3M MATIC A80F Instructions And Parts List
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3M MATIC A80F Instructions And Parts List

Adjustable case sealer with accuglide 2+ taping heads
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Instructions and Parts List
3M-Matic
a80f
Type 11000
Adjustable
Case Sealer
with
AccuGlide 2+
Taping Heads
Serial No.
For reference, record machine serial number here.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
™
™
Important Safety
Information
BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT
Read, understand, and
follow all safety and
operating instructions.
Spare Parts
It is recommended you
immediately order the
spare parts listed in the
"Spare Parts/Service
Information" section.
These parts are expected
to wear through normal
use, and should be kept
on hand to minimize
production delays.
TM
3M-Matic
and AccuGlide
3M St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 2010 44-0009-2096-5 (A033110-NA)
TM
are Trademarks of

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Summary of Contents for 3M 3M MATIC A80F

  • Page 1 For reference, record machine serial number here. 3M-Matic and AccuGlide are Trademarks of 3M Industrial Adhesives and Tapes 3M St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A. St. Paul, MN 55144-1000 © 3M 2010 44-0009-2096-5 (A033110-NA)
  • Page 2 This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, adjustments, maintenance, troubleshooting, repair work and servicing plus parts list of the 3M-Matic a80f-NA Adjustable case sealer. 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St.

  • Page 3: Replacement Parts And Service Information

    Included with each machine is an Instructions and Parts List manual. Technical Assistance / Replacement Parts and Additional Manuals: Call the 3M-Matic™ Help line at 1-800 328-1390. Provide the customer support coordinator with the model/machine name, machine type, and serial number that are located on the identifi cation plate (For example: Model a80f - Type 11000 - Serial Number 13282).
  • Page 4 THIS PAGE IS BLANK...
  • Page 5 3M-Matic ™ , AccuGlide ™ and Scotch ™ are Trade- 3M Industrial Adhesives and Tapes marks of 3M, St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A. St. Paul, MN 55144-1000 © 3M 2010 44-0009-1852-2 (F031008)
  • Page 6 THIS PAGE IS BLANK...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS - MANUAL 1: a80f Adjustable Case Sealer (For Taping Head Information - See MANUAL 2: AccuGlide™ 2+ STD 2 Inch Taping Heads) a80f Adjustable Case Sealer Page Cover Page Replacement Parts and Service Information ............... i - ii Table of Contents .........................
  • Page 8 THIS PAGE IS BLANK...
  • Page 9 TABLE OF CONTENTS (continued) 5. Shipment, Handling, and Storage 5.1 Packed Machine Shipment and Handling ................16 5.2 Handling and Transportation of Uncrated Machine ............. 16 5.3 Machine Storage ......................... 16 6. Unpacking 6.1 Uncrating and Removal of Pallet ..................17 6.2 Packaging Materials Disposal .....................
  • Page 10 THIS PAGE IS BLANK...
  • Page 11 TABLE OF CONTENTS (continued) 11. Set-Up and Adjustments 11.1 Box Width Adjustment ......................26 11.2 Box Height Adjustment ....................... 26 11.3 Top Flap Compression Roller Adjustment ................26 11.4 Changing the Tape Leg Length ..................26 11.5 Controls Valves and Switches .................... 27 - 28 11.6 Run Boxes to Check Adjustment ..................
  • Page 12 ABBREVIATIONS AND ACRONYMS LIST OF ABBREVIATIONS, ACRONYMS 3M-Matic - Trademark of 3M St. Paul, MN 55144- 1000 AccuGlide - Trademark of 3M St. Paul, MN 55144-1000 Scotch - Trademark of 3M St. Paul, MN 55144-1000 Drw. - drawing - for example Fig.

  • Page 13: Introduction

    1.1 Manufacturing Specifi cations / Description / Intended Use The intended use of the 3M-Matic™ a80ff Adjustable Case Sealer with AccuGlide™ 2+ Taping Heads is to au- tomatically seal the top and bottom center seams of regular slotted containers. It will accept fi lled regular slotted containers from an existing conveyor, fold the top fl...

  • Page 14: How To Read And Use The Manual / Reference Documents

    3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 The manual is composed of: (USA) / Edition March 2010 / Copyright 3M 2010 / All rights reserved The manufacturer reserves - Pages which identify the document and the machine...

  • Page 15: General Information

    2-GENERAL INFORMATION 2.1 Data Identifying Manufacturer and Machine 2.2 Data for Technical Assistance and Service Agent/Distributor or Local After Sale Service: 2010 March a80f-NA...

  • Page 16: Warranty / Contents

    3M’s factory or an authorized service station designated by 3M. A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notifi ed of the problem no later than fi...

  • Page 17: Safety

    3-SAFETY 3.2 Explanation of Signal Word and 3.1 General Safety Information Possible Consequences Read all the instructions carefully before starting work with the machine; please pay particular attention to sections marked by the symbol: This safety alert symbol identifi es important messages in this manual.

  • Page 18: Table Of Warnings

    3-SAFETY (continued) 3.3 Table of Warnings WARNING • To reduce the risk associated with mechanical and electrical hazards:  Read, understand, and follow all safety and operating instructions before operating or Figure 3-2 servicing the case sealer.  Allow only properly trained and qualifi ed personnel to operate and service this equipment.
  • Page 19 3-SAFETY (continued) WARNING • To reduce the risk associated with sharp blade hazards: − Keep hands and fi ngers away from tape WARNING cutoff blades under orange blade guards. Sharp Knife The blades are extremely sharp. Important : Never remove the safety device which covers the blade on the top and bottom taping units.

  • Page 20: Operator's Qualifi Cations

    3-SAFETY (continued) 3.4 Operator's Qualifi cations WARNING - Machine Operator - Mechanical Maintenance Technician • To reduce the risk associated with - Electrical Maintenance Technician mechanical and electrical hazards: - Manufacturer’s Technician/Specialist  Read, understand, and follow all safety and (See Section 3) operating instructions before operating or servicing the case sealer.

  • Page 21: Operator's Required Skill Levels

    3-SAFETY (continued) 3.11 Operator's Skill Levels Required to Perform Skill 2a: Electrical Maintenance Technician the Main Operations on the Machine This operator is trained to use the machine as the MACHINE OPERATOR and in addition is able to: The Table shows the minimum operator's skill for •...

  • Page 22: Component Locations

    3-SAFETY (continued) 3.12 Component Locations Refer to Figure 3-8 below to acquaint yourself with the various components and controls of the case sealer. Also refer to Manual 2 for taping head components. Upper Height Kicker Taping Adjustment Assembly Head Handle Emergency Stop Switch...

  • Page 23: Table Of Warnings And Replacement Labels

    78-8113-6912-9 (2) 78-8113-6882-4 78-8070-1336-8 (2) 78-8113-6883-2 78-8070-1629-6 78-8137-1330-8 78-8070-1330-1 78-8113-6750-3 78-8070-1622-1 78-8070-1331-9 78-8060-8481-6 Leg Height 78-8137-3586-3 78-8070-1339-2 78-8070-1329-3 78-8137-1331-6 Adjustment 78-8137-3586-3 3M Logo Label (not shown) (not shown) Figure 3-10 - Replacement Labels / 3M Part Numbers 2010 March a80f-NA...
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  • Page 25: Power Requirements

    The machine is equipped with two 1/6 HP gearmotors and comes with an 2.4 m [8 foot] standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed above. Contact your 3M Representative for power requirements not listed above.

  • Page 26: Tape Application Leg Length - Standard

    23-44 lbs. per inch of width Edge Crush Test (ECT) 9. Box Kicker Adjustment Kicker Speed Adjustment Fine Tunes the timing of the box kicker (contact your 3M Representative for more information) Control Setting 10. Box Weight and Size Capacities A.

  • Page 27: Machine Dimensions

    4-SPECIFICATIONS (continued) Exit Infeed Conveyor Conveyor Travel Control Side Optional 11. Machine Dimensions Minimum 1920 2375 1575 [Inches] [38-3/4] [75-5/8] [93-7/16] [62] [24] [32-1/2] [4.2] Maximum 1920 2375 2185 [Inches] [38-3/4] [75-5/8] [93-7/16] [86] [35] [32-1/2] [4.2] Infeed/Exit conveyors are optional ** Casters are optional Weight –...
  • Page 28 5-SHIPMENT-HANDLING-STORAGE, TRANSPORT 5.1 Shipment and Handling of Packed Machine - The machine is fi xed on the pallet with four (4) bolts and can be lifted by using a fork truck. - The package is suitable to travel by land and by air. - Optional sea freight package is available.
  • Page 29 6-UNPACKING 6.1 Uncrating Removal of Pallet Using a 10mm combination wrench, remove the fasteners that secure the case sealer legs to pallet at Cut straps. Cut out staple positions along the bottom each leg (as shown in Figure 6-3). of the shipping box or remove staples with an appropriate tool (Figure 6-1) Fasteners Figure 6-3...

  • Page 30: Space Requirements For Machine Operation And Maintenance

    7-INSTALLATION 7.1 Operating Conditions 7.4 Machine Positioning / Bed Height The machine should operate in a dry and relatively clean environment at 5° to 50°C. with clean dry boxes-relative humidity between 0% and 80% 7.2 Space Requirements for Machine Operation and Maintenance Work Minimum distance from wall (Figure 7-1): A = 1.0m.

  • Page 31: Assembly Completion

    7-INSTALLATION (continued) 7.5 Removal of Plastic Ties Cut the plastic which attaches the top head to the frame and remove the polystyrene blocks (Figure 7-4). Figure 7-4 7.6 Assembly Completion 1. Raise the upper head by turning the height adjustment handle clockwise and remove the Figure 7-5 polystyrene blocks.

  • Page 32: Preliminary Electric Inspection

    7-INSTALLATION (continued) One Way WARNING Tension Roller • To reduce the risk associated with sharp Tension blade hazards: Wrap − Keep hands and fi ngers away from tape Roller cutoff blades under orange blade guards. The blades are extremely sharp. Knurled Roller 7.7 Completion of Taping Heads...

  • Page 33: Pneumatic Connecting

    7-INSTALLATION (continued) 7.11 Pneumatic Connection 7.12 Infeed Conveyor Assembly Important: Use care when working with 1. Remove the conveyor and the package of parts compressed air. from the carton. For compressed air supply Technical Specifi cations, 2. Verify that the package contains two fl at plates, ten (10) M8 x 20 hex socket head screws, and ten Note: A precision regulator is used to balance (10) M8 fl...

  • Page 34: Theory Of Operation

    8-THEORY OF OPERATION 8.1 Description of the Working Cycle Figure 8-1 After having closed the top fl aps of the carton, the operator pushes it under the top infeed end in order to avoid the opening of the top fl aps. Further pushing causes the two side belts to drive the box through the taping heads which automatically seal the top and bottom seams.

  • Page 35: Box Width Adjusting Knobs

    9-CONTROLS 9.1 Box Width Adjusting Knobs Figure 9-1 Figure 9-2 9.2 Box Height Adjusting Crank Power Switch 9.3 On / Off Power Switch Figure 9-3 9.4 Latching Emergency Stop Button E-Stop Location Figure 9-4 a80f-NA 2010 March...

  • Page 36: On/Off Switch

    9-CONTROLS (continued) 9.5 Box Conveying / Tape Seal Application Figure 9-5 9.6 Kicker Adjustment Knob Figure 9-6 9.7 Location of Controls Kicker Height Adjustment Box Kicker Switch Box Width Adjustment E-Stop Switch Main Air Pressure Gauge Main Air On/Off Valve / Kicker Air Electrical Figure 9-7...
  • Page 37 10-SAFETY DEVICES OF THE MACHINE 10.1 Blade Guards Both the top and bottom taping units have a blade guard. (See Manual 2: AccuGlide™ 2+ STD 2 Inch Taping Heads). WARNING • To reduce the risk associated with sharp blade hazards: −...

  • Page 38: Changing The Tape Leg Length

    11 - SET UP AND ADJUSTMENTS 11.1 Box Width Adjustment Place the box on the infeed end of frame bed and align top fl ap center seam with arrows on front of upper frame. Then, using the hand crank on the side of the machine, move the side belts inward until they come in contact with the side of the box to be sealed (Figure 11-1).

  • Page 39: Controls Valves And Switches

    11 - SET UP AND ADJUSTMENTS (continued) Height E-Stop Adjustment Switch Box Width Adjustment Kicker Paddle Switch Main Air Pressure Gauge Main Air On/Off Valve / Kicker Pressure Regulator / Adjustment Electrical Filter On/Off Switch Figure 11-4 – Controls, Valves and Switches 11.5 Controls, Valves, and Switches Main Air "On/Off"...
  • Page 40 11 - SET UP AND ADJUSTMENTS (continued) Kicker Paddle Switch Up to Initializes Kicker process. Kicker swings down Adjust to push box through Taping heads (Figure 11-6 Down and 11-7). to Lock Figure 11-6 Kicker Adjustment On/Off Regulator Valve Filter Figure 11-5 –...
  • Page 41 11 - SET UP AND ADJUSTMENTS 11.6 Run Boxes to Inspect Adjustment Figure 11-8 Run several test boxes through the machine, and observe the fl ap kicking action. Adjust the kicker adjustment knob so the kicker "kicks" earlier or later as required (see fi...
  • Page 42 11 - SET UP AND ADJUSTMENTS (continued) Important: Before starting the machine, verify that no tools or other objects are on the conveyor bed. Turn electrical switch to On to start drive belts. Move box forward under upper taping head until it is taken away by the drive belts.

  • Page 43: Operation

    12-OPERATION 12.1 Operator's Correct Working Position and Operational Flow (Figure 12-1). WARNING • To reduce the risk associated with sharp blade hazards: − Keep hands and fi ngers away from tape cutoff blades under orange blade guards. The blades are extremely sharp. Figure 12-1 Figure 12-1 Once the box has been fi...

  • Page 44: Trouble Shooting

    12-OPERATION (continued) 12-OPERATION 12.9 Trouble Shooting Guide Troubleshooting Guide PROBLEM CAUSE CORRECTION Problem Cause Correction Drive belts do not Narrow boxes Check machine specifications. Drive belts do Narrow boxes Check machine specifi cations. convey boxes Boxes are narrower than not convey boxes Boxes are narrower than recom- recommended causing Worn drive belts or friction rings...

  • Page 45: Safety Measures (See Section 3)

    13-MAINTENANCE AND REPAIRS 13.1 Safety Measures (see section 3) 13.2 Tools and Spare Parts Supplied with the Machine Carrying out maintenance and repairs may imply the necessity to work in dangerous situations. See Spare Parts Order Section. WARNING • To reduce the risk associated with mechanical and electrical hazards: −...

  • Page 46: Lubrication

    13-MAINTENANCE AND REPAIRS (continued) 13.6 Cleaning of Machine Qualifi cation / Skill 1 Figure 13-1 A weekly cleaning with dry rags or diluted detergents is necessary. Cardboard boxes produce a signifi cant quantity of dust and paper chips when processed or handled in case sealing equipment.

  • Page 47: Drive Belt Replacement

    WARNING – Turn air and electrical supplies off and disconnect before beginning maintenance. Failure to comply with this warning could result in severe personal injury or equipment damage. Drive Belt Replacement/Tension Adjustment Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn. REPLACEMENT TENSION ADJUSTMENT (See Figure 13-3) 1.
  • Page 48 13-MAINTENANCE AND REPAIRS (continued) Figure 13-4 – Drive Belt Replacement/Tension Adjustment 7. Important – Before installing new drive belt, check belt inside surface for drive direction arrows and install belt accordingly. If no arrows are shown, belt may be installed either way. Install new belt around drive rollers and insert splicing pin.

  • Page 49: Box Drive Belt Tension And Drive Pulley Ring

    13-MAINTENANCE AND REPAIRS (continued) 13.11 Box Drive Belt Tension and Drive Pulley Rings Before installing a new belt, check the orange plastic drive pulley rings for wear. If torn, broken, or worn smooth, replace the rings (Figure 13-6). Figure 13-6 WARNING •...
  • Page 50 13-MAINTENANCE AND REPAIRS (continued) 13-12 – Filter / Circuit Breaker / Upper Tape Head Leveling - Length - Head Air Line Filter – (Figure 13-7) Periodically check the air line fi lter to drain water and clean as necessary. Do not allow water to go above the fi...
  • Page 51 13-MAINTENANCE AND REPAIRS (continued) Changing the Tape Leg Length (from 70 to 50mm [2-3/4 to 2 inches]) The following changes to the case sealer frame and upper/lower taping heads will allow the taping of boxes 95mm [3-3/4 inch] minimum height with box widths greater than 195mm [7-3/4 inch]. Case Sealer Frame 1.
  • Page 52 13-MAINTENANCE AND REPAIRS (continued) 13.13 List of the Maintenance Operations Date: Description of Operation ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________...

  • Page 53: Emergency Procedures

    14-ADDITIONAL INSTRUCTIONS 15-ENCLOSURES / SPECIAL INFO. 14.1 Information for Disposal of Machine The machine is composed of the following materials: - Steel structure - Nylon rollers - Drive belts in PVC - Nylon pulleys For machine disposal, follow the regulations published in each country.

  • Page 54: Pneumatic Diagrams

    16-TECHNICAL DIAGRAMS (continued) 16.1 Pneumatic Diagram 2010 March a80f-NA...

  • Page 55: Electric Diagrams

    16-TECHNICAL DIAGRAMS (continued) 16.1 Electric Diagram 1 Phase Component Safety Switch (normally closed) On/Off Switch Circuit Breaker Low Voltage Coil Blue Bottom Drive Motor Top Drive Motor Brown NOTES: 1. Solid Lines Indicate Electrical Connections. 2. Dotted Lines Indicate Mechanical Connections Green Green 2010 March...
  • Page 56 • SERIAL NUMBER • FIGURE NO. • POSITION • 3M PART NO. (11 DIGITS) • DESCRIPTION • QUANTITY Refer to Manual 2 for recommended taping head spare parts. Important: The machine is constantly revised and improved by our designers. The spare parts catalogue is also periodically updated.
  • Page 57 Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on special order. Contact 3M/Tape Dispenser Parts to confi rm item availability. Options and Accessories For additional information on the options and accessories listed below, contact your 3M Representative.
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  • Page 59 a80f Adjustable Case Sealer Figure 15350 (Compression Rollers not shown) Figure 15347 Figure 15344 Figure 15342 Figure 15345 Figure 15341 Figure 15340 Figure 15346 Figure 15357 Figure 15348 Frame Assemblies 2010 March a80f-NA...
  • Page 60 a80f Adjustable Case Sealer Figure 15340 / 1 2010 March a80f-NA...
  • Page 61 Figure 15340 / 1 Ref. No. 3M Part No. Description 15340-1 78-8137-4048-3 Bed - Conveyor 15340-2 78-8137-0635-1 Clamp - Leg 15340-3 78-8137-0619-5 Leg Assembly 15340-4 78-8017-9318-9 Washer - Plain Metric 8mm 15340-5 26-1003-7963-0 Screw - Soc. Hd. M8 X 16...
  • Page 62 a80f Adjustable Case Sealer 31 32 46 47 48 50 51 41 42 Figure 15340 / 2 2010 March a80f-NA...
  • Page 63 Figure 15340 / 2 Ref. No. 3M Part No. Description 15340-25 78-8076-4536-7 Cap /45 X 1.5 15340-26 78-8060-7758-8 Grommet DG 13,5 15340-27 78-8137-4055-8 Conveyor - Central, Infeed 15340-28 78-8137-0852-2 Central Conveyor 15340-29 78-8137-4056-6 Conveyor - Lateral Exit 15340-30 78-8137-4057-4...
  • Page 64 a80f Adjustable Case Sealer Motor Connections - See Figure 15341/2 Figure 15341 / 1 2010 March a80f-NA...
  • Page 65 Figure 15341 / 1 Ref. No. 3M Part No. Description 15341-1 78-8137-4059-0 Drive Assy - R/H 15341-2 78-8137-4060-8 Drive Assy - L/H 15341-3 78-8137-4061-6 Guide - Upper, R/H 15341-4 78-8137-4062-4 Guide - Upper, L/H 15341-5 78-8137-4063-2 Guide - Lower, R/H...
  • Page 66 a80f Adjustable Case Sealer Motor Connections Figure 15341 / 2 2010 March a80f-NA...
  • Page 67 Figure 15341 / 2 Ref. No. 3M Part No. Description 15341-46 78-8016-5855-6 E - Ring 10mm 15341-47 78-8032-0375-7 Screw Metric M6 X 16 Hex. Hd. 15341-48 78-8042-2919-9 Washer - Triple, M6 15341-49 78-8137-3781-0 Belt - Timing 250 L 075...
  • Page 68 a80f Adjustable Case Sealer 18 * 16 * 19 * 15 * 17 * 20 * 11 * 21 * 22 * 23 * 14 * *=33 Figure 15342 / 1 2010 March a80f-NA...
  • Page 69 Figure 15342 / 1 Ref. No. 3M Part No. Description 15342-1 78-8137-4073-1 Support - Flap Folder 15342-2 78-8137-4074-9 Cover - Rear 15342-3 78-8137-4075-6 Cover - Flap Folder 15342-4 78-8076-4833-8 Strap 15342-5 78-8137-4076-4 Plate- Box Guide 15342-6 78-8017-9318-9 Washer - Plain - Metric 8mm...
  • Page 70 a80f Adjustable Case Sealer 62 53 64 Figure 15342 / 2 2010 March a80f-NA...
  • Page 71 Figure 15342 / 2 Ref. No. 3M Part No. Description 15342-45 78-8137-5921-0 Cross Bar, Flap Folder 15342-46 78-8137-5922-8 Frame - Upper Head, R/H 15342-47 78-8137-5923-6 Frame - Upper Head, L/H 15342-48 78-8137-5925-1 Upper Plate 15342-49 78-8137-5926-9 Spacer 15342-50 78-8137-5927-7...
  • Page 72 a80f Adjustable Case Sealer Figure 15344-2 Figure 15344/1 2010 March a80f-NA...
  • Page 73 Figure 15344/1 Ref. No. 3M Part No. Description 15344-1 78-8137-5904-6 Cover - Crossbar 15344-2 78-8137-5907-9 Shaft 15344-3 78-8137-5905-3 Sprocket 15344-4 78-8129-6304-5 Support w/Bearing 15344-5 26-1000-0010-3 Washer - Flat M6 15344-6 78-8010-7418-4 Nut - Metric, Hex, Stl., M6 15344-7 78-8129-6308-6...
  • Page 74 a80f Adjustable Case Sealer Figure 15344 / 2 2010 March a80f-NA...
  • Page 75 Figure 15344 / 2 Ref. No. 3M Part No. Description 15344-23 78-8137-5944-2 Fixing Plate - Column 15344-24 78-8137-5945-9 Fixed Column 15344-25 78-8060-7889-1 Set Screw M8 X 10 15344-26 78-8137-0895-1 Plate - Column 15344-27 78-8137-5946-7 Column - Inner, Assy 15344-28...
  • Page 76 a80f Adjustable Case Sealer Figure 15345 2010 March a80f-NA...
  • Page 77 Figure 15345 Ref. No. 3M Part No. Description 15345-1 78-8137-5908-7 Guide MRR-30-816-N 15345-2 78-8137-5909-5 Slider 15345-3 78-8137-5910-3 Support Plate - Lower 15345-4 78-8137-5911-1 Support Plate - Upright 15345-5 78-8137-5912-9 Support L/H Assy - Nut 15345-6 26-1000-0010-3 Washer - Flat M6...
  • Page 78 a80f Adjustable Case Sealer 15 14 Figure 15346 2010 March a80f-NA...
  • Page 79 Figure 15346 Ref. No. 3M Part No. Description 15346-1 78-8137-5932-7 Exit Panel 15346-2 78-8137-5934-3 Jamb 15346-3 78-8137-5935-0 Door L=510 - Safety Guard 15346-4 78-8137-5936-8 Door L=740 - Safety Guard 15346-5 78-8137-5937-6 Fixed Panel - Entry 15346-6 78-8137-5938-4 Crossbar - Safety Guard...
  • Page 80 a80f Adjustable Case Sealer Figure 15347 2010 March a80f-NA...
  • Page 81 Figure 15347 Ref. No. 3M Part No. Description 15347-1 78-8091-0660-8 Housing - Wire 15347-2 78-8076-4702-5 Grommet - Heyco SB1093-13 15347-3 78-8091-0656-6 Screw - Hex. Soc. Hd. M8 X 12 15347-4 88-1375-9491-7 Strap - Wire 15347-5 78-8010-7163-6 Screw - Metric, M5 X 10, Hex. Hd.
  • Page 82 a80f Adjustable Case Sealer E-Stop On-Off Control Box Figure 15348 2010 March a80f-NA...
  • Page 83 Figure 15348 Ref. No. 3M Part No. Description 15348-1 78-8137-0780-5 Switch 4-6.3 A 15348-2 78-8137-0782-1 Spacer 15348-3 78-8137-0604-7 Coil - Low Tension 15348-4 78-8137-0606-2 Lockable Knob 15348-5 78-8137-0607-0 Cable Gland 15348-6 78-8129-6469-6 15348-7 78-8137-5956-6 Cable 15348-8 78-8028-7909-4 Power Cord U.S.A.
  • Page 84 a80f Adjustable Case Sealer Figure 15350 2010 March A80f-I-NA...
  • Page 85 Fig. 15350 Ref. No. 3M Part No. Description 15350-1 78-8137-5953-3 Side Roller Assy 15350-2 78-8137-5952-5 Support - Compression Roller 15350-3 78-8054-8974-3 Pressure Roller 15350-4 78-8137-5954-1 Shaft - Roller 15350-5 26-1003-5841-0 Screw M8 X 16 15350-6 78-8017-9318-9 Washer - Plain - Metric 8mm...
  • Page 86 a80f Adjustable Case Sealer Figure 15357 2010 March A80f-I-NA...
  • Page 87 Figure 15357 Ref. No. 3M Part No. Description 15357-1 78-8060-7900-6 Union 15357-2 26-1005-6897-6 Hose Connector 15357-3 78-8137-5958-2 Air Handling Unit 15357-4 78-8091-0313-4 Elbow - 3199.08.10 15357-5 78-8137-5959-0 Air Handling Unit Assy 15357-6 78-8137-5960-8 One Way Flow Regulator 15357-7 26-1017-3315-7 Swinging Flange...
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  • Page 89: Spare Parts / Ordering

    For reference, record taping head(s) serial number(s) here. AccuGlide is a Trademark of ™ 3M Industrial Adhesives and Tapes 3M, St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A. St. Paul, MN 55144-1000 © 3M 2009 44-0009-2036-1 (C082809-NA)
  • Page 91 Included with each machine is an Instructions and Parts List manual. Technical Assistance / Replacement Parts and Additional Manuals: Call the 3M-Matic™ Help line at 1-800 328-1390. Provide the customer support coordinator with the model/machine name, machine type, and serial number that are located on the identifi cation plate (For example: Model 700a - Type 3600 - Serial Number 13282).
  • Page 92 THIS PAGE IS BLANK...
  • Page 93 3M-Matic , AccuGlide and Scotch are Trade- ™ ™ ™ 3M Industrial Adhesives and Tapes marks of 3M, St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A. St. Paul, MN 55144-1000 © 3M 2009 44-0009-1852-2 (F031008)
  • Page 94 THIS PAGE IS BLANK...
  • Page 95 Instruction Manual ™ AccuGlide 2+ STD 2 Inch Upper and Lower Taping Heads Type 10500 Table of Contents Page Replacement Parts and Service Information .................... i - ii Table of Contents............................Equipment Warranty and Limited Remedy ....................Intended Use ............................Taping Head Contents / How to Use Manual....................

  • Page 96: Equipment Warranty And Limited Remedy

    If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation shall be, at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within a reasonable time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it receives such notice within fi...

  • Page 97: Intended Use

    The intended use of the AccuGlide™ 2+ STD 2 it suitable for mounting in box conveying systems Inch Upper and Lower Taping Heads is to apply other than 3M-Matic™ case sealers. This includes a "C" clip of Scotch pressure-sensitive fi lm box ®...
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  • Page 99: Taping Head Contents / How To Use Manual

    (ELV), a glossary with a defi nition of symbols, plus a parts list of the 3M-Matic 700r 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition August 2009/Copyright 3M 2009. All rights reserved The manufacturer reserves the right to change the product at any time without notice.

  • Page 100: Important Safeguards

    Important Safeguards This safety alert symbol identifi es CAUTION important safety messages in this manual. READ AND UNDERSTAND • To reduce the risk associated with muscle THEM BEFORE INSTALLING OR strain: OPERATING THIS EQUIPMENT.  Use proper body mechanics when removing or installing taping heads that are Explanation of Signal Word Consequences moderately heavy or may be considered...
  • Page 101 Important - In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers. 78-8133-9605-4 78-8070-1335-0 78-8133-9606-2 Tape Threading Label (not shown) Figure 1-1 Replacement Labels/3M Part Numbers 2009 August 2" STD Taping Head...

  • Page 102: Specifi Cations

    Case Sealer Width – 115mm [4-1/2 inches] When upper and lower taping heads are used on “3M-Matic” case sealers, refer to the respective instruction manual specifi cations for box weight and size capacities. Operating Rate: Conveyor speeds up to 0.40m/s [80FPM] maximum.
  • Page 103 Specifi cations (continued) 396 mm [15-19/32 in.] 13 mm [1/2 in.] 278 mm 58 mm [10-15/16 in.] [2 9/32 in.] 405 mm 18 mm [11/16 in.] 18 mm [11/16 in.] 445 mm [17-1/2 in.] 405 mm Figure 2-1 – Dimensional Drawing Figure 2/1 Dimensional Drawing 2009 August 2"...

  • Page 104: Installation

    70mm [2-3/4 inches], the taping heads evident, fi le a damage claim immediately with the must be completely staggered so only one tape transportation company and also notify your 3M seal is being applied at one time. Representative.

  • Page 105: Operation

    Operation Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side) View) Applying Roller Orange Knife Guard Tape Cut-Off Knife Threading Needle Wrap Roller Buffi ng Roller Buffi ng Arm Cover Knurled Roller Applying Tension Wrap Roller Mechanism Spring One-Way Tension Roller Tape Adhesive Side...

  • Page 106: Tape Loading - Upper Taping Head

    Operation (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping heads or load tape when the box drive system is running •...
  • Page 107 Operation (continued) Figure 3-4 Place tape roll on tape drum to dispense tape with adhesive side forward. Seat tape roll fully against back fl ange of drum. Adhere tape lead end to threading needle as shown. Figure 3-4 – Tape Loading/Threading WARNING •...

  • Page 108: Maintenance

    Maintenance WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running •...

  • Page 109: Cleaning

    Maintenance (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running •...

  • Page 110: Adjustments

    Adjustments WARNING • To reduce risk associated with shear, pinch, and entanglement hazards: - Turn air and electrical supplies off associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads. - Never attempt to work on the taping head or load tape while the box drive system is Figure 5-1 –...

  • Page 111: Applying Mechanism Spring

    Adjustments (continued) WARNING • To reduce risk associated with shear, pinch, and entanglement hazards: Turn air and electrical supplies off associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads. Never attempt to work on the taping head or load tape while the box drive system is running.

  • Page 112: One-Way Tension Roller

    Adjustments (continued) WARNING • To reduce the risk associated with One-Way shear, pinch, and entanglement Tension hazards: Roller - Turn air and electrical supplies off associated equipment before perform- ing any adjustments, maintenance, or servicing the machine or taping heads. - Never attempt to work on the taping head or load tape while the box drive system is running...

  • Page 113: Troubleshooting Guide

    Troubleshooting Troubleshooting Guide Cause Correction Problem The tape is threaded incorrectly The tape must go around the wrap The tape leg on the front of the case is too long roller before going around the one-way tension roller The tape tension is too low Adjust the one-way tension roller The knurled roller drags Check for adhesive build-up...
  • Page 114 Troubleshooting (continued) Troubleshooting Guide Cause Correction Problem There is excess tension on the Adjust the one-way tension roller Tape is tabbing on the trailing leg tape drum assembly and/or the and/or the tape drum assembly on the back of the box one-way tension roller assembly Rollers in the tape path do not Clean adhesive deposits from...

  • Page 115: Spare Parts/Service Information

    Spare Parts/Service Information Recommended Spare Parts Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should be ordered to keep the taping heads in production: AccuGlide™ 2+ STD 2 Inch Upper Taping Head Qty.

  • Page 116: Replacement Parts Illustrations And Parts List

    Refer to the fi rst page of this instruction manual "Replacement Parts and Service Information" for replacement parts ordering information. IMPORTANT – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on a special order basis. Contact 3M/Tape Dispenser Parts to confi rm item availability. 2009 August...
  • Page 117 Figure 10401 Figure 10397 (Upper) Figure 10399 (Lower) Figure 10395 Figure 10393 Figure 10387 (Upper) Figure 10389 (Lower) Figure 10391 ™ Taping Head Assemblies - AccuGlide 2+ STD 2 Inch 2009 August 2" STD Taping Head...
  • Page 118 23 21 Figure 10397 – Upper Head 2009 August 2" STD Taping Head...
  • Page 119 Figure 10397 – 2" Upper Head Ref. No. 3M Part No. Description 10397-1 78-8133-9456-2 Frame – Tape Mount Upper Assembly 10397-2 78-8133-9458-8 Frame – Front Upper Assembly 10397-3 78-8068-4143-9 Guide – #1 10397-4 78-8068-4144-7 Guide – #2 10397-5 78-8060-7818-0 Screw – Hex Hd, M4 x 12...
  • Page 120 12 11 Figure 10393 – Upper and Lower Heads 2009 August 2" STD Taping Head...
  • Page 121 Figure 10393 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10393-1 78-8133-9509-8 Applying Arm #1 10393-2 78-8133-9510-6 Applying Arm #2 10393-3 78-8070-1221-2 Plate – Tape 10393-4 78-8070-1309-5 Shaft Roller 10393-5 78-8070-1367-3 Roller – Knurled Assembly 10393-6 78-8070-1266-7 Roller –...
  • Page 122 Figure 10387 – Upper Head 2009 August 2" STD Taping Head...
  • Page 123 Figure 10387 – 2" Upper Head Ref. No. 3M Part No. Description 10387-1 78-8070-1392-1 Buffi ng Arm – Sub Assembly 10387-2 78-8070-1391-3 Buffi ng Arm – Sub Assembly 10387-3 78-8052-6575-4 Shaft – Roller 10387-5 78-8137-1398-5 Roller - Buffi ng Assembly...
  • Page 124 Figure 10395 – Upper and Lower Heads 2009 August 2" STD Taping Head...
  • Page 125 Figure 10395 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10395-1 78-8070-1388-9 Link – Arm Bushing Assembly 10395-2 78-8070-1389-7 Link – Arm Bushing Assembly 10395-3 78-8070-1271-7 Shaft – Pivot 10395-4 78-8017-9082-1 Bearing – Special 30 mm...
  • Page 126 Figure 10391 – Upper and Lower Heads 2009 August 2" STD Taping Head...
  • Page 127 Figure 10391 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10391-1 78-8070-1217-0 Frame – Cut-Off Weldment 10391-2 78-8017-9173-8 Blade – 65 mm/2.56 Inch 10391-3 26-1003-8596-7 Screw - Hex Hd M5 x 8 w/ Ext. Tooth Lockwasher...
  • Page 128 11 15 Figure 10401 – Upper and Lower Heads 2009 August 2" STD Taping Head...
  • Page 129 Figure 10401 – 2" Latch Upper and Lower Heads Ref. No. 3M Part No. Description 10401-1 78-8070-1395-4 Bracket – Bushing Assembly 10401-2 78-8076-4519-3 Shaft – Tape Drum, 50 mm 10401-3 78-8017-9169-6 Nut – M18 x 1 10401-4 78-8098-8827-0 Tape Drum Sub Assembly – 2 Inch Wide...
  • Page 130 7 10 Figure 10399 – Lower Head 2009 August 2" STD Taping Head...
  • Page 131 Figure 10399 – 2" Lower Head Ref. No. 3M Part No. Description 10399-1 78-8133-9502-3 Frame – Tape Mount Lower Assembly 10399-2 78-8133-9500-7 Frame – Front Lower Assembly 10399-3 78-8068-4144-7 Guide – #2 10399-4 78-8068-4143-9 Guide – #1 10399-5 78-8060-7818-0 Screw – Hex Hd, M4 x 12...
  • Page 132 Figure 10389 – Lower Head 2009 August 2" STD Taping Head...
  • Page 133 Figure 10389 – Lower Head Ref. No. 3M Part No. Description 10389-1 78-8070-1391-3 Buffi ng Arm Sub Assembly, #1 10389-2 78-8070-1392-1 Buffi ng Arm Sub Assembly, #2 10389-3 78-8052-6575-4 Shaft – Roller 10389-5 78-8137-1398-5 Roller - Buffi ng Assembly 10389-7 78-8070-1220-4 Spacer –...
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