired. The base of the RoadPak is 39.5 in. x 49.5 in. (1.0m x 1.25m). Charge Battery If the battery is newly purchased or has not been used for a long time, charge it before you use it. -
Page 9: Filter Orientation
Setup Filter Orientation 2. Tighten nut until the hitch insert bracket is pulled securely to the receiver and no play is seen After mounting and securing the RoadPak to the vehi- between the two parts. cle, position the filter assemblies as desired. 1. - Page 10 Setup RoadPak Mounting Bracket (24G627) 1. Slide the RoadPak mounting arms (304) between the two fork lift channels in the frame. Installation (Option 2) ti16917a 2. Depending on where the RoadPak is located on the ti16441a vehicle determines which holes to bolt through on the RoadPak frame.
- Page 11 Setup 4. Install the height adjustment bracket (303) to the NOTE: It is recommended to bolt the mounting RoadPak mounting arms (304) with bolts (312), bracket through the bed of the vehicle to the frame washers (307), and nuts (315). of the vehicle.
- Page 12 Setup Wide Orientation 3. Install the height adjustment bracket to the RoadPak mounting arms (303). ti16921a ti16657a 1. Bolt brackets (316) to the RoadPak in four locations with bolts (312), washers (307), and nuts (315). It is ideal to locate the brackets as far apart as possible to provide optimal support.
- Page 13 Setup 5. Install stow-bracket (302) to height adjustment 1. To shorten the beam to 75.75 in. long, cut 12 in. bracket (303). Locate the bottom of the from the end the beam towards the next hole on the stow-bracket 21 in. to 25 in. (53cm - 63cm) from the beam.
- Page 14 Setup 3. Attach the handle (702) to each end of the slide 6. Lift gun arm to a vertical position and slide it over beam. Press the cotter pin (707) through the handle the stow bracket. to hold it in place. Fasten nut (706) and bolt (705) through the slide beam on both ends to act as stops on the channel.
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Page 15: Hose Routing To Pumps And Tanks
Setup Hose Routing to Pumps and Tanks 3A1214D... -
Page 16: Hose Routing
Setup Hose Routing Hose Connection 1. Pull slide beam out to one side of the vehicle. Pull 1. Install suction tubes to the RPS 2900 pump and gun arm out and lower it to make sure the hose bun- route to paint drum. dle has been secured at the proper location to ensure full movement for the gun arm to move from one side to the other. -
Page 17: Electrical Cable Connections
Setup 5. Install air hose to quick connect fitting on air tank. 2. Connect control cable to the junction box. Fasten cable to cable clamp for strain relief (S) on the con- nection. ti16914a ti16595a Electrical Cable Connections 3. Route the control cable to the cab of the vehicle 1. -
Page 18: Install Front Pointer Instructions
Setup Install Front Pointer Instructions 5. Slide support bar (351) through brackets (355) and tighten fasteners to secure in place. 1. Locate an area on the vehicle to mount the Road- Pak pointer system that will allow the user to see the indicator rod from the driving position or with the help of the Road View Camera System. -
Page 19: Operation
Operation Operation Pressure Relief Procedure 4. Relieve hose pressure through guns. Use Program- mable Skipline Controller to trigger each gun for at least 3 seconds each. NOTE: Always relieve pressure with the guns--not with the filter drain valves. INJECTION HAZARD The system pressure must be manually relieved to pre- 5. -
Page 20: Emergency Shut Off
Operation Air System Pressure Relief 2. Pull slide beam to left or right side of vehicle. Lock slide beam clamps. 1. Relieve air pressure in air tank by turning air valve to OPEN position. 3. Remove gun arm from upright stowed position, and slide to end of boom. - Page 21 Attach ground wire to pail and to earth ground. 4. Fill fuel tank. 5. Check hydraulic oil level. Add only Graco Hydraulic Oil, ISO 46 169236 (5 gallon/18.9 liter) or 207428 (1 gallon/3.8 liter). Hydraulic tank capacity is approxi- mately 4.0 gallons (15.14 liters).
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Page 22: Start Engine
Operation Start Engine 2. Slowly turn pressure control clockwise until pump begins to stroke. Gasoline is extremely flammable and explosive under certain conditions. Fuel could spray from the fuel line connector when it is disconnected from engine. Fuel could come in contact with the hot muffler and cause fire or explosion. -
Page 23: Turn On Bead System
Operation 6. When paint comes out of return lines, set hydraulic 6. Turn off guns with Programmable Skipline Control- valve to OFF position. ler. 7. Close all dump valves. Turn on Bead System 1. Turn bead system valve to ON position. ti16551a 8. -
Page 24: Flushing The System
Operation Flushing the System 8. Turn on Programmable Skipline Controller. NOTE: Unit will not start until Controller is turned 9. Start Engine as follows: a. Set Choke ON. 1. Perform Pressure Relief Procedure, see page 19. b. Set throttle. 2. Flush the system with compatible solvent. Check c. - Page 25 Operation 13. Open only spray gun ball valves corresponding to 17. When water/solvent comes out of spray gun, set paint pumps or color used. NOTE: Never open both hydraulic valve to OFF position. valves on the two-color gun at the same time. Paint 18.
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Page 26: Securing Gun Arm For Transportation
Operation Securing Gun Arm for 5. Unlock two red-handled clamps and center the slide beam on the vehicle. Transportation NOTE: Never transport the RoadLazer while the paint gun ball valves are open, the system is under pressure, and the engine is running, as this could cause damage to components. -
Page 27: Technical Data
Hydraulic oil reservoir capacity 4 gallons (15 liters) Compressor Oil 9502 SAE 30W non-detergent oil Hydraulic Oil Graco approved 169236 (5 gal) 207428 (1 gal) ISO 46 Glass bead capacity 450 lb (204 kg) ® Kohler is a registered trademark of the Kohler Co. -
Page 28: Graco Standard Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.