DECLARATION OF CONFORMITY The manufacturer Neatech.it Via A. de Curtis 4/A, 80040, Cercola (NA), Italy declares that the wheelchair EVO 3 (reference code: S042) other names: EVO 3 – EVO3 FWD – EVO3 RWD – EVO 3 FWD – EVO 3 RWD satisfies the requirements laid down by the European Directive 93/42;...
Index PRODUCT INFORMATION ....................... 1 PREPARATION FOR FIRST USE ....................2 Checks to be made on delivery ..................2 Unpacking ........................2 Software description ....................... 3 2.1.1 Rnet system: OBP onboard programming..............4 2.1.2 Rnet system: PC programming ................. 5 ADJUSTMENTS ........................
Page 5
3.12.1 Standard support - Depth ..................47 3.12.2 Retractable support S045-V263 - Depth ..............48 3.13 Seat depth- Version without biomechanical movements ......... 49 3.14 Backrest angle- Version without biomechanical movements ........51 3.14.1 Adjunctive backrest angle adjustment ..............53 3.15 Armrests depth- Version without biomechanical movements .........
Page 6
5.3.2 Service information ....................114 Wiring diagram ......................116 Batteries replacement ....................126 Reuse ........................... 132 Spare parts ........................133 5.7.1 Fork with dump ....................135 5.7.2 Antitip wheels ....................... 139 5.7.3 Cover A........................141 5.7.4 Cover B ........................143 5.7.5 Motors ........................
Page 7
5.7.28 Armrest ......................... 196 SPECIFICATIONS ........................198 Maximum user weight ....................199 Other provided information ..................200 Dimensions ........................201 6.3.1 - Version with biomechanical movements ............201 6.3.2 - Version with biomechanical movements ............202 Warranty terms ........................203 Serial number ......................
Symbols in this manual WARNING This symbol means presence of danger for the user or damage for the product. Always follow instructions when this symbol is present. PINCH HAZARD This symbol means presence of pinch hazard. ELECTRICAL WARNING This symbol means presence of danger related to the presence of electrical energy.
Page 9
TEMPERATURE The temperature of some surfaces may increase when the product is exposed to external heat sources as direct sunlight. TIPPING HAZARD Tipping hazard is strongly reduced because of the design of the product according to EN 12182. In any case, please pay special attention during the adjustments and use of the product to prevent any damage to the user or product itself.
Page 10
ELECTROMAGNETIC RADIATION DANGER The behavior of the wheelchair while driving may be affected by electromagnetic fields created by transceivers such as: Citizens band (CB) radios, walkie-talkies, fire and police radios, cellular phones, lap-top computers, commercial radio and television broadcast antennas. PLEASE USE CAUTION in the presence of these devices.
Page 11
Service manual is intended for technical personnel to maintain and repair wheelchairs. It is important to follow the instructions contained in this manual in order to professionally work with the product. The qualified personnel who works with wheelchairs must comply with all provisions of occupational safety and common sense in order to preserve his own safety.
Page 12
MANUFACTURER For any need not expressly explained in this manual, please contact the manufacturer. Neatech.it SRL via A. de Curtis 4/A, 80040, Cercola (NA), Italy www.neatech.it –...
Born from the passion of Neatech for high engineering, which allows it to offer a broader spectrum of choices than in the past; it is a quality product that features an elegant design and performance.
The wheelchair is delivered already mounted and ready to use. Before starting to use the wheelchair please check if all described components are present. If not, please contact as soon as possible the vendor. PACKAGING DISPOSAL To properly recycle the packaging materials follow instructions provided by your local waste disposal service. www.neatech.it 2/203...
Programming must be conducted only by qualified personnel with in- depth knowledge of the wheelchair and power module system. Any change to this part of the software may result in a hazardous situation for the user. www.neatech.it 3/203...
Any change to this part of the software may result in a hazardous situation for the user. To manage this part of the software it is required a Rnet Dongle made by Penny & Giles and some special software. Please contact the manufacturer for more information. www.neatech.it 4/203...
Software setup [SKIP THIS POINT IF YOU ALREADY INSTALLED THE LATEST VERSION OF RNET SOFTWARE OEM_GENERIC] To know the latest version of RNET software please contact the manufacturer. Please lunch setup application and follow showed indications. www.neatech.it 5/203...
Page 18
Please lunch setup application and follow showed indications. Programming the wheelchair - Drive parameters Figure 1 • Start the application PG DRIVES TECHNOLOGIES >> R NET PROGRAMMER >> OEM GENERIC >>PROGRAMMER • Click CONTINUE to actually start the application. www.neatech.it 6/203...
Page 19
• Connect the Rnet Dongle to the PC and to the wheelchair. For more information, see Rnet manual. • Customize desired parameters. • When finished turn on the wheelchair and click on the UP arrow to write the parameters in the wheelchair. www.neatech.it 7/203...
Page 20
Programming the wheelchair - CxSM programming Figure 3 • Open the application FOCApp. Figure 4 • Click LOAD CONFIGURATION and select the desired FOC file. • Connect the Rnet Dongle to the PC and to the wheelchair. For more information, see Rnet manual. www.neatech.it 8/203...
Page 21
• Sometimes it may occur an error. In this case click GO again. • Click OK Figure 6 • Wait for the upgrade to be finished. During the operation the wheelchair may turn off. • When finished, close the application. • Turn on the wheelchair and reboot it. www.neatech.it 9/203...
Page 22
Programming the wheelchair - Seat parameters Figure 7 • Start the application PG DRIVES TECHNOLOGIES >> R NET PROGRAMMER >> OEM NEATECH >>PROGRAMMER • Click CONTINUE to actually start the application. Figure 8 • Click FILE>>OPEN and select the desired programming file or read parameters from the wheelchair by clicking on the DOWN arrow.
(g). • Legrest angle (H): this is the angle between the legrest and the line perpendicular to the chassis of the wheelchair (line m). Only when seat angle is zero, absolute legrest angle is equal to legrest angle. www.neatech.it 11/203...
Move the joystick rearward while you are in seating mode and the desired function is selected It is possible to customize seating functions according to indications in following sections. For more information about the actual programming of the wheelchair see section 2.1.2 . www.neatech.it 13/203...
Page 26
Figure 12 Programming must be conducted only by qualified personnel with in- depth knowledge of the wheelchair and power module system. Any change to this part of the software may result in a hazardous situation for the user. www.neatech.it 14/203...
WARNING Operating these functions changes the center of gravity and increases the risk of tipping over. Always drive in low speed when the seating system is not in the default position. Use these functions only on horizontal plane. www.neatech.it 15/203...
(Maximum Negative Legrest Angle) or absolute legrest angle (F) is greater than 90°. When the movement stops you will hear a sound. AXIS 2 PARAMETERS . Parameter Default Range Parameter 1 NOT USED Parameter 2 NOT USED Parameter 3 NOT USED Parameter 4 NOT USED Table 3 www.neatech.it 16/203...
Page 29
PG6 (legrest length) it is necessary to measure the legrest whet it is completely closed. Please take into account that you must consider the global length of the legrest including footrests and any other accessories. PG6 (legrest length) Figure 15 www.neatech.it 17/203...
If during the movement legrest angle (H) will be 0°, legrest will automatically close in order to prevent any unconfortable position for the user. www.neatech.it 18/203...
Page 31
AXIS 3 PARAMETERS . Parameter Default Range Parameter 1 USED LIFT FUNCTION (AXIS 4). Parameter 2 USED LIFT FUNCTION (AXIS 4). Parameter 3 USED LIFT FUNCTION (AXIS 4). Parameter 4 USED LIFT FUNCTION (AXIS 4). Table 4 www.neatech.it 19/203...
3.2.4 AXIS 4: Lift Figure 17 For more information see section.3.1. www.neatech.it 20/203...
Page 33
(C) is 0°. When the movement stops, you will hear a sound. AXIS 3 PARAMETERS . Parameter Default Range Parameter 1 0-250 Parameter 2 0-250 Parameter 3 0-100; Setpoint forward 100-200 Setpoint rearward Parameter 4 0-100; k positive 100-200 k negative Table 5 www.neatech.it 21/203...
It is possible to choose the angle of the seat (N) from the chassis (line a). Use Parameter 2 to set the desired angle expressed in degrees. Figure 19 www.neatech.it 23/203...
Page 36
If the seat isn't forward tilted, the wheelchair will go directly into the default position shown in figure. Figure 21 AXIS 5 PARAMETERS . Parameter Default Range Parameter 1 25-125 Parameter 2 5-30 Parameter 3 NOT USED Parameter 4 NOT USED Table 7 www.neatech.it 24/203...
It is possible to choose the angle of backrest from the seat (P). Use Parameter 1 to set the desired angle expressed in degrees. It is possible to choose the absolute legrest angle (Q). Use Parameter 2 to set the desired angle expressed in degrees. Figure 22 www.neatech.it 25/203...
Page 38
Figure 23 AXIS 6 PARAMETERS . Parameter Default Range Parameter 1 900-120 >= PG4Minimum Backrest Angle Parameter 2 70-90 Parameter 3 NOT USED Parameter 4 NOT USED Table 8 www.neatech.it 26/203...
It is possible to choose the absolute legrest angle (S). Use Parameter 2 to set the desired angle expressed in degrees. It is possible to choose the front seat height (T). Use parameter 3 to set the desired angle expressed in degrees. Figure 24 www.neatech.it 27/203...
It is possible to bring the wheelchair in the default position. If the seat is forward tilted, firstly the wheelchair will go into the position shown in figure. Figure 27 AXIS 8 PARAMETERS . Parameter Default Range Parameter 1 0-200 Parameter 2 NOT USED Parameter 3 NOT USED Parameter 4 NOT USED Table 10 www.neatech.it 29/203...
As default the speed is limited at 0%. Please don't change this value. Modify only parameters in: SPEED LIMIT IN BAND 0 SPEED LIMIT IN BAND 1 SPEED LIMIT IN BAND 2 Do not modify any other parameter in this section. AXIS 12 PARAMETERS . www.neatech.it 30/203...
Page 43
Parameter Default Range Parameter 1 1-65 Parameter 2 2-250 >Parameter 1 Parameter 3 0-25 Parameter 4 NOT USED Table 11 Figure 29 www.neatech.it 31/203...
B - Assistant Armrests height B - Assistant Horizontal armrest angle B - Assistant Vertical armrest angle B - Assistant Footplates height 3.10 C - Service Backrest height 3.11 B - Assistant Joystick position 3.12 B - Assistant Table 13 www.neatech.it 32/203...
3.15 B - Assistant Armrests height 3.16 B - Assistant Sidepad height 3.17 B - Assistant Footplates height 3.18 B - Assistant Footplates angle and depth 3.19 B - Assistant Joystick position 3.20 B - Assistant Table 14 www.neatech.it 33/203...
It is needed to set separately left and right seat depth. Always set them at the same manner. WARNING When performing this adjustment, it may be needed to adjust again PG1 (maximum backrest angle). For more information see section 3.2. Average needed Difficulty level: time: Easy 5 min www.neatech.it 34/203...
Page 47
ALLEN WRENCH • Set the seat depth as desired. 5 mm • Tighten again the 9 screws. • Mount again the axis, the seeger and the actuator following instructions in reverse order. www.neatech.it 35/203...
VALUE VALUE S042-V401 200 mm 280 mm S042-V403 S042-V402 280 mm 360 mm S042-V404 Table 16 RIGHT AND LEFT SIDE It is possible to adjust separately left and right side. Average needed Difficulty level: time: Easy <5 min www.neatech.it 36/203...
Page 49
Figure 32 • Loosen the 2 screws shown in figure. ALLEN WRENCH • Adjust the depth as desired. 5 mm • Tighten again the screws. www.neatech.it 37/203...
It is not easy to provide a range for this adjustment because there are too many configuration and possibilities. Average needed Difficulty level: time: Easy <5 min WARNING As this adjustment is carried out, it is necessary to compensate by adjusting also the armrest vertical angle. www.neatech.it 38/203...
Page 51
• Adjust the bolt shown in figure in order to adjust armrests height. Rotate it clockwise to rise the ALLEN WRENCH armrest and counterclockwise to lower it. 5 mm • When finished, tighten again the 4 screws previously loosen. www.neatech.it 39/203...
It is not easy to provide a range for this adjustment because there are too many configuration and possibilities. Average needed Difficulty level: time: Easy <5 min RIGHT AND LEFT SIDE It is possible to adjust separately left and right side. Figure 35 • Unscrew the nut shown in figure. www.neatech.it 40/203...
Page 53
Figure 36 • Rotate the screw shown in figure clockwise to lower the armrest or rotate it counterclockwise to rise the armrest. www.neatech.it 41/203...
RIGHT AND LEFT SIDE It is possible to adjust separately left and right side. Figure 37 • Unscrew the screw shown in figure. ALLEN WRENCH • Set the armrest angle as desired. 4 mm • Screw again the screw. www.neatech.it 42/203...
It is possible to adjust separately left and right side. WARNING When adjusted the footplates height, it is necessary to update the right value of parameter PG6 (legrest length) in the software of the wheelchair. For more information see section 3.2. www.neatech.it 43/203...
Page 56
SCREWDRIVER • Remove the cover. Figure 39 • Loosen the 2 screws shown in figure. • Adjust the height as desired. ALLEN WRENCH 4 mm • Tighten again the screws. • Mount again the cover. www.neatech.it 44/203...
M3 P2 - S042-V391 66.0 cm M4 P3 – S042- V394 M4 P1 – S042- 51.0 cm V383 55.0 cm 59.0 cm M4 P1 – S042- 63.0 cm V392 Table 17 Average needed Difficulty level: time: Easy 20 min www.neatech.it 45/203...
Page 58
Figure 40 • Remove the backrest upholstery. • Unscrew the 4 screws shown in figure. OPEN-END WRENCH • Adjust the height as desired. 8 mm • Screw again the screws. • Mount again the backrest upholstery. www.neatech.it 46/203...
Difficulty level: time: Easy <5 min 3.12.1 Standard support - Depth Figure 41 • Unscrew the 2 screws shown in figure. ALLEN WRENCH • Adjust the depth of the joystick as desired. 5 mm • Screw again the screws. www.neatech.it 47/203...
Figure 42 3.12.2 Retractable support S045-V263 - Depth Figure 43 • Unscrew the 2 screws shown in figure. ALLEN WRENCH • Adjust the depth and the height of the joystick as 5 mm desired. • Screw again the screws. www.neatech.it 48/203...
485 mcm M4 - S042-V071 485 mm 520 mm Table 18 WARNING It is needed to set separately left and right seat depth. Always set them at the same manner. Average needed Difficulty level: time: Easy 5 min www.neatech.it 49/203...
Page 62
Figure 44 • Remove the backrest. • Loosen the 6 screws shown in figure. • Set the backrest according to the desired seat depth. OPEN-END WRENCH 10 mm • Tight again the 6 screws. • Mount again the backrest. www.neatech.it 50/203...
It is needed to set separately left and right backrest angle. Always set two parts of backrest at the same manner. Average needed Difficulty level: time: Easy 5 min Angle adjustable with pistons Use the lever located on the push bar to move the backrest. www.neatech.it 51/203...
Page 64
• Screw again screws. ADDITIONAL ADJUSTMENT After adjusted the angle of backrest as described above it is possible to adjust of more 5° simply acting on the axis shown in figure. Figure 46 www.neatech.it 52/203...
Average needed Difficulty level: time: Easy 5 min BACKREST POSSIBLE CONFIGURATION VALUES 90° - 95° 95° : 100° 100° : 105° Angle adjustable with pistons 105° : 110° 110° - 115° 120° - 125° www.neatech.it 53/203...
Page 66
Figure 47 • Unscrew the 4 screws shown in figure. • Set the position of the hardware highlighted in OPEN-END WRENCH 10 mm figure according to the desired backrest angle. • Screw again screws. www.neatech.it 54/203...
RIGHT AND LEFT SIDE It is possible to adjust separately left and right armrest. Average needed Difficulty level: time: Easy 5 min RANGE Please be sure that the chosen position doesn't represent an obstacle. Figure 48 www.neatech.it 55/203...
Page 68
• Loosen the lever shown in figure and remove the armrest. Figure 50 • Loosen the 2 screws shown in figure and set the ALLEN WRENCH depth of armrest clamp as desired. 4 mm • Tighten again the 2 screws and put back the armrest. www.neatech.it 56/203...
Page 69
ADDITIONA ADJUSTMENT Moreover it is possible to adjust armrest depth unscrewing the 2 screws shown in figure with a 4 mm allen wrench. Figure 51 www.neatech.it 57/203...
RIGHT AND LEFT SIDE It is possible to adjust separately left and right armrest. Average needed Difficulty level: time: Easy <5 min SIDEPAD, JOYSTICK AND ARMREST HEIGHT It is better to adjust first armrest height, then joystick and finally the sidepad. www.neatech.it 58/203...
Page 71
Figure 52 • Loosen the 2 screws shown in figure. ALLEN WRENCH • Set the armrest according to the desired height. 4 mm • Tight again the 2 screws. www.neatech.it 59/203...
RIGHT AND LEFT SIDE It is possible to adjust separately left and right sidepad. SIDEPAD, JOYSTICK AND ARMREST HEIGHT It is better to adjust first armrest height, then joystick and finally the sidepad. Average needed Difficulty level: time: Easy <5 min www.neatech.it 60/203...
Page 73
Please be sure that the chosen position doesn't represent an obstacle for armrest. Figure 53 Figure 54 • Unscrew the 2 screws shown in figure and set the ALLEN WRENCH position of sidepad as desired. 3 mm • Screw again the 2 screws. www.neatech.it 61/203...
Angle adjustable 27.5 cm 30.0 cm 32.5 cm 35.0 cm 37.5 cm RIGHT AND LEFT SIDE It is possible to adjust separately left and right legrest if you have splitted footrest. Average needed Difficulty level: time: Easy <5 min www.neatech.it 62/203...
Page 75
6 mm 13 mm open-end wrench. • Repeat the operation for both left and right side of the wheelchair. • Set the position of the footplate according to OPEN-END WRENCH 13 mm desired height. • Screw again the screws. www.neatech.it 63/203...
In any case it is always possible to choose between 3 different depth. RIGHT AND LEFT SIDE It is possible to adjust separately left and right legrest if you have splitted footrest. Average needed Difficulty level: time: Easy <5 min www.neatech.it 64/203...
Tighten again the screws. Depth adjustment Figure 57 • Unscrew the 2 screws shown in figure. ALLEN WRENCH • Set the position of the footplate according to desired depth. 4 mm • Screw again the screws. Screw again the 2 screws. www.neatech.it 65/203...
3.20.1 Standard support - Depth and height Figure 58 • Unscrew the 2 screws shown in figure. ALLEN WRENCH • Adjust the depth and the height of the joystick as 4 mm desired. • Screw again the screws. www.neatech.it 66/203...
3.20.1 Retractable support - Depth and height Figure 60 • Unscrew the 2 screws shown in figure. ALLEN WRENCH • Adjust the depth and the height of the joystick as 4 mm desired. • Screw again the screws. www.neatech.it 67/203...
Default position means that all adjustable parts of the wheelchair are set in the most stable and safe configuration ADJUSTABLE PARTS VALUE NOTES Seat angle 0° Backrest angle 90° Legrest angle 90° Or minimum Seat height 0 cm Table 19 www.neatech.it 68/203...
INFORMATION Do not install, maintain or operate the product without reading all warnings and this entire manual. Always keep this manual in connection with the product. INFORMATION The wheelchair is designed for use mostly in indoor environments. www.neatech.it 69/203...
Page 82
Do not stand on the frame of the wheelchair. Some pathologies may limit your ability to use your wheelchair safely. Be sure to consult with a doctor about your physical limitations. Please practice your drive ability under the supervision of an assistant. www.neatech.it 70/203...
Page 83
MAX 6° Figure 61 Dealing with downhill When facing a downhill road it is recommended to set the seating system to default position. It is better to use a drive profile with low speed MAX 6° Figure 62 www.neatech.it 71/203...
Page 84
When facing with side slopes, always use the wheelchair with great caution and make sure the seating system is in the default position. MAX 6° Figure 63 Turning with the wheelchair When turning with the wheelchair, always use great caution. www.neatech.it 72/203...
Page 85
Transfer into and out the wheelchair Users transfer is recommended with the presence of an assistant. Don’t use footrests or armrests as support. Always turn off the wheelchair before transfer. www.neatech.it 73/203...
Page 86
Do not lift the wheelchair with a user on board. Do not lift the wheelchair grabbing the legrests. If you really need to lift the wheelchair, it is suggested to grab it with the help of at least one other people. Grab the wheelchair using the tie down shown in figure. Figure 65 www.neatech.it 74/203...
Use the function PROFILE to change different types of profiles: they are sorted from the more indoor ones to the more outdoor ones. For each profile it is possible to change the speed. www.neatech.it 75/203...
Page 88
Use this function to see total and partial distance made with the wheelchair. It is also possible to reset partial distance. Backlight It is possible to adjust backlights of the screen. Background Use this function to choose the color of background of the display. www.neatech.it 76/203...
When the brakes are released. it is not possible to drive the wheelchair. Figure 67 UNLOCKED LOCKED LOCKED UNLOCKED WARNING When the brakes are released never use the wheelchair on a slope or a wet surface. Don’t operate the brake release without the presence of an assistant. www.neatech.it 77/203...
Page 90
WARNING The drive system should be re-engaged before an occupant is left unattended or attempts to operate the wheelchair. WARNING Always act on both left and right manual release levers. www.neatech.it 78/203...
• The pelvic belt should be worn low across the front of the pelvis, so that the angle of the pelvic belt is within the preferred zone of 30° to 75° to the horizontal, similar to that shown in figure. Figure 68 www.neatech.it 79/203...
Page 92
In order to mount pelvic belt on the wheelchair, firstly mount the fixing plate as shown in figure. Use socket head cap screw M6x10 and a 5 mm allen ALLEN WRENCH 5 mm wrench. Repeat operation for both left and right side of the wheelchair. www.neatech.it 80/203...
Page 93
Firstly mount the fixing plate as shown in OPEN-END figure. WRENCH Use hushroom head square neck bolt screw M5x16 DIN 8 mm 603, M5 nut, and a 8 mm open-end wrench. Repeat operation for both left and right side of the wheelchair. www.neatech.it 81/203...
Page 94
WARNING: Safety of wheelchair and user can't be assured when the movement of gas springs is not correctly locked while using the wheelchair as a seat in a motor vehicle. Figure 72 www.neatech.it 82/203...
Page 95
When possible other auxiliary wheelchair equipment should be either secured to the wheelchair or removed from the wheelchair and secured in the vehicle during travel, so that it does not break and cause injury to vehicle occupants in the event of a collision. www.neatech.it 83/203...
Page 96
Alterations or substitutions should not be made to the wheelchair securement points or to structural and frame parts or components without consulting the wheelchair manufacturer. WARNING Wheelchair has sealed type batteries. Never use different battery type when used in a motor vehicle. www.neatech.it 84/203...
Page 97
WARNING Care should be taken when applying the occupant restraint to position the seatbelt buckle so that the release button will not be contacted by wheelchair components during a crash. www.neatech.it 85/203...
Use the tie down points marked with the symbol shown in figure.Hook the wheelchair in 4 points: two in the front part and two in the rear part. Figure 74 Use the tie down pointsHook the wheelchair in 4 points: two in the front part and two in the rear part. www.neatech.it 86/203...
Page 99
Tie down straps should form angles shown below. PREFERRED ANGLES OF FRONT PREFERRED ANGLES OF REAR WHEELCHAIR WHEELCHAIR TIE DOWN STRAPS TIE DOWN STRAPS 40° 30° 45° 60° 25° 25° 10° 10° Figure 75 Figure 76 WARNING Always use four tie down straps. www.neatech.it 87/203...
Do not attempt to reverse out the docking station until the red LED on the control module, which indicates the unlock position, has been illuminated. Move the wheelchair away from the docking station within this 5-second period. www.neatech.it 88/203...
Page 101
If this happens repeat above ulocking procedure. Figure 78 CONTACT INFORMATION For more information contact the manufacturer of the wheelchair or the manufacturer of the docking station. Dahl Engineering Løvevej 3 DK-7700 Thisted Tel. +45 96 18 00 77 https://dahlengineering.dk sales@dahlengineering.dk www.neatech.it 89/203...
Page 103
Figure 80 • Remove batteries. For more information see section 4.7.1 . • Remove the plate shown in figure. www.neatech.it 91/203...
Page 104
Figure 81 • In the bottom of battery box there are globally 8 holes. 5 of them must be used to mount the nuts of Dahl kit #502210. Choose one of two possibilities shown in figure (A or B). www.neatech.it 92/203...
Page 105
Figure 82 • Place nuts provided into the DAHL kit #502210 in the 5 chosen holes with recess down. • Lock plate (A) and spacer (B) as shown in figure. www.neatech.it 93/203...
Page 106
Dahl kit just mounted. It could be needed to cut this plate in order to let room for the Dahl kit just mounted. • Mount again batteries. For more information see section 4.7.1 . Figure 83 www.neatech.it 94/203...
Move the joystick rearward while you are in seating mode and the desired function is selected INFORMATION An authorized service center is able to customize seating functions according specific needs of single user. PINCH HAZARD When using powered seating functions, always pay special attention to reduce pinch risk. www.neatech.it 95/203...
Page 108
For these reasons it is very important to not use the legrest function on a non-flat surface or near steps or obstacles. www.neatech.it 96/203...
Page 109
The movement stops when seat height is 0 cm. When the movement stops you will hear a sound. www.neatech.it 97/203...
Page 110
An authorized service center is able to adjust the angles shown in figure. When the movement stops you will hear a sound. Figure 89 MOVE DOWN it is possible to bring back the wheelchair to the default position shown in Figure 90. Figure 90 www.neatech.it 98/203...
Page 111
An authorized service center is able to adjust the angles shown in figure. When the movement stops you will hear a sound. Figure 91 MOVE DOWN it is possible to bring back the wheelchair to the default position shown in Figure 92. Figure 92 www.neatech.it 99/203...
Page 112
An authorized service center is able to adjust the angles shown in figure. When the movement stops you will hear a sound. MOVE DOWN Figure 93 it is possible to bring back the wheelchair to the default position shown in Figure 94. Figure 94 www.neatech.it 100/203...
Page 113
An authorized service center is able to adjust the angles shown in figure. When the movement stops you will hear a sound. MOVE DOWN it is possible to bring back the wheelchair to the default position shown in Figure 96. Figure 96 www.neatech.it 101/203...
If the power chair suddenly stops, use the switch to connect again batteries to the power module and turn on again the wheelchair. If the problem still continues, it means that there is some electric fault. Check for any damaged cables or any damage in connections, for more information see section 5.4. www.neatech.it 102/203...
Page 115
If the switch operates, often this means that there is a major electrical fault. The cause of fault should be checked carefully. For more information, please contact the manufacturer. www.neatech.it 103/203...
• When batteries are loaded unplug the power cord and the battery cable from the joystick. RUNNING-IN PERIOD Typically, batteries are able to offer 100% performance after about 15-20 cycles. CHARGER SPECIFICATION 24 V MIN 6 A MAX 10 A - Charging profile for GEL batteries www.neatech.it 104/203...
Page 117
Check if charger requirements data matches with the network power (voltage, frequency) RELEASE DANGER Any impact to the batteries could cause a loss of fluids. Please pay special attention. BATTERIES DISPOSAL To properly recycle the batteries follow instructions provided by your local waste disposal service. www.neatech.it 105/203...
If you transport the wheelchair with motors disengaged, the wheelchair is free to move. This may result in a hazardous situation. 4.7.1 Batteries removal Figure 99 ALLEN WRENCH • Unscrew the 4 screws shown in figure. 3 mm • Remove the cover. www.neatech.it 106/203...
Page 119
• Unplug the connectors shown in figure. Figure 101 • Unscrew the 4 screws shown in figure. ALLEN WRENCH • Remove the metalsheet with mounted modules. It 4 mm is not necessary to unplug any wires. • Pull away the batteries pack. www.neatech.it 107/203...
Page 120
Figure 102 • Unscrew the 4 screws shown in figure. WARNING Batteries are mounted in a metal enclosure. Total weight is about 40 kg. Please do not remove batteries from their enclosure. Please pay special attention. www.neatech.it 108/203...
Page 121
It is not possible to provide a universal package, so the user should provide himself for it. The used package must be water and dust resistant and strong enough to protect the wheelchair from any hurts. When inserting the wheelchair into the package protect any protruding parts with some foam or similar. www.neatech.it 109/203...
To clean the wheelchair do not use high-pressure water spray devices. For plastic and metal parts use a soft cloth dampened with mild detergent. For the upholstery, linings, seat and back covers use warm water and mild detergent. Do not use stain removers, solvents, acids, etc. www.neatech.it 110/203...
250 kPa. Check if the lever of the main Weekly B - Assistant switch works correctly Check tire usury Monthly B - Assistant Check brake release lever Monthly B - Assistant Check aging of batteries Monthly C – Service www.neatech.it 111/203...
5.3 Tire puncture 5.3.1 User information Traction wheels Figure 104 • Lift the wheelchair. ALLEN WRENCH • Unscrew the 4 screws shown in figure. 6 mm • Remove the wheel. www.neatech.it 112/203...
Page 125
5 mm Contact an authorized service center for the repair or the substitution of the damaged wheel. When the authorized service center gives you back the repaired wheel or a new one, mount it following instructions in reverse order. www.neatech.it 113/203...
(A). With wheels 3.00-8 it is necessary to mount the screws of the castor in holes (B). Figure 106 5.3.2 Service information When the user requires assistance for a punctured wheel, according to the entity of damage, decide if it is better to repair or substitute the wheel. www.neatech.it 114/203...
Page 127
Castor Pneumatic black Ø200 mm x 50 mm R042-0132A Tire of castor gray Ø200 mm x 50 mm R042-0132B Tire of castor black Ø200 mm x 50 mm R042-0133 Tube for castor Ø200 mm x 50 mm Table 20 www.neatech.it 115/203...
Page 129
A - Power module Battery pack and main switch Motor 1 left (included in motor) Motor 2 right (included in motor) Connector block www.neatech.it 117/203...
Page 130
B - Battery pack and main switch Power module www.neatech.it 118/203...
Page 131
C - Connector board www.neatech.it 119/203...
Page 132
Seating module included in actuator INFORMATION Please note that wires W8, W9, W10, W11 have some yellow rings with numbers 1, 2, 3, 4 to identifies actuators. Connect them to the board as shown in figure. Figure 108 www.neatech.it 120/203...
Page 133
Please note that wire W12 has 1 red connector (R), 1 blue connector (B) and 4 white connectors. The 4 white connectors have some yellow rings with numbers 1, 2, 3, 4. Please connect them to the board as shown in figure. Figure 109 www.neatech.it 121/203...
Page 134
D - Seating module and gyro Connector board W14included in actuator Connector block www.neatech.it 122/203...
Page 135
1, 2, 3, 4 to identify wires. Each small connector has a yellow ring with numbers 2, 3, 4 to identify wires. Please connect them to the board as shown in figure. Figure 110 www.neatech.it 123/203...
Page 136
E - Light module and lights Lights LH W17included in actuator Lights RH Connector block www.neatech.it 124/203...
Page 137
F - Connector block Joystick W6included in actuator Power module Seating module Light module www.neatech.it 125/203...
5.5 Batteries replacement Figure 111 ALLEN WRENCH • Unscrew the 4 screws shown in figure. 3 mm • Remove the cover. www.neatech.it 126/203...
Page 139
• Unplug the connectors shown in figure. Figure 113 • Unscrew the 4 screws shown in figure. ALLEN WRENCH • Remove the metalsheet with mounted modules. It 3 mm is not necessary to unplug any wires. • Pull away the batteries pack. www.neatech.it 127/203...
Page 140
Figure 114 • Pull away batteries. WARNING Batteries are mounted in a metal enclosure. Total weight is about 40 kg. Please do not remove batteries from their enclosure. www.neatech.it 128/203...
Page 141
Figure 115 ALLEN WRENCH • Unscrew the 4 screws shown in figure. 3 mm • Remove the metallic handle. www.neatech.it 129/203...
Page 142
Figure 116 • Remove cables from the batteries. ALLEN WRENCH • Mount new batteries following instructions in 5 mm reverse order. WARNING Each battery weights about 18 kg. Please pay special attention. www.neatech.it 130/203...
Page 143
Figure 117 BATTERIES SPECIFICATION 2 x 12 V – 50 Ah – GEL Type MAX 228 mm x 139 mm x 235 mm (h) Code Description Type of Notes operation Batteries R042-0110 www.neatech.it 131/203...
The product is suitable for reuse. Before dispensing it, the product must be cleaned, and subjected to maintenance. The operating instructions are included in this manual and must also be provided when the product is passed on. WARNING This operation must be performed only at an authorized service center. www.neatech.it 132/203...
R042-0210 Power module R042-0220 Seat module R042-0230 Charger R042-0250 Kit light for castor R042-0251 Light for castor R042-0252 Castor cover R042-0270 Mudguard kit R042-0271 Light for mudguard R042-0280 Bumpers for motors R042-0290 Gyroscope R042-0300 Light module Table 22 www.neatech.it 133/203...
Page 146
The use of spare parts or accessories not approved by the manufacturer may make the wheelchair unstable or uncontrollable. For each order, always contact an authorized service center. CONTACT INFORMATION For any other part not described in this manual please contact the manufacturer. www.neatech.it 134/203...
• Unscrew the nut shown in figure. use a 19 mm open- end wrench. OPEN-END • Substitute the fork with dump. WRENCH 19 mm • If desired, it is also possible to substitute only bearings. • Mount the old castor. See section 5.3.1 . www.neatech.it 135/203...
Page 148
In order to facilitate this operation, it is possible to press the shock absorber, for example with a clamp. INFORMATION When performing this operation, parts shown in figure will be disassembled. Please pay special attention because it will be necessary to remount them in the same order. Figure 120 www.neatech.it 136/203...
Page 149
Remove the axis shown in figure. Unscrew the nut shown in figure. use a 19 mm open- end wrench. Code Description Type of Notes operation R042-0134 Fork with dump R042-0135 Bearings R042-0136 Spring kit for castor www.neatech.it 137/203...
Average needed Difficulty level: time: Easy 5 min Figure 123 • Unscrew the screws shown in figure. • Substitute the wheel. SCREWDRIVER • Screw the new screws. • Repeat operations for both left and right side of the wheelchair. www.neatech.it 139/203...
Page 152
Code Description Type of Notes operation R042-0140 Antitip wheel Code Quantity R042-0140 R042-0140 Figure 124 www.neatech.it 140/203...
In case of problems with the seating system, please contact the manufacturer. Figure 125 • Lift the seat and raise legrest. • Unscrew the screws shown in figure. ALLEN WRENCH 3 mm • Substitute the cover. • Screw the new screws. www.neatech.it 141/203...
Page 154
Code Description Type of Notes operation R042-0150 Cover A Code Quantity R042-0150 R042-0150 Figure 126 www.neatech.it 142/203...
5.7.4 Cover B Average needed Difficulty level: time: Easy 5 min Figure 127 • Unscrew the screws shown in figure. ALLEN WRENCH • Substitute the cover. 3 mm • Screw the new screws. www.neatech.it 143/203...
Page 156
Code Description Type of Notes operation R042-0160 Cover B Code Quantity R042-0160 R042-0160 Figure 128 www.neatech.it 144/203...
• Remove the light module. See section 5.7.16 . ALLEN WRENCH • Unplug connector of motor from the power module. 6 mm See section 5.4. • Unscrew the screws shown in figure. • Substitute the motor following instructions in reverse order. www.neatech.it 145/203...
Page 158
Code Description Type of Notes operation R042-0170 Motor Code Quantity R042-0170 R042-0170 R042-0170 R042-0170 R042-0170 Figure 130 WARNING When performing this operation, it is necessary to reprogram the wheelchair. For more information see section 2.1.2 .. www.neatech.it 146/203...
In case of problems with the seating system, please contact the manufacturer. Figure 131 • Remove the cover A. See section 5.7.3 . ALLEN WRENCH • Unscrew the screws shown in figure. 5 mm • Remove the plastic cap. www.neatech.it 147/203...
Page 160
• Screw again the nuts paying special attention to wires positioning. For more information see 5.4. • Mount the old plastic cap following instructions in OPEN-END WRENCH reverse order. 5.5 mm • Mount again the cover A. See section 5.7.3 . www.neatech.it 148/203...
Page 161
Code Description Type of Notes operation R042-0180 Main switch R042-0181 lever for main switch R042-0182 Fuse PCB Code Quantity R042-0180 R042-0180 R042-0180 R042-0180 R042-0181 only lever R042-0182 R042-0182 Figure 133 R042-0182 www.neatech.it 149/203...
Remove the joystick. Figure 135 • Unscrew the 2 screws shown in figure. Unscrew the 2 screws shown in figure. ALLEN WRENCH • Substitute the joystick support. 3 mm • Mount the old joystick following instructions in reverse order. www.neatech.it 150/203...
Page 163
Code Description Type of Notes operation R042-0190A Standard joystick support Code Quantity R042-0190 A R042-0190 A R042-0190 A R042-0190 A R042-0190 A R042-0190 A R042-0190 A R042-0190 A Figure 136 R042-0190 A R042-0190 A R042-0190 A www.neatech.it 151/203...
• Unscrew the 2 screws shown in figure. ALLEN WRENCH 3 mm • Remove the joystick. Figure 138 • Unscrew the 2 screws shown in figure. • Substitute the joystick support. ALLEN WRENCH 3 mm • Mount the old joystick following instructions in reverse order. www.neatech.it 152/203...
Page 165
Code Description Type of Notes operation R042-0190B Retractable joystick support Code Quantity R042-0190B R042-0190B R042-0190B R042-0190B R042-0190B R042-0190B R042-0190B Figure 139 www.neatech.it 153/203...
• Unscrew the 2 screws shown in figure. ALLEN WRENCH 4 mm • Substitute the joystick. Retractable joystick support Figure 141 • Unscrew the 2 screws shown in figure. Unscrew the 2 ALLEN WRENCH screws shown in figure. 3 mm • Substitute the joystick support. www.neatech.it 154/203...
Page 167
Code Description Type of Notes operation R042-0200 Standard joystick support Joystick Code Quantity R042-0200 Figure 142 www.neatech.it 155/203...
• Unscrew the screws shown in figure. • Unplug cables. For more information see section 5.4. ALLEN WRENCH • Substitute the power module. 5 mm • Plug again cables. For more information see section 5.4. • Screw again screws www.neatech.it 156/203...
Page 169
Code Description Type of Notes operation R042-0210 Power module Code Quantity R042-0210 R042-0210 Figure 144 WARNING When performing this operation, it is necessary to reprogram the wheelchair. For more information see section 2.1.2 . www.neatech.it 157/203...
• Unplug the connector shown in figure. For more information see section 5.4. Figure 146 • Unscrew the 4 screws shown in figure. ALLEN WRENCH • Remove the metalsheet with mounted modules. It 3 mm is not necessary to unplug any wires. www.neatech.it 158/203...
Page 171
Figure 147 • Unscrew the screws shown in figure. • Substitute the seating module. ALLEN WRENCH 3 mm • Mount the new module following instructions in reverse order. www.neatech.it 159/203...
Page 172
Code Description Type of Notes operation R042-0220 Seating module Code Quantity R042-0220 R042-0220 R042-0220 cable Figure 148 WARNING When performing this operation, it is necessary to reprogram the wheelchair. For more information see section 2.1.2 . www.neatech.it 160/203...
Difficulty level: time: Easy 10 min Figure 149 ALLEN WRENCH • Unscrew the screws shown in figure. 3 mm • If desired substitute the cover. Figure 150 • Unscrew the glass shown in figure. • Unplug the light. www.neatech.it 161/203...
Page 174
Figure 151 ALLEN WRENCH • Unscrew the screw shown in figure. 3 mm • Substitute the parts shown in figure. Code Description Type of Notes operation R042-0250 Kit light for castor R042-0251 Light for castor R042-0252 Castor cover www.neatech.it 162/203...
Difficulty level: time: Easy 10 min Figure 153 • Unscrew the glass shown in figure. • Unplug the light. Figure 154 ALLEN WRENCH • Unscrew the screw shown in figure. 4 mm • Substitute the parts shown in figure. www.neatech.it 164/203...
10 min Figure 156 • Unscrew the screws shown in figure. • Substitute the bumper for motor. Substitute the ALLEN WRENCH bumper for motor. 4 mm • Repeat operations for both left and right side of the wheelchair. www.neatech.it 166/203...
Page 179
Code Description Type of Notes operation R042-0280 Bumpers for motors Code Quantity R042-0280 R042-0280 Figure 157 www.neatech.it 167/203...
• Unplug the connector shown in figure. For more information see section 5.4. Figure 159 • Unscrew the 4 screws shown in figure. ALLEN WRENCH • Remove the metalsheet with mounted modules. It 3 mm is not necessary to unplug any wires. www.neatech.it 168/203...
Page 181
• Unscrew the screw shown in figure using a allen 3 mm wrench while holding the nut behind with a open-end wrench. • Substitute the gyro module. • Mount the new module following instructions in OPEN-END WRENCH reverse order. 8 mm www.neatech.it 169/203...
Page 182
Code Description Type of Notes operation R042-0290 Gyro module Code Quantity R042-0290 R042-0290 R042-0290 R042-0290 cable Figure 161 WARNING When performing this operation, it is necessary to reprogram the wheelchair. For more information see section 2.1.2 .. www.neatech.it 170/203...
In case of problems with the seating system, please contact the manufacturer. Figure 162 • Lift the seat. ALLEN WRENCH • Remove the cover A. See section 5.7.3 . 2.5 mm • Unscrew the screw shown in figure. www.neatech.it 171/203...
Page 184
• Unscrew the nut shown in figure. Figure 164 • Inside the battery housing there are 4 screws. Unscrew them to remove the light module. ALLEN WRENCH 3 mm • Mount the new module following instructions in reverse order. www.neatech.it 172/203...
Page 185
Code Description Type of Notes operation R042-0300 Light module Code Quantity R042-0300 R042-0300 Figure 165 WARNING When performing this operation, it is necessary to reprogram the wheelchair. For more information see section 2.1.2 .. www.neatech.it 173/203...
5.7.17 Legrest cover Average needed Difficulty level: time: Easy 5 min Figure 166 • Remove the seeger shown in figure. Use a SCREWDRIVER screwdriver as a lever. • Substitute the cover. www.neatech.it 174/203...
Page 187
Code Description Type of Notes operation R042-0311 Legrest cover Code Quantity R042-0311 R042-0311 Figure 167 www.neatech.it 175/203...
Figure 168 • Remove legrest cover. See section 5.7.17 . • Remove the seeger shown in figure. Use a screwdriver as a lever. SCREWDRIVER • Remove axis shown in figure. • Unplug cable of actuator. • Substitute the actuator. www.neatech.it 176/203...
Page 189
In order to facilitate this operation, it could be needed to move actuator independently from the seating system of the wheelchair. WARNING When performing this operation, it is necessary to reprogram the wheelchair. For more information see section 2.1.2 . www.neatech.it 177/203...
• Remove legrest cover. See section 5.7.17 . ALLEN WRENCH • Remove footplate. See section 5.7.21 4 mm • Unscrew the screws shown in figure. Figure 171 • Substitute parts shown in figure. • Repeat operations for both left and right side of the wheelchair. www.neatech.it 178/203...
Page 191
Excursion metalsheet for legrest 27-32 cm R042-0314G Excursion metalsheet for legrest 30-38 cm R042-0314H Excursion metalsheet for legrest 38-46 cm Code Quantity R042-0314 R042-0314 R042-0314 R042-0314° 372 A R042-0314B 372B R042-0314C 372C R042-0314D 372D Figure 172 R042-0314E 372E www.neatech.it 179/203...
• Remove footplate. See section 5.7.21 • Remove the excursion metalsheet for legrest See ALLEN WRENCH section Errore. L'origine riferimento non è stata 4 mm trovata.. • Unscrew the screws shown in figure. • Remove the metal sheet shown in figure. www.neatech.it 180/203...
Page 193
Figure 174 ALLEN WRENCH • Unscrew the screw shown in figure. 4 mm Figure 175 • Unscrew the screw shown in figure. ALLEN WRENCH 4 mm • Substitute the spring. www.neatech.it 181/203...
Page 194
Code Description Type of Notes operation R042-0315 Legrest spring Code Quantity R042-0315 R042-0315 R042-0315 R042-0315 R042-0315 Figure 176 www.neatech.it 182/203...
5.7.21 Footplate Average needed Difficulty level: time: Easy 5 min Figure 177 • Remove seeger shown in figure. Use a screwdriver as SCREWDRIVER a lever. • Substitute footplate. www.neatech.it 183/203...
Page 196
Code Description Type of Notes operation R042-0320 Footrest Code Quantity R042-0320 R042-0320 Figure 178 www.neatech.it 184/203...
When performing this operation, it is necessary to reprogram the wheelchair. For more information see section 2.1.2 . WARNING In order to facilitate this operation, it could be needed to move actuator independently from the seating system of the wheelchair. www.neatech.it 185/203...
Page 198
• Remove seeger shown in figure. SCREWDRIVER • Remove axis shown in figure. • Unplug the actuator. • Substitute the actuator Code Description Type of Notes operation R042-0330 Tilt actuator Code Quantity R042-0330 R042-0330 R042-0330 R042-0330 Figure 180 www.neatech.it 186/203...
When performing this operation, it is necessary to reprogram the wheelchair. For more information see section 2.1.2 . WARNING In order to facilitate this operation, it could be needed to move actuator independently from the seating system of the wheelchair. www.neatech.it 187/203...
Page 200
• Remove seeger shown in figure. SCREWDRIVER • Remove axis shown in figure. • Unplug the actuator. • Substitute the actuator. Code Description Type of Notes operation R042-0340 Tilt actuator Code Quantity R042-0340 R042-0340 R042-0340 R042-0340 Figure 182 www.neatech.it 188/203...
For more information see section 2.1.2 .. Figure 183 • Remove the 3 Seegers shown in figure. Use a screwdriver as a lever. SCREWDRIVER • Remove the axis shown in figure. • Unplug the actuator. • Substitute the actuator. www.neatech.it 189/203...
Page 202
Code Description Type of Notes operation R042-0360 Backrest actuator Code Quantity R042-0360 R042-0360 R042-0360 Figure 184 www.neatech.it 190/203...
5.7.26 Ruler for armrest adjustment Average needed Difficulty level: time: Easy 10 min Figure 187 ALLEN WRENCH • Unscrew the screw shown in figure. 4 mm Figure 188 SCREWDRIVER • Unscrew the part shown in figure. www.neatech.it 192/203...
Page 205
Figure 189 • Substitute parts shown in figure. Code Description Type of Notes operation R042-0372 Ruler for armrest adjustment Code Quantity R042-0372 R042-0372 R042-0372 R042-0372 R042-0372 R042-0372 Figure 190 R042-0372 R042-0372 www.neatech.it 193/203...
5.7.27 Armrest joint Average needed Difficulty level: time: Easy 10 min Figure 191 • Loosen the 2 screws shown in figure. ALLEN WRENCH 5 mm • Substitute the armrest. Code Description Type of Notes operation R042-0380 Armrest www.neatech.it 194/203...
5.7.28 Armrest Average needed Difficulty level: time: Easy 5 min Figure 193 • Loosen the 2 screws shown in figure. ALLEN WRENCH 5 mm • Remove the armrest. www.neatech.it 196/203...
Page 209
Code Description Type of Notes operation R042-0380 Armrest Code Quantity R042-0380 R042-0380 R042-0380 Figure 194 www.neatech.it 197/203...
It is possible to use the wheelchair when the temperature is between -10 °C and +40 °C. It is possible to store the wheelchair in a place with a temperature between -20 °C and +45 °C. www.neatech.it 198/203...
6.2 Other provided information Manufacturer Neatech.it srl Address via A. de Curtis 4/A – 80040 – Cercola (NA) - Italy Model S042 – Evo3 Description Value 110 cm Overall length with legrest 56.0 cm Overall width Folded length N.A. Folded width N.A.
380 mm 420 mm 560 mm 495 mm 535 mm 575 mm 615 mm MIN 270 mm – MAX 480 mm See section 3.10 Wheels Ø320: 46.0 cm Wheels 3.00-8: 48.0 cm FWD: 945 mm FWD: 1100 m m www.neatech.it 201/203...
MAX 460 mm MAX 500 mm MAX 520 mm 230 mm – 300 mm MIN 150 mm – MAX 480 mm See section 3.18 Wheels Ø320: 46.0 cm Wheels 3.00-8: 48.0 cm FWD: 945 mm FWD: 1100 mm www.neatech.it 202/203...
The warranty expires in case of tampering, improper storage, unauthorized or incorrect maintenance. 7.1 Serial number For any report or assistance request, please communicate the serial number mentioned on the label in the position shown in figure. Figure 195 www.neatech.it 203/203...