Siemens SINAMICS SM150 6SL3810-7NN38-0AA1 Operating And Installation Instructions
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Siemens SINAMICS SM150 6SL3810-7NN38-0AA1 Operating And Installation Instructions

Siemens SINAMICS SM150 6SL3810-7NN38-0AA1 Operating And Installation Instructions

Medium-voltage drive
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Edition
10/2019
Operating Instructions
Installation Instructions
Medium-Voltage Drive
SINAMICS SM150
Type 6SL3810-7NN38-0AA1
This documentation pertains to
EXAMPLE
www.siemens.com/drives

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Summary of Contents for Siemens SINAMICS SM150 6SL3810-7NN38-0AA1

  • Page 1 This documentation pertains to EXAMPLE Operating Instructions Installation Instructions Medium-Voltage Drive SINAMICS SM150 Type 6SL3810-7NN38-0AA1 Edition 10/2019 www.siemens.com/drives...
  • Page 2 28.10.2019 14:06 V32.00...
  • Page 3 Introduction Safety instructions Description Medium-Voltage Drive Preparations for use SINAMICS SM150 Type 6SL3810-7NN38-0AA1 Installation Electrical connection Operating Instructions Installation Instructions Start-up Operation Maintenance Spare parts Disposal This documentation pertains to Service & Support EXAMPLE Technical data and drawings Checklists and forms Edition 10/2019...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Terminal Modules........................34 3.5.4 Voltage Sensing Module ......................35 3.5.5 SMC30 Sensor Module ......................35 3.5.6 Precharging..........................35 3.5.7 Electromechanical door interlock system................36 3.5.8 Make-proof grounding switch ....................36 3.5.9 Circuit-breaker (provided by the customer)................36 3.5.10 Converter transformer ......................37 SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 6 Requirements for installation location ..................69 Inspections when receiving the delivery.................69 4.2.1 Scope of delivery........................69 4.2.2 Checking shock and tilt indicators..................70 4.2.3 Checking the load handling attachments ................71 Transportation ........................72 4.3.1 Transport markings ........................72 SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 7 Connect the power cable to the motor and the supply system ..........99 6.5.6 Connect the auxiliary voltage ....................101 6.5.7 Connecting the encoder .......................102 6.5.8 Interconnecting optional connections...................103 6.5.9 Fastening the cable ducts with cable ties................103 SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 8 Grounding using a make-proof grounding switch..............144 Opening the doors........................145 9.3.1 Opening the power unit doors for maintenance work............145 9.3.2 Manually unlocking power unit doors ...................146 9.3.3 Secure locking system (option M10) ..................147 Inspection and maintenance ....................148 9.4.1 Inspection..........................148 SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 9 Checklists and forms ..........................175 Mechanical installation: Checklist ..................175 Checklist for electrical installation ..................176 Index.................................181 Tables Table 3-1 Example of the cyclic function test log ..................60 Table 6-1 Dimensioning cables ........................97 Table 6-2 Cable cross-sections ........................97 SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 10 Transporting a transportation unit (still in packaging) with a crane ..........77 Figure 4-6 Example: Label with instructions for opening the doors ..............79 Figure 5-1 Removing the support rails......................84 Figure 5-2 Screwing cabinets together ......................85 Figure 5-3 Grounding bar ..........................87 SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 11 Example of an AVT combination module ..................157 Figure 9-8 Remove the operator panel.......................158 Figure 9-9 Card slots ..........................159 Figure 9-10 Releasing screw connections....................161 Figure 9-11 Replacing the precharging transformer ..................165 Figure 9-12 Replacing the precharging rectifier....................166 SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 12 Table of contents SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 13: Introduction

    ● Lists are formatted as bulleted lists. – Lists on the second level are hyphenated. Note The note provides you with additional information about the product itself, handling the product - and the relevant documentation. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 14 Introduction 1.1 About these instructions SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 15: Safety Instructions

    To ensure your own personal safety as well as to avoid material damage, always comply with the safety-relevant instructions when carrying out any work. Also carefully comply with the 5 safety rules according to EN 50110‑1 "Working in a no-voltage state" in the specified sequence. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 16: Safe Handling

    ● Carry out a safety inspection for functions relevant to safety on the entire system, including all safety-related components. ● Ensure that the safety functions used in your drives and automation tasks are adjusted and activated using the appropriate parameterizing. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 17 The maximum permissible input currents are listed in the "Technical specifications". ● Remove contamination and dirt. ● After installation and mounting, carefully check that no objects have been left in the device. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 18: Electromagnetic Fields In Electrical Power Engineering Installations

    Electromagnetic fields in electrical power engineering installations Electromagnetic fields are generated during operation of electrical power engineering installations. Electromagnetic fields can interfere with electronic devices, These devices can malfunction if electromagnetic fields are present. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 19: Components That Can Be Destroyed By Electrostatic Discharge (Esd)

    The necessary ESD protective measures for the entire working range for electrostatically sensitive devices are illustrated once again in the following drawings. Precise instructions for ESD protective measures are specified in the standard DIN EN 61340‑5‑1. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 20: Information For Nominated Persons In Control Of An Electrical Installation

    "Technical data and drawings." Ensure that the specific safety and construction regulations and the regulations for using personal protective equipment are observed during all work. ● The operating instructions and the complete product documentation are always available when carrying out any work. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 21: Grounding Concept

    Select the highest cross-section of the protective grounding conductor from one of the following variants: – According to local wiring regulations – Calculated according to IEC 60364-5-54, 543.1 – Half a phase conductor cross-section SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 22: Installation Site Safety

    In Germany, "electromagnetic fields" are subject to regulations BGV B11 and BGR B11 stipulated by the German statutory industrial accident insurance institution. ● Display adequate hazard warning notices on the installation. ● Place barriers around hazardous areas. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 23: Residual Risks

    – Extraordinarily high temperatures, including open fires as a result of the fault – Emissions of light, noise, particles or gases Devices with "Open Type/IP20 degree of protection" must be installed in an electrical room or a comparable environment. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 24: Security Information

    In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions constitute one element of such a concept. Customers are responsible for preventing unauthorized access to their plants, systems, machines and networks.
  • Page 25 Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber...
  • Page 26 Safety instructions 2.9 Security information SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 27: Description

    DC link has been completely discharged. ● The EMERGENCY OFF mushroom pushbutton in the cabinet door is a pushbutton with mechanical interlock system for EMERGENCY OFF, Stop Category 0 (standard). SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 28: External Safety Components

    ● Shutdown in the event of control component failure ● Internal protection functions for the control hardware ● Protection against communication failure between the closed-loop control and the power unit ● Anti-condensation heating SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 29: Protection And Monitoring Functions For External Components

    Transformer and motor can be monitored in the device. A fast protective shutdown that you can activate for external problems, e.g. short-circuits, is present. Design 3.3.1 Components The basis configuration is equipped with the following components: ● Active Line Module ● DC link ● Motor Module SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 30: Figure 3-1 Design Of The Power Unit

    DC link with dry-type capacitors ② Circuit-breaker Motor Module (3-level inverter) with IGBT ③ Drive transformer Motor-side voltage/current transformers ④ Active Line Module (3-level inverter with High-voltage motor IGBT) Figure 3-1 Design of the power unit SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 31: Design Of The Active Line Module And Motor Module

    The DC link is discharged by means of balancing resistors. Description of the components Further information is available in the following documents: ● Additional information about connecting the various components is provided in the circuit manual. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 32: Simotion Control Unit

    ● You can find the following documents in SIOS: SIMATIC NET for SIMOTION SIMATIC NET for SIMOTION (https://support.industry.siemens.com/cs/ww/en/view/ 109767629) SIMATIC HMI operator panel TP177A, OP177 SIMATIC HMI operator panel (https://support.industry.siemens.com/cs/ww/en/view/ 21084461) SIMOTION D4x5 Equipment Manual SIMOTION D4x5 Equipment Manual (https://support.industry.siemens.com/cs/ww/en/view/ 109757331) SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 33: Power Stack Adapter

    This is where the galvanic isolation (electrical coupling via light) between the power unit and the open-loop controller takes place. Data is exchanged between the Power Stack Adapter and the Control Unit via the DRIVE-CLiQ high-speed serial communication interface. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 34: Terminal Modules

    Figure 3-3 Overview of PSA interfaces 3.5.3 Terminal Modules The Terminal Modules are the central interface for digital and analog inputs and outputs. You can optionally expand the interface to include additional Terminal Modules. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 35: Voltage Sensing Module

    Precharging current in three-phase 400 V supply with 3.3 kV; and 4.16 kV single connection 20 A Discharging time of the DC link T ≈ 300 s DISCH The time can vary depending on the system SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 36: Electromechanical Door Interlock System

    ● A feedback signal must be available for each of the circuit-breaker states CLOSED and OPEN. The feedback signals must not be delayed. Consequently, do not use any coupling relays. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 37: Converter Transformer

    Actual current and voltage values are recorded by the AVT combination module . The AVT combination module converts analog signals into digital signals and forwards them to the PSA. The signals are transferred to the PSA via fiber-optic cables. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 38: Common Power Supply

    This requires that the upstream miniature circuit-breaker is opened and after approximately 10 seconds is closed again. 3.5.12.2 Design Figure 3-5 Design when using IGBTs SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 39: Connections

    Description 3.5 Description of the components 3.5.12.3 Connections ① ④ LED display for the power output Signaling ② ⑤ Operating display Line connection ③ Power outputs Figure 3-6 Overview SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 40: Dm10 Diagnostics Module

    ● Output of eight analog signals to the following signal receivers: – PADU8 – Indicating instruments – Control station/I&C ● Supply of the digital and analog signals to measuring sockets for simplified diagnosis with an oscilloscope. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 41: Signal Processing

    (reduced by 5 V) by a factor of 2. As a result of this signal handling, it is also possible to represent signals in a range of values from -10 V to +10 V. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 42: Voltage Monitoring

    "Power Supply OK". If the status of the power supply is signaled to the closed-loop control system as "Power Supply Not OK", then the closed-loop control system intervenes and shuts down the drive in a controlled manner to prevent damage to the drive. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 43: Customer Terminal Strips

    ● Protection and monitoring equipment ● DC link precharging ● Cooling unit pumps Refer to the technical data for the auxiliary power supply current rating. The terminal assignment is provided in the circuit diagram. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 44: Isolation Amplifiers For Optional Analog Inputs (Option E86)

    The TM31 Terminal Module provides the following inputs and outputs: ● 8 digital inputs ● 4 bidirectional digital inputs and outputs ● 2 relay outputs with changeover contact ● 2 analog inputs SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 45: Additional Terminal Module Tm15 (Option G63)

    The pulse distributor converts the HTL incremental encoder signals to two separate RS422 signal outputs. The inputs are electrically isolated from the outputs. The connection is made by means of 8-pin terminal blocks. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 46: Optical Bus Terminal (Obt) For Profibus (Option G71)

    "Safe Torque Off" is a function that prevents the drive from restarting unexpectedly according to EN 60204-1, Section 5.4. The safety-related STO function is integrated in the drive, and is independent of the operating functions of the drive. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 47: Safety Information Regarding The "Safe Torque Off / Safe Standstill" Function

    ● Ensure that the "Safe Torque Off / Safe Standstill" function is clearly deactivated. ● Remove the "Safe Torque Off" mushroom pushbutton and press the "Safe Torque Off" button to make clear that the "Safe Torque Off / Safe Standstill" function is deactivated. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 48 – cannot be protected against restart using the "Safe Torque Off" function. Sudden and unexpected restart of the motor can result in death, serious injury or substantial material damage. ● Take appropriate countermeasures such as mechanical braking. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 49: Description

    The central components of the "Safe Torque Off" function are the safety relay -K110 and the PSA. Standard components are used for the additionally required time relay -K120 and auxiliary contactors ‑K121, ‑K125 and ‑K130. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 50: Figure 3-9 "Safe Torque Off" Block Diagram

    Activation and acknowledgment of the "Safe Torque Off" safety function must be arranged such that the equipment can be seen from the activation site, that is, no danger while deactivating the "Safe Torque Off" safety function. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 51: Figure 3-10 Connection Possibilities - Mushroom Pushbutton "Safe Torque Off

    EN 418 and IEC 60947-5-5, e.g. Siemens 3SB3000-1HA20. – 2NC switching element Positive opening according to IEC 60947-5-1, Annex K, e.g. Siemens 3SB3403-OE The mushroom pushbutton is connected via a 4-wire shielded control cable with a wire cross section ≥ 0.5 mm , e.g.

  • Page 52: Figure 3-11 Connection Possibility Button - "Acknowledge Safe Torque Off" Or "Acknowledge

    Figure 3-11 Connection possibility button – "Acknowledge Safe Torque Off" or "Acknowledge" The line-side circuit breaker, e.g. Siemens vacuum circuit breaker SION 3AE series, must have the following features: ● The circuit breaker must have a spring energy storage operating mechanism.
  • Page 53 The acknowledgment command is also interconnected to control word STW3 bit 14. Both acknowledge inputs are equivalent in order to facilitate an enable via either the "Acknowledge Safe Torque Off" button or via the fieldbus ("Acknowledge" button). SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 54: Figure 3-12 Function Overview Macro Interconnection

    Description 3.6 Description of options Figure 3-12 Function overview macro interconnection SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 55: Start-Up

    "START" (Start-up bridging duration): 0 (0 sec). ② Potentiometer "MAX" (Overvoltage trip threshold): 25.8 V. ③ Potentiometer "MIN" (Undervoltage trip threshold) 50% (15 V). ④ Potentiometer "DELAY" (Tripping delay duration): 0 (0.1 sec). SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 56: Figure 3-13 Safety Relay -K110 And Time Relay -K120

    K120 tolerance = 1 second tolerance If this rule is not observed, safety is not restricted in any way. However, the second switch-off signal path via the circuit-breaker is used for each activation. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 57: Figure 3-14 Voltage Monitoring Relay -A11

    7. To verify the trip level, slowly increase the SITOP output voltage until the tripping operation of the voltage monitoring relay -A11. In this process, measure the trip value on the measuring input "U1". This value must be between the limit values of 25.2 V - 26.4 V. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 58 6. Release the mushroom pushbutton. 7. Make sure that the motor does not start. 8. Activate the acknowledge button. 9. Ensure once again that the circuit-breaker is closed. 10.Activate the safety function, e.g. with the mushroom pushbutton. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 59: Cyclic Function Test

    You must complete this report for each "Safe Torque Off" option of the plant/system. Note If you change the parameter of the SI functions, perform a new acceptance test. Enter the acceptance test results in the acceptance certificate. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 60: Cyclic Function Test Log

    Tripping level of the voltage monitoring relay -A11 checked (25.2 V - 26.4 V). (For test steps, see "Commissioning", section "Checking voltage monitoring relay -A11"). "Safe Torque Off" function test executed. (For test steps, see "Commissioning", section ""Safe Torque Off" function test") Date Name Company/dept. Signature SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 61: Acceptance Certificate

    ""Safe Torque Off" function test") Log completion and countersignatures The points listed in the acceptance certificate are hereby confirmed Commissioning engineer Date Name Company/dept. Signature Machine manufacturer or authorized department Date Name Company/dept. Signature SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 62: Circuit Overview

    Description 3.6 Description of options 3.6.11.8 Circuit overview Figure 3-15 Circuit overview option "Safe Torque Off", Sheet 1 SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 63: Figure 3-16 Circuit Overview Option "Safe Torque Off", Sheet 2

    Description 3.6 Description of options Figure 3-16 Circuit overview option "Safe Torque Off", Sheet 2 SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 64: Figure 3-17 Circuit Overview Option "Safe Torque Off", Sheet 3

    Description 3.6 Description of options Figure 3-17 Circuit overview option "Safe Torque Off", Sheet 3 SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 65: Output Reactor (Option L08)

    With this option, a motor-operated isolator is integrated at the drive output. If manual isolation between the drive output and drive motor is required for protection and safety reasons, this can be achieved by means of the motor-operated isolator. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 66: Circuit Breaker At The Drive Output (Option L52)

    Ensure that the EMERGENCY OFF button is integrated in the safety system for the whole machine so that all the voltages are completely disconnected. For this purpose, an NC contact is installed at terminals =.LA–X51:1A or 1C and =.LA–X51:2A or 2C. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 67: Safety Locking System (Option M10)

    "ON" command at the drive closes the contactor. The "OFF" command opens the contactor. Externally provide the necessary drive power supply. The terminal assignment is provided in the circuit diagram of the drive. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 68 Description 3.6 Description of options SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 69: Preparations For Use

    The scope of delivery includes the following components: ● Power unit, incl. closed-loop control ● Excitation cabinet (can be ordered separately) This option is required for controlling separately excited synchronous motors. This documentation relates to the complete system. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 70: Checking Shock And Tilt Indicators

    (responded) This can result in death, serious injury or material damage. ● If one of the indicators has tripped, do not perform any commissioning. ● Inform the Technical Support. Only specialist Siemens technicians can recommend appropriate measures. See also Service & Support (Page 171) SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 71: Checking The Load Handling Attachments

    If the load suspension devices and lifting gear are damaged or not correctly secured, then the equipment may fall while being lifted and transported. This can result in death, serious injury or material damage. ● Inspect the load handling attachments and lifting gear before use. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 72: Transportation

    ● When lifting, refer to the information on the lifting plate or in "Technical data and drawings." NOTICE Material damage caused by vibration Significant vibration during transportation and shocks when setting down can damage the equipment. ● Avoid vibrations and shocks. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 73: Observe Center Of Gravity

    ● Transport the transport unit/cabinet with the greatest care. ● Choose the lowest transport height possible. The pallet may not touch the ground. Always transport the cabinet in an upright position. ● Avoid driving over bumps. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 74: Transport With A Crane

    When transporting an option cabinet, the force is absorbed via the screwed-on U sections. Remove the U sections after transporting the cabinet. Please observe the transport information in the option cabinet. Note Lifting bars The lifting bars are not included in the scope of delivery. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 75: Figure 4-3 Lifting Bar Label

    5. Lift the cabinet. Avoid shifting the center of gravity or distorting or damaging the cabinet. When suspended, the cabinet must be parallel to the ground. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 76: Transporting Transportation Units Packed In Boxes

    To protect the boxes against pressure, use sufficiently long rope and a spreader beam. Please proceed as follows: 1. Attach the rope/cable to the pallet as shown in the following diagram. ① 2. Attach the rope/cable to the spreader beam and the crane hook. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 77: Unpacking

    ● Carefully comply with the instructions for storage in Chapters "Storage" and "Technical data and drawings". ● Remove the packaging immediately prior to installation. The units are packed by the manufacturers in accordance with the order. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 78: Removing Load Securing Devices

    Lifting the cabinet off the transport pallet Use a crane to lower the transportation units from the transport pallets and transport them to the installation site. Observe the guidelines described in the section "Transport with a crane." SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 79: Opening Doors In Preparation For Use

    4. Remove the screwdriver from the opening. 5. Open the doors. After opening the doors, remove the label with the instructions for safety reasons. The label is only required for opening the doors the first time. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 80: Checking The Shock And Tilt Indicators Inside The Cabinet

    Correctly store the goods corresponding to the type of goods. ● Repair any damage to the packaging before putting the equipment into storage insofar as this is necessary to ensure proper storage conditions. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 81 – Room temperature should be approx. 10 °C (14 °F) above the outside temperature. – The temperature may not fall below ‑20 °C (-4 °F). – For lower temperatures, agree on suitable measures together with Siemens. – Relative humidity should be less than 60%.

  • Page 82: Storing Fans

    Even if the fan is not used, the bearing grease ages. The utility of the fan can be impaired. ● Rotate the fan at least once a year. ● Do not store the fan for longer than two years before commissioning. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 83: Installation

    If foreign bodies are left in the device after installation and maintenance work, this can cause damage when the device is switched on. ● Before switching on, check as to whether there are any foreign bodies in the device. Remove any foreign bodies. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 84: Tools Required

    ● Line the cabinets up precisely with each other in order to avoid shearing forces when the base units are screwed together. ● Install the converter only on a level and horizontal surface. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 85: Connecting To The Foundation

    4. Screw the cabinets together using the nuts with a torque of 32 Nm. Connecting to the foundation Preparatory steps 1. Ensure that access to the holes in the bottom of the cabinets is unobstructed. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 86: Connecting The Grounding Bars

    ● Follow these steps when grounding the machine: – Establish the connections in a cabinet. – Ensure that the connections are also established over several cabinets. – Establish the ground connection for the whole plant immediately. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 87: 5.7 Connecting The Dc Bus

    If several cabinets are lined-up to create a group, you must connect the DC bus of the individual cabinets to one another. Preparing the contact surfaces of the DC bus 1. Clean the contact surfaces with a clean cloth soaked in ethanol. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 88: 5.7 Connecting The Dc Bus

    M5 nuts, washers and locking washers provided. Use a tightening torque of 3 Nm. ① 3. Screw the lower busbars to the left and right at the appropriate mounting points using the M5 nuts, washers and locking washers provided. Use a tightening torque of 3 Nm. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 89: Connecting The Interface Terminals

    The heated air is sucked out of the cabinet by the fans mounted on top of the unit. Make sure that the air that is supplied is free of dust or any other electrically conductive material. Avoid cool air as this could cause condensation. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 90 Installation 5.9 Ensuring cooling air SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 91: Electrical Connection

    Operation with defective seals can result in death, serious injury or material damage. ● Replace the defective seals before commissioning. Observe the environmental conditions stated in the technical data. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 92 Detailed information about connecting the components is given in the interconnection diagram. Note We recommend using shielded cables. Unshielded cables can transfer disturbances to the control and signal lines and lead to malfunctions in the drive. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 93: Electromagnetic Compatibility

    ● When the cables are routed close to ground potential, the immunity to interference is increased. For this reason, you are advised to lay these cables along edges and at ground potential. ● Ground the reserve cores on at least one end. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 94 ● Apply the cable shield so that it covers the greatest possible surface area. Use ground clamps, ground terminals or ground screw connections. ● Avoid extending the cable shield to the grounding point using a wire. This reduces the shield effectiveness by up to 90%. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 95 ● Ensure that the cable shield is correctly connected. ● Bridge shield gaps (at terminals, circuit-breakers, contactors, etc.) with minimum impedance and through the largest possible surface area. ① Shield busbars ② Cables ③ Terminals Figure 6-2 Bridging shield gaps SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 96: Potential Concept

    A noise-free connection between the internal and external supply voltage can be achieved by connecting the 0 V potentials to each other and grounding them. This also eliminates the need for the control circuit insulation monitor required by DIN EN 60204-1. Figure 6-3 Potential concept SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 97: Electrical Requirements

    Because the drive is not yet connected, the doors are locked electromechanically. In order to facilitate assembly and installation of the drive, the doors can be opened manually. See also Opening the doors (Page 145) SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 98: Connecting Ground

    ● Disconnect the cabinets from the power supply. ● Ensure that all the necessary safety measures have been taken at the installation location. ● Allow unimpeded access to the cable clamping bar in the cabinets. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 99: Connecting Power Cables

    The positions of the connections are shown in the layout diagrams. Detailed wiring notes for the converter are contained in the circuit manual of the converter. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 100 Connection of the supply-system power cable 3. Screw the individual phases of the motor cable to the connections below of the output phases. Observe the following connection sequence of the conductors: U1, V1, W1 SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 101: Connect The Auxiliary Voltage

    4 mm 2. To connect the cables, move the cover upward. 3. Attach the cables to the appropriate connections. For detailed information, see "Terminal strips" and the circuit manual of the drive. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 102: Connecting The Encoder

    Figure 6-7 Connection example: HTL encoder, bipolar, with reference signal Use a bipolar connection. The unipolar connection should only be employed when the encoder type being used does not provide push-pull signals. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 103: Interconnecting Optional Connections

    Fasten all cable ducts whose cover faces downward with cable ties. Wind the cable ties around the entire cable duct. The cable ties must be located at the same positions as in the delivered state. Figure 6-8 Schematic diagram: Fastening the cable ties SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 104 Electrical connection 6.5 Connection SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 105: Start-Up

    ● Obtain information about the range of SITRAIN training courses available through your local contact person. Make use of the support and services offered by the responsible Siemens Service Center when commissioning this equipment. You can find the relevant contact person under "Service & Support (Page 171)".
  • Page 106 Start-up SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 107: Operation

    Serious follow-on faults are possible, if the specified short-circuit current values are exceeded. This can result in death, serious injury or material damage. ● Observe the maximum permitted short-circuit currents and maximum specified short-circuit times. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 108: Operating The Drive

    To complement these operating instructions, the List Manual contains an overview of all parameters as well as a selection of function diagrams to describe the operating principle. Operating the drive Only trained personnel may operate the converter. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 109: Touch Screen Operator Panel

    The operator panel has the following functions: ● Touch-screen operation ● Screen saver ● Language switching ● Local operation ● TRACE function ● Display of converter faults and alarms ● Fault memory, can be read out via USB SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 110: Parameter

    Display parameters are used to display internal variables, e.g. the actual motor current. Figure 8-2 Parameter types All these drive parameters can be read and changed via PROFIBUS using the mechanisms defined in the PROFIdrive profile. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 111: Functions

    Both variables are imported simultaneously via two separate or one setpoint source and added in the setpoint channel. Adjustable parameters Parameter Setting p1070 Main setpoint p1071 Main setpoint scaling r1073 Main setpoint effective SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 112 Suppression speed 2 p1093 Suppression speed 3 p1094 Suppression speed 4 p1101 Suppression speed bandwidth p1080 Minimum speed r1112 Speed setpoint after minimum limiting You can find additional information in function diagrams 1550 and 3050. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 113 ● The initial rounding ● The ramp-down time ● The final rounding The new inverted setpoint is approached using the following parameters: ● The initial rounding ● The ramp-up time ● The final rounding SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 114: Vector Control

    ● Motor protection due to variable torque limitation in motor and regenerative mode. ● Drive and braking torque controlled independently of the speed. These benefits can even be achieved without speed feedback. Note Vector control can be used with or without an encoder. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 115 The reason is that the speed is measured directly and used for the model formation of the current components. Function diagrams ● 1590 ● 1610 ● 6010 ● 6030 ● 6040 ● 6050 ● 6060 ● 6490 SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 116 ● Start-up in closed-loop operation (directly after drive is energized) ● Passes through low frequency range (0 Hz) in closed-loop operation Note In this case, the speed setpoint upstream of the ramp-function generator must be greater than p1755. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 117: U/F Control

    The voltage change ensures that a constant magnetization current Iµ flows. Figure 8-4 Operating areas and characteristic curves for the induction motor with drive supply Adjustable parameters Parameter Setting p1300 Open-loop/closed-loop operating mode / control type SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 118: Analog And Digital Inputs/Outputs

    ● p4077 Analog outputs, characteristic value x1 ● p4078 Analog outputs, characteristic value y1 ● p4079 Analog outputs, characteristic value x2 ● p4080 Analog outputs, characteristic value y2 Function diagrams ● 1840 ● 9572 SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 119 = (p2003 x p2000 x pi) / 30 Reference frequency 100 % = r2000 / 60 Reference control factor 100% = Maximum output voltage without overload Reference flux 100% = Rated motor flux Reference temperature 100% = 100° C SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 120: Additional Settings For Analog Outputs

    "Ready for switching on" DI/DO9 X541: 3 DI/DO10 X541: 4 DI/DO11 X541: 5 8.5.2.2 Additional settings for analog outputs Two signals are freely available for each TM31, which can be used to output the analog signals. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 121 Additional setting parameters for analog output 1 (AO1) Parameter Value Adjustment range p4077[1] Analog outputs, characteristic value x1 -1000.00 to +1000.00% Factory setting: 0.00 % Setting for the x coordinate in % of the first point on the scaling characteristic. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 122 Voltage output present at terminal 1, ground is at terminal 2 Set TM31.AO_type [analog output 0] to between -10 and +10 Set TM31.AO_char. x1 to 0.00 %. Set TM31.AO_char. y1 to 0.000 V. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 123: Scaling The Input Signal Of The Analog Inputs

    When analog input 0 is set as a current input (p4056 = 2 / 3 / 5) and switch S5.0 is set to "I", the unit is Parameter Value Adjustment range p4060[0] Analog inputs, characteristic value y1 -1000.00 to 1000.00% Default settings: 100,00 % Setting for the y coordinate in % of the second point on the scaling characteristic. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 124: Digital Inputs/Outputs

    In general, the shield should be applied at both ends of the shield support bar. The digital outputs of the TM15 are continued short-circuit proof. The logical status of the outputs can be read back. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 125: Digital Outputs

    The drive is equipped with four bidirectional digital outputs (terminal X541) and two relay outputs (terminal X542). These outputs are, for the most part, freely parameterizable. For details, please refer to the circuit manual of the drive. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 126: Monitoring Functions And Protective Functions

    The drive features hardware and software functions that protect it against faults and damage caused by impermissible operating statuses or hardware malfunctions. The monitoring elements provide internal microprocessor-controlled monitoring and remote device monitoring. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 127: Insulation Monitoring

    The insulation resistance can be > 20 MΏ in new or small IT systems. To suppress the message, disable the connection monitoring in Setup2. The A-Isometer monitors the insulation resistance of the drive. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 128: Tripping Of The Circuit-Breaker In Case Of Undervoltage

    ● Never use force to open the doors while the DC-link capacitors are discharging. ● Always observe the five safety rules (Page 15). SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 129: Vdc-Max Closed-Loop Control

    ● p1251, settling time ● p1252, derivative-action time If subsequent optimization is required, this can be set using the dynamic factor. In this case p1250, p1251, p1252 parameters are weighted with the dynamic factor p1243. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 130 The controller gain can be changed by means of p1250. The set ramp-down remains inactive while the vdc_max controller is active. The ramp- down time increases the more excess kinetic energy is stored in the drive train. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 131: Fan Monitoring

    =.LA-S31:51-52 EMERGENCY STOP =.LA-X51:1, 2 customer =.LA-S31:61-62 Excitation equipment =.LA-X51:3, 4 Max. connectable cross-section: 4 mm² (AWG 10) You will find further information in the section "Circuit book" in your operating instructions. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 132: Automatic Restart

    The automatic restart function cannot be used in conjunction with the operator panel in the LOCAL mode. When operated in the LOCAL mode, the operator panel withdraws the "ON" command to the circuit breaker if fault OFF1, OFF2 or OFF3 is active. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 133: Fault And System Messages

    If these conditions are fulfilled, you can start the drive. Insulation monitoring The deployed insulation monitoring device has an external delete input. This input is interconnected in such a way that the fault messages are automatically acknowledged at the insulation monitoring device. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 134: Diagnosis

    Check input voltage. light internal board voltage fault. If input voltage is > 18 V and LED red: Return component for repair. Green Continuous 24 V power supply OK. light Internal board voltages OK. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 135 Internal power supply 1P24 OK / not OK -X34/-X36 Internal power supply 1N24 OK / not OK -X35/-X36 External power supply 2P24_1 and 2P24_2 OK / 2P24_1 or 2P24_2 not OK Internal and external power supplies OK / not OK SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 136: Diagnostics Via Parameters

    You can find additional notes in the parameter description of parameters p0810, p0811, r0836 in the List Manual. The command data set selected via the binector inputs (e.g. p0810) is displayed via r0836. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 137 TM31 digital inputs status Display of the digital input status on the Terminal Module 31 (TM31) Signal name 0-signal 1-signal DI 0 (X520.1) High DI 1 (X520.2) High DI 2 (X520.3) High SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 138 High DI/DO 6 (X520.8) High DI/DO 7 (X520.9) High DI/DO 8 (X521.2) High DI/DO 9 (X521.3) High DI/DO 10 (X521.4) High DI/DO 11 (X521.5) High DI/DO 12 (X521.6) High DI/DO 13 (X521.7) High SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 139 DI/DO 20 (X522.6) High DI/DO 21 (X522.7) High DI/DO 22 (X522.8) High DI/DO 23 (X522.9) High It does matter whether DI/DO is set as an input or output (p4028). DI/DO: Bidirectional digital input/output SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 140 Operation 8.6 Fault and system messages SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 141: Maintenance

    Magnetizing and demagnetizing equipment that is fed from an external voltage source can result in high voltages. This voltage can result in death or serious injury. ● Ensure that no voltage from external feeds exists before commencing maintenance and repair work. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 142 "Visual inspections". ● Dust deposits inside the cabinet unit must be removed at regular intervals (or at least once a year) by qualified personnel in line with the relevant safety regulations. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 143: Grounding The System

    Note Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office. Note Inform the manufacturer about each maintenance job that has been carried out and about each spare part replacement for the purposes of a reliability analysis.

  • Page 144: Grounding Using A Make-Proof Grounding Switch

    A DC link short-circuit can occur if you ground the drive under voltage. This can result in death, serious injury or material damage. ● Remove the socket wrench before switching on the power. This activates the interlocking. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 145: Opening The Doors

    ● The make-proof grounding switch is closed. The make-proof grounding switch is enabled by the software. ● With synchronous motors, the field contactor must return the external enable signal at the input with the status "OFF". SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 146: Manually Unlocking Power Unit Doors

    If the auxiliary voltage fails, you can only unlock the doors manually. To unlock the doors, proceed as described in the chapter titled "Preparation for use". See also Opening doors in preparation for use (Page 79) SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 147: Secure Locking System (Option M10)

    Circuit-breaker ② Coded key for the key transfer unit ③ Key transfer unit ④ Coded key for cabinet doors ⑤ Locks for the cabinet doors Figure 9-4 Components of the secure locking system SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 148: Inspection And Maintenance

    Check the internal connec‐ Siemens serv‐ After 1 year tions. ice personnel and then every 4 years. Carry out inspection and vis‐ Siemens serv‐ Annually Refer to the following pages ual check. ice personnel SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 149: Cleaning

    For significant levels of pollution and dirt, use an ESD cloth soaked in ethyl alcohol (however, not so much that it drips from the cloth). SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 150: Cleaning Aluminum Parts

    Checking the filter mats ● Check the air filters in the cabinet doors for pollution. ● Clean the filter mats or replace them if the air flow is obstructed. See also Cleaning (Page 149) SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 151: Checking Hoisting Solenoids And Security Bolts

    ● Check the cabling for defects. ● Replace any defective parts immediately. 9.4.4.7 Checking the plug connections. Regularly check the plug connections to ensure they are seated correctly and the contacts are not corroded. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 152: Replacing Filter Mats

    4. Insert the filter mat in the frame of the fan opening. In order that dirt is not drawn in, insert a clean mat in the same direction as it was installed before the cleaning. 5. Carefully place the louvered cover over the frame. 6. Retighten the cover screws. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 153: Maintaining The Fan

    Cooling is only ensured if the fan is rotating in the correct direction. ● When you are inserting the new fan, make sure that it rotates in the correct direction. The direction of rotation is shown by a small arrow on the enclosure. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 154 2. Move the fan onto the rear screws . Align the fan. ② 3. Insert the front screws M8 . Tighten the screws with a torque of 13 Nm. ③ 4. Tighten the rear screws M8 (tightening torque: 13 Nm). SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 155: Repair

    "Fastening the cable ducts with cable ties (Page 103)". Note Special investigation of defective components You can return defective components, e.g. phase modules, PowerCards, etc. for a special investigation. You can find more information here (http:// support.automation.siemens.com/WW/llisapi.dll?aktprim=1&lang=en&referer=%2fWW %2f&func=cslib.csinfo&siteid=csius&nodeid1=17218131&treeLang=de&groupid=4000002&e xtranet=standard&viewreg=WW&objaction=csopen). SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 156: Torques

    Observe the tightening torques of the terminal manufacturer and the test torques according to DIN EN 60999-1, VDE 609-1 Note A different torque of 8 - 10 Nm is applicable for the M8 screw connection for the Power Card. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 157: Replacing The Avt Combination Module

    AVT combination module, you must first remove the resistor plate by loosening the two fixing screws. Installing the AVT combination module ② 1. Use the screws to secure the AVT combination module. ① 2. Reconnect the control lines . Do not bend the fiber-optic conductors. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 158: Replacing The Operator Panel

    (9 x) of the fastening clips. Remove the mounting clips. Withdraw the operator panel from the cabinet door towards the front. 6. Fit a new operator panel. Fasten the operator panel. 7. Connect the cables. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 159: Replacing The Compactflash Card

    ● Only remove or insert the CompactFlash card when the power is switched off. 2. Withdraw the CompactFlash card from the Control Unit. Back up the data saved on it. 3. Copy the stored data of the previous CompactFlash card to the new original Siemens card. Note Invalid software key The software key is associated with the serial number of the CompactFlash card.

  • Page 160: Replacing The Powercard

    As a consequence, always replace the complete module. Required tools ● 10 mm open-ended wrench or socket wrench ● 13 mm open-ended wrench or socket wrench ● Torque wrench SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 161 Power card can cause injury if it is dropped A PowerCard weighs 20 kg. If the PowerCard falls down, it could cause personal injury or damage to property. ● Carefully lift out the PowerCard. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 162: Replacing The Power Stack Adapter

    Disconnect the connectors for the control cables from the terminal strip. 4. Remove the ground connection on the Power Stack Adapter chassis. 5. Use a Torx screwdriver to loosen the four fastening screws of the Power Stack Adapter. Do not remove the screws. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 163: Replacing Fuses

    The order numbers for replacing fuses that have blown can be found in the spare parts list. 9.5.8 Replacing the current transformer The current transformer may only be replaced by technicians trained by Siemens. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 164: Door Interlock System

    ② 2. Detach the 400 V connecting cables ③ 3. Detach the grounding cable ④ 4. Remove the fixing screws at the front and rear on the base brackets. 5. Remove the transformer. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 165 2. Install the new transformer in the reverse order to when you removed it. Comply with the specified torque (Page 156) of the fastening screws. When attaching the connecting cables ensure that the cables do not twist. 3. Check that the precharger is working correctly. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 166: Replacing The Precharging Rectifier

    ② 3. Unfasten the five plastic screws and remove the module. Installing a module Install the new module in the reverse order to when you removed it. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 167: Spare Parts

    ● Only use spare parts that have been approved by the manufacturer. To request spare parts, please contact the Siemens sales office responsible for your region. You can find an overview of the Siemens contact partners in your region here (www.siemens.com/services/partner).
  • Page 168 Spare parts SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 169: Disposal

    ● Only specialist personnel may disassemble and dispose of device components and old devices using appropriate protective clothing. ● Shut down the device before disassembling. ● Ground the device ● For old equipment, observe the information in the "Transport" chapter. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 170 Disposal 11.2 Removing device components and old devices For the following components, pay special attention when disposing or reusing: ● Batteries ● Capacitors ● PCBs ● Electronic components SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 171: Service & Support

    (www.siemens.com/yourcontact) Siemens Support for on the move With the "Siemens Industry Online Support" App, you can access more than 300,000 documents for Siemens Industry products – any time and anywhere. The App supports you in the following areas: ●...
  • Page 172 Service & Support SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 173: Technical Data And Drawings

    In accordance with DIN VDE 0470 T1, EN 60 529, IEC 60 529 Protection class Class 1 according to DIN EN 61800-5-1/VDE 0160 T105 (IEC 61800-5-1) Touch protection DIN EN 50274/VDE 0660 T514 SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 174 Technical data and drawings B.1 Technical specifications SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 175: Checklists And Forms

    When the cable is fed in from above, ensure that enough room is available if the cable has to be bent because of the cable feeder and cross-sections. To prevent lateral forces on the entries, insert the cable vertically. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 176: Checklist For Electrical Installation

    Apply the cable shields properly. The cabinet must be properly grounded at the points provided. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 177 This voltage is not integrated in the EMERGENCY STOP se‐ quence of the drive and is, therefore, present even when the EMER‐ GENCY STOP button has been actuated. These cabinet-internal ca‐ bles can be easily identified by their orange insulation. SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 178 Note that when the analog inputs on the customer terminal strip are used as current or voltage inputs, the isolation amplifiers ( ... ) must be set accordingly. Connecting protection and monitoring devices SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 179 ● Spanner or socket spanner (w/f 16/17) ● Spanner or socket spanner (w/f 18/19) ● Hexagon-socket spanner (size 8) ● Torque spanner, max. 50 Nm ● Screwdriver, size 2 ● Screwdriver, Torx T20 ● Screwdriver, Torx T30 SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...
  • Page 180 Checklists and forms C.2 Checklist for electrical installation SINAMICS SM150 6SL3810-7NN38-0AA1 Operating Instructions Rev.201910281406 EXAMPLE...

  • Page 181: Index

    Index Cover screw, 79 Electromechanical, 36, 67, 145 " Manual, 79 Safety locking system, 67, 145 "Siemens Industry Online Support" App, 171 Door lock Electromechanical, 36 DRIVE-CLiQ interface Power Stack Adapter, 33 5 safety rules, 16 Electromagnetic fields, 18 Active Line Module, 29...
  • Page 182 External components, 29 Internal components, 28 Securing the cabinet to the floor, 86 Shock and tilt indicators Location, 71 Purpose, 70 Siemens Industry Online Support App, 171 Spare parts, 171 Contact person, 167 Spares On Web, 167 Speed limitation, 113...
  • Page 184 0009990025 038107 01 EN 01 Further Information www.siemens.com/LDA Siemens AG Large Drives Applications Vogelweiherstr. 1-15 90441 NÜRNBERG GERMANY *000999002503810701EN01* 000999002503810701EN01...
  • Page 185 Large Drives Applications Department DI MC CBMF MF-NMA LDA EN Siemens AG, DI MC CBMF MF-NMA LDA EN, Postfach 47 43, 90025 Nürnberg Tel. +49 (911) 433-6422 +49 (911) 433-6921 PD LD AP BA OM Email motoren.doku.aud@internal.siemens.co Yasmin Marx Gugelstr. 65 Our ref.

  • Page 187: Sinamics Sm150 6Sl3810-7Nn38-0Aa1

    Spine label for binder 50 mm (120 g/m2) SINAMICS SM150 6SL3810-7NN38-0AA1 EXAMPLE Operating Instructions Spine label for binder 145 mm (120 g/m2) SINAMICS SM150 6SL3810-7NN38-0AA1 EXAMPLE Operating Instructions / Installation Instructions...

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