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High Viscosity Material Supply Pump Unit (Drum)
SR140P25PDAL
SR140P38PDAL
SR140P50PDAL
SR125D13DAL
Prior to operating this pump, be sure to read this operation manual for safety. After reading the manual, please keep it at hand
any time for your quick reference.
INSTRUCTION
140 / 125 type series
WARNING
MODEL No.881113
MODEL No.881114
MODEL No.881115
MODEL No.881125
Doc. No.
OSA 064U-08
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Table of Contents
Related Manuals for YAMADA 140 Series
Summary of Contents for YAMADA 140 Series
- Page 1 Doc. No. OSA 064U-08 INSTRUCTION High Viscosity Material Supply Pump Unit (Drum) 140 / 125 type series SR140P25PDAL MODEL No.881113 SR140P38PDAL MODEL No.881114 SR140P50PDAL MODEL No.881115 SR125D13DAL MODEL No.881125 WARNING Prior to operating this pump, be sure to read this operation manual for safety. After reading the manual, please keep it at hand any time for your quick reference.
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Page 2: Preface
- Preface Thank you for purchasing a Yamada Pump. The SR-140 / 125DAL series is air operated pump units designed for use with a drum ( ). With a Refer to “6.Specifications” combination of a type 140 / 125 air powered pump and an air operated lift, the unit is suitable for transferring/supplying high viscosity materials like grease. -
Page 3: Precautions On Use
- Precautions on Use The following warnings and cautions are very important. Be sure to observe them. WARNING [Operating condition] Read this manual thoroughly before use. For your safety, read and understand all information provided in this manual. If you have lost or damaged your instruction manual, please contact us or our distributor to place an order. Restriction on handling Never let anyone operate this unit without understanding this manual. - Page 4 [Operating method] Air may leak slightly from air valve, and it will mix into the material from the inductor plate. If you do not prefer it, please consult to YAMADA. Stop operation. If any abnormality is found during operation, immediately stop the machine. Do not restart until the cause has been identified and corrected.
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Page 5: Table Of Contents
Table of Contents - Preface - For Safe Operation - Warnings and Cautions - Precautions on Use - Table of Contents 1. Part Names 1.1 Part names ········································································································ 1 1.2 Contents of a package ·························································································· 2 2. Installation 2.1 Lift installation ····································································································· 3 2.2 Discharge piping ·································································································... -
Page 6: Part Names
1. Part names 1.1 Part names Fig. 1 and Fig. 2 show the names of each part used in the instructions in this manual. Use them as a reference. Lift (DAL) Lift rail (two parallel rails) Eye nut Rc1/2 Air inlet Air motor Pump bracket Mounting plate... -
Page 7: Contents Of A Package
Warnings/Cautions Carefully read the label attached to the panel before use. Lift air regulator Air valve for pump Pump air regulator “AIR” button (for inductor plate) “PRESS” button (for lift) Lift control switch (DOWN-STOP-UP) Fig. 2 Part names of operation panel 1.2 Contents of package The unit is packed in a wooden box. -
Page 8: Lift Installation
2.1 Lift installation 1） Install the lift in your work site. Make sure the environment satisfies the following conditions: - A flat surface indoor (area where exhaust from the pump does not affect peripheral equipment) - Enough space for up/down movement of the lift (full height of the lift: 2503mm) - Enough space to perform maintenance 2）... -
Page 9: Pump Installation
2.4 Pump installation CAUTION Shovel rod - Total weight of the pump and inductor plate is more than 60kg. Use a chain block for installation to prevent injury. Be very careful during installation. - Before installing the pump, verify that the shovel at the bottom is NOT sticking out. -
Page 10: Connecting The Ground Wire
③Installing operation panel Mount the operation panel on the front side of the mounting plate. Insert two bolts with wave spring washers and tighten them securely. Then, perform final tightening on the two bolts temporally tightened above. (Fig. 7) ④Connect tubes according to the wiring diagram on P.15 and carefully verify that the lift can be operated properly with the control switches. -
Page 11: Description Of Control And Valve
Description of control and valve （Refer to “Fig. 1 Part names” and “Fig. 2 Part names of operation panel”） - Pump Air Regulator Function : Controlling air pressure for pump operation. To operate : Clockwise turn will increase pressure. Counterclockwise turn will decrease pressure. (It can be locked by pushing the knob in.) Note : The maximum allowable operating pressure of the pump is 0.7MPa. -
Page 12: Placement Of Drum
3.2 Placement of drum 1） Adjust the lift control switch to “DOWN” before turning on air supply. 2） Gradually increase lift air pressure up to 0.4MPa by adjusting the lift air regulator knob. Then adjust the lift control switch to “UP” to raise the lift to the full height. 3）... -
Page 13: Replacement Of Drum
1） When filling the delivery piping with material for the first time, the air inside the piping will blow out. Please follow the following procedure. ①Put a plastic bag over the material outlet to receive discharged material. ②Open the valve on the delivery piping. ③Open the air valve for the pump and set the pump air regulator for minimum operating pressure. -
Page 14: Maintenance And Inspection
4. Maintenance and inspection CAUTION - Be careful not to allow the pump and lift to accidentally operate during maintenance and inspection. - When performing maintenance or inspection, notify workers by hanging a sign or other method to keep them from touching the unit. - Gasoline is a high volatile fuel. - Page 15 ④Check for loose bolts and nuts Check bolts and nuts according to the following procedures: - Completely shut down the pump and lift by disconnecting from the air source, for example. - Ensure that all visible bolts and nuts on the pump and lift cannot be loosened by hand.
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Page 16: Troubleshooting
4.2 Troubleshooting If you suspect that you have a problem with your product, consult the table below for some common problems and their solutions. Contact the retail store where you purchased your product or our business office if all else fails. -
Page 17: Consumables
4.3 Consumables 1） Pump Refer to “Instruction Manual for APP067U” for replacement time for consumables used in the pump. The replacement time should be used only as a guide. Consumption varies depending on use conditions. Also, be sure to replace a part when you find any defect like a leak during operation. 2）... -
Page 18: Parts Disassembly Drawing And Parts List
5. Parts Disassembly Drawing and Parts List ■Parts Disassembly Drawing... - Page 19 ■Parts List Part No. Description Q'ty SR140P25DAL SR140P38DAL SR140P50DAL SR125D13DAL <881113> <881114> <881115> <881125> (854564) Drum lift assembly － 832981 Drum base assembly 832983 Lift assembly 611197 Bolt 631918 Spring washer 686820 Slide pack 686327 Bolt 631495 Washer 717094 Slide base 717093 Slide base 1-10...
- Page 20 ■804822 OPERATION PANEL ASSEMBLY...
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Page 21: Specifications
6. Specifications 6.1 Unit specifications PRODUCT No. 881113 881114 881115 881125 MODEL SR140P25DAL SR140P38DAL SR140P50DAL SR125D13DAL (PUMP) （ SR140P25-D ） （ SR140P38-D ） （ SR140P50-D ） （ SR125D13 ） PUMP RATIO 25 × 1 38 × 1 50 × 1 13 ×... -
Page 22: Limited Warranty
7. Limited Warranty If an abnormality occurs during normal operation in accordance with the operating instructions and other operating cautions within the warranty period (12 months after date of purchase) that can be attributed to a manufacturing defect, the defective parts of this product will be serviced or the product will be replaced free of charge. However, this warranty will not cover compensation for incidental damage or any malfunction listed below. - Page 24 YAMADA CORPORATION INTERNATIONAL DEPARTMENT 1-1-3, Minami-Magome,Ota ku, Tokyo, 143-8504, Japan PHONE : +81-(0)3-3777-0241 : +81-(0)3-3777-0584 E-mail : intl@yamadacorp.co.jp : www.yamadacorp.co.jp YAMADA (THAILAND) CO., LTD 41/79 Moo 6, Bangcha-long,Bangplee,Sumutprakarn10540,Thailand PHONE : +66-(0)2-130-0990 : +66-(0)2-130-0993 E-mail : sales@yamada-th.com 201911.2359 OSA064U...