Page 1 Publication No. II 3058-4 8/98 supersedes II3058 1/98 and 2/94 II3058-2 1/96 INSTALLATION INSTRUCTIONS for the KODAK X-OMAT Multiloader 300 KODAK X-OMAT Multiloader 300 Plus and for the KODAK XML 300 Darkroom Film Feeder © KODAK AG STUTTGART, 1991, 1993, 1994, 1998...
Page 2 The information contained herein is based on the experience and knowledge relating to the subject matter gaiined by Kodak prior to publication. No patent license is granted by this information. Kodak reserves the right to change this information without notice and makes no warranty, express or implied, with respect to this information. Kodak shall not be liable for any loss or damage, including consequential or special damages, resulting from the use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.
Page 3: Table Of Contents
CHAPTER 2 ..........................2-1 UNPACKING THE XML 300 / XML 300 Plus ................2-1 CHAPTER 3 ..........................3-1 UNPACKING THE Kodak X-Omat 270 RA INTEGRATED PROCESSOR............... 3-1 REMOVING PACKING MATERIALS ..................3-1 REMOVING RACKS AND CROSSOVERS ................3-2 SILVER RECOVERY UNITS....................3-6 INSTALLING THE WATER LINE AND YOKE...............
Page 4 CHAPTER 6 ..........................6-1 LEVELING THE XML 300 / XML 300 Plus ................6-1 CHAPTER 7 ..........................7-1 RESIZING MAGAZINES ......................7-1 CHAPTER 8 ..........................8-1 Kodak X-Omatic CASSETTES ....................8-1 TYPE2 CODING OF CASSETTES ..................8-1 8/1998 KODAK AG Stuttgart...
Page 5 CASSETTE OFFSET ......................11-2 DISABLE INTERF ....................... 11-2 CASS OPEN RETURN ....................... 11-2 MAGAZINE LEVEL 1, 2, 3 MAGAZINE HOME POS GEAR BACKLASH ......................11-2 ADDITIONAL STEPS ......................11-3 NEARLY EMPTY......................... 11-3 TILT POSITION ........................11-3 KODAK AG Stuttgart 8/1998...
Page 6 INSTALLATION OF THE SUPPORT BLOCK ..............13-6 INSTALLATION OF THE INTERFACE BOARD ..............13-8 INSTALLATION OF THE DFF INTERFACE ..............13-10 INSTALLATION OF THE TUBING AND ELECTRICAL CONNECTIONS ......13-15 INSTALLATION OF THE OPERATING SOFTWARE ............13-15 FINAL CHECK ........................13-18 8/1998 KODAK AG Stuttgart...
Page 7: Chapter 1
FOR XML 300 / XML 300 Plus INSTALLATIONS IN US AND CANADA ONLY: Remove and discard all FUSES and FUSE CAPS from the POWER SUPPLY. Insert the UL and CSA approved FUSES and FUSE CAPS from the INSTALLATION KIT. KODAK AG Stuttgart 8/1998...
Page 8: For Xml 300 / Xml 300 Plus Installations Outside Us And Canada
METRIC OPEN END WRENCH SET TL 2765 METRIC SOCKET WRENCH SET G9901934 REPLENISHER CHECK TUBE 592380 SLING PSYCHROMETER TL 2635 TEMPLATE CASSETTE LID TYPE 2 9194501 THICKNESS GAUGE TL 2372 TORX KEY SET TL 3261 VERNIER CALLIPER TL 1727 8/1998 KODAK AG Stuttgart...
Page 9: Electrical Safety
According to european safety regulations for medical devices the XML300 Plus must be properly connected to the EQUIPOTENTIAL EQUILIZATION DEVICE(E D) if the unit is operated within a distance of 1.5 m from a patient. The E D and the CONNECTING CABLE must be provided by the customer. KODAK AG Stuttgart 8/1998...
Page 10 INSTALLATION INSTRUCTIONS II 3058-4 8/1998 KODAK AG Stuttgart...
Page 11: Chapter 2
II 3058-4 INSTALLATION INSTRUCTIONS CHAPTER 2 UNPACKING THE XML 300 / XML 300 Plus Cut the metal BANDS Remove the carton. SCREWS METAL BANDS PALLET figure 2 - 1 Remove the BANDS from RAMP. KODAK AG Stuttgart 8/1998...
Page 12 Move the XML 300 / XML 300 Plus slowly down the RAMP. Warning USE CARE WHEN MOVING THE XML 300 / XML 300 PLUS DOWN THE RAMP. XML 300 / XML 300 Plus RAMP figure 2 - 2 Remove the TOP COVER. 8/1998 KODAK AG Stuttgart...
Page 13 II 3058-4 INSTALLATION INSTRUCTIONS Remove: REAR COVER, REAR PLATE. TOP COVER REAR COVER REAR PLATE figure 2 - 3 Rotate out the FILM CHUTE. XML 300 SN < 3000 all others FILM CHUTE figure 2-4 KODAK AG Stuttgart 8/1998...
Page 14 Carefully remove the SHIPPING PROTECTIONS from the FILM POCKET and the MAGAZINES. CARD BOARD Remove WIRE TIE FILM POCKET Remove WIRE TIE SHIPPING PROTECTION figure 2 - 5 Cut WIRE TIES at both CHAINS. Remove and discard shipping protections from COUNTER- WEIGHTS. figure 2 - 6 8/1998 KODAK AG Stuttgart...
Page 15 10. Rotate in the FILM CHUTE and fasten it. Use SCREWS removed in step 8. Take proper ESD safety precautions 11. Remove right-hand SIDE COVER. Remove the SHIPPING PROTECTIONS from the PRINTED CIRCUIT BOARDS. SHIPPING PROTEC- MAGAZINES TION FILM POCKET figure 2 - 7 KODAK AG Stuttgart 8/1998...
Page 16 INSTALLATION INSTRUCTIONS II 3058-4 SHIPPING PROTECTIONS ( ROTATE OUT CIRCUIT BOARDS FOR REMOVAL ) SHIPPING PROTEC- TIONS figure 2 - 8 8/1998 KODAK AG Stuttgart...
Page 17 12. Remove the WIRE TIES holding the SUCKER BAR CARRIAGE. WIRE TIES figure 2 - 9 13. Remove the SHIPPING PROTECTION from the right and left hand BLOW PIPE MOUNT ASSEMBLIES. SHIPPING PROTECTION BLOW PIPE MOUNT ASSEMBLY figure 2 - 10 KODAK AG Stuttgart 8/1998...
Page 18 Pull out the FILM PROCESSOR. Remove the SHIPPING PROTECTIONS. See CHAPTER 3 and 4 for details. FRONT DOOR SHIPPING PROTECTIONS FILM PROCESSOR figure 2 - 11 15. Push back the FILM PROCESSOR into the XML 300 / XML 300 Plus. 8/1998 KODAK AG Stuttgart...
Page 19: Chapter 3
II 3058-4 INSTALLATION INSTRUCTIONS CHAPTER 3 UNPACKING THE Kodak X-Omat 270 RA INTEGRATED PROCESSOR REMOVING PACKING MATERIALS Pull out the PROCESSOR from the XML 300. Remove SHIPPING PROTECTIONS. SHIPPING PROTECTIONS. PROCESSOR 270RA figure 3 - 1 KODAK AG Stuttgart 8/1998...
Page 20: Removing Racks And Crossovers
Remove the MANUAL and PRE-PACK BAGS. Remove and discard the 2 CARDBOARD BLOCKS located on top of the PROCESSOR. Remove the SPLASH GUARD and DRIP TRAY located under the PROCESSOR. MANUAL and PRE-PACK BAGS CARDBOARD BLOCK (2) figure 3 - 2 8/1998 KODAK AG Stuttgart...
Page 21 Remove the 3 sheets of CARDBOARD protecting the DEVELOPER RACK, FIXER RACK, and the DRYER RACK. 10. Remove the DRYER RACK. DEVELOPER RACK YOKE DEVELOPER/FIXER CROSSOVER FIXER RACK FIXER/WASH CROSS- OVER DRYER WASH RACK RACK figure 3 - 4 KODAK AG Stuttgart 8/1998...
Page 22 12. Remove the 2 sections of PACKING MATERIAL from the DRIVE END of the AIR TUBES, 1 from the front and 1 from the back. TOP COVER PACKING MATERIAL AIR TUBES DRYER RACK BACK COVER DRIVE END figure 3 - 5 8/1998 KODAK AG Stuttgart...
Page 23 14. Remove the 2 HEAT EXCHANGE PROTECTORS from the WASH TANK. HEAT EXCHANGE PROTECTOR(2) WASH TANK FIXER TANK HEAT EXCHANGER DEVELOPER TANK figure 3 - 7 15. Remove the CARDBOARD from the bottom of the DEVELOPER TANK and FIXER TANK. KODAK AG Stuttgart 8/1998...
Page 24: Silver Recovery Units
Connect the WATER LINE of the WASH RACK to the fitting. Check that the WATER LINE is seatedcorrectly. Connect the YOKE of the WASH RACK TUBE to the DEVELOPER/FIXER and the FIXER/WASH CROSSOVERS. ENTRANCE YOKE DEVELOPER/FIXER YOKE INSTALLED FIXER/WASH figure 3 - 8 8/1998 KODAK AG Stuttgart...
Page 25 II 3058-4 INSTALLATION INSTRUCTIONS Install the EVAPORATION COVERS. EVAPORATION COVER figure 3 - 9 KODAK AG Stuttgart 8/1998...
Page 26: Services
1 inch inner dimension hose fitting WATER SUPPLY INLET DEVELOPER ¾ inch diameter OVERFLOW 11 ½ Garden Hose Thread (GHT) Kodak provides 2 Adapters during FIXER FIXER OVERFLOW REPLENISHMENT installation. The Adapters enable you to connect the Processor to a: DEVELOPER •...
Page 27: Water Supply, Replenishments Tanks, Strainers, And Drains
PROCESSOR TANKS. The PROCESSOR has an internal 12.7 mm (0.5 in.) water gap in the WASH RACK. A check valve (or vacuum breaker) should not be necessary; however, check and observe local codes. figure 3 - 11 KODAK AG Stuttgart 8/1998...
Page 28: Connecting The Replenishment Tanks And Strainers
Use the manufacturer’s installation to install the AUTOMIXER. Install the STRAINERS into the TUBING of the REPLENISHMENT TANKS or AUTOMIXER. Connect the REPLENISHMENT LINES to the DEVELOPER and FIXER REPLENISHMENT FITTINGS. EXTERNAL REPLENISHMENT TANKS STRAINERS figure 3 - 12 8/1998 3-10 KODAK AG Stuttgart...
Page 29 FITTING to the suction side of the PUMP • from the outside of the PUMP to the SOLUTION TANK DEVELOPER LINE CONNEC- FIXER LINE CONNECTIONS TIONS FIXER PUMP DEVELOPER PUMP figure 3 - 13 KODAK AG Stuttgart 3-11 8/1998...
Page 30: Connecting The Drains
FIXER OVERFLOW to the DRAIN or SILVER RECOVERY CARTRIDGE if used. • WASH OVERFLOW/DRAIN For optional SILVER RECOVERY UNIT DEVELOPER REPLENISHMENT WATER SUPPLY INLET DEVELOPER OVERFLOW FIXER FIXER OVERFLOW REPLENISHMENT DEVELOPER DRAIN FIXER DRAIN WASH DRAIN figure 3-14 8/1998 3-12 KODAK AG Stuttgart...
Page 31: Connecting The Exhaust
Use AIR METER TL-2431 to measure negative static pressure in the EXHAUST DUCT 30.5 cm (12 in.) from the end that will be connected to the PROCESSOR. EXHAUST DUCT AIR METER TL- 2431 figure 3 - 15 KODAK AG Stuttgart 3-13 8/1998...
Page 32: Measuring The Negative Static Pressure
102 mm (4 in.) 0.25 mm (0.01 in.) 0.51 mm (0.02 in.) BUILDING EXHAUST DUCT DUCT from the PROCESSOR figure 3 - 16 5. Connect the EXHAUST HOSE to the EXHAUST CONNECTION of the PROCESSOR. 8/1998 3-14 KODAK AG Stuttgart...
Page 33: Chapter 4
II 3058-4 INSTALLATION INSTRUCTIONS CHAPTER 4 UNPACKING THE Kodak X-Omat 3000 RA INTEGRATED PROCESSOR REMOVING PACKING MATERIALS 1. Pull out the PROCESSOR from the XML 300 Plus. 2. Remove SHIPPING PROTECTIONS. SHIPPING PROTECTIONS. PROCESSOR 3000RA figure 4 - 1 KODAK AG Stuttgart...
Page 34 Remove and discard all visible packing material. Remove and keep: • carton of miscellaneous parts • SPLASH GUARD • DRIP TRAY SPLASH GUARD DRIP TRAY figure 4-2 Remove: • 3 CROSSOVERS • 4 RACKS figure 4-3 8/1998 KODAK AG Stuttgart...
Page 35: Installing The Racks, Crossovers And Wash Reservoir
2. Install the WASH RESERVOIR. Connect the WATER DISCONNECT. 3. Check that all parts are seated correctly. 4. Install the 2 EVAPORATION COVERS and WET SECTION COVER. Caution The HOSE CLAMPS can be loose after shipment. 5. Tighten all metal HOSE CLAMPS. KODAK AG Stuttgart 8/1998...
Page 36: Services
FIXER FIXER OVERFLOW REPLENISHMENT ¾ inch diameter 11 ½ Garden Hose Thread (GHT) DEVELOPER Kodak provides 2 Adapters during DRAIN FIXER DRAIN installation. The Adapters enable you to connect the Processor to a: WASH DRAIN • ¾ in. Hose or •...
Page 37: Making The Plumbing Connections
6.7°C (12°F) below the developer temperature set point to provide the correct developer temperature control. If the water is too cold, the customer must install a MIXING VALVE. VACUUM BREAKER CHECK VALVE THERMOMETER SHUT-OFF VALVES HOSE SERVICE to PROCESSOR Hot and Cold Water Supply figure 4-6 KODAK AG Stuttgart 8/1998...
Page 38: Connecting The Replenishment Tanks And Strainers
Note Customers may use internal or external REPLENISHMENT TANKS or a chemical mixing system. An example of a chemical mixing system is a Kodak AUTOMIXER III. To install a chemical mixing system, use the installation instructions for the system. Install and connect the REPLENISHMENT TANKS or chemical mixing system to the PROCESSOR.
Page 39: Connecting The Drains
HOSES Reinforced HOSE that will not kink is recommended * Corrosive resistant connections should be flexible, not solid. Connections to the DRAIN ELBOWS are recommended. * * The customer can obtain these parts from Kodak: Part No. Description Quantity 696441 1 in.
Page 40: Connecting The Exhaust System
Route and connect the following HOSES to the floor DRAIN: • DEVELOPER OVERFLOW • DEVELOPER DRAIN • FIXER DRAIN • FIXER OVERFLOW to the floor DRAIN or the CHEMICAL RECOVERY CARTRIDGE • WASH DRAIN CONNECTING THE EXHAUST SYSTEM figure 4-9 8/1998 KODAK AG Stuttgart...
Page 41 AUXILIARY VENTILATION FAN. Remove the L TUBE from the EXHAUST DUCT and seal the remaining hole. 2. Connect the EXHAUST DUCT to the AIR EXHAUST on the PROCESSOR. KODAK AG Stuttgart 8/1998...
Page 42 INSTALLATION INSTRUCTIONS II 3058-4 8/1998 4-10 KODAK AG Stuttgart...
Page 43: Connecting The Xml 300 / Xml 300 Plus To Mains
When setting up TRANSFORMER T1 of the POWER SUPPLY to the correct line voltage, follow the instructions for the XML300 PLUS TRANSFORMER T1 (grey TERMINAL BLOCK). These 5 XML300 are already equipped with the ML300 Plus TRANSFORMER. KODAK AG Stuttgart 8/1998...
Page 44: Installations Outside Us And Canada
˜ 200/220/230/240V ˜ 200/220/230/240V ˜ 200/220V ˜ 200/220V ˜ 380/400/415V ˜ 380/400/415V figure 5-1 Take the second LABEL with the selected line voltage and stick it into the provided space in section SPECIFICATIONS of the OPERATING INSTRUCTIONS. 8/1998 KODAK AG Stuttgart...
Page 45 Use a small SCREWDRIVER and take out the NUMBER STRIP (with numbers 1 to 6) of TERMINAL BLOCK X5 in the POWER SUPPLY. Cut out number 4, insert the strip 1 to 3 again, add the “N” from the installation kit and then insert the strip 5 to 6. figure 5-2 KODAK AG Stuttgart 8/1998...
Page 46: Line Voltages
50 / 60 120/208 120/208 NOTE DESCRIPTION L1, N, / L1, L2 used in this configuration L1, L2, L3 used in this configuration L1, L2 used in this configuration L1, L2, L3 and N used in this configuration 8/1998 KODAK AG Stuttgart...
Page 47: How To Connect Wires Of The Xml 300 / Xml 300 Plus And The 270Ra / 3000Ra Processor
Ensure that the XML 300 / XML 300 Plus is disconnected from the mains when changing the TRANSFORMER wiring, to avoid an electrical shock. STRAIN RELIEF CIRCUIT BREAKER POWER SUPPLY XML 300 / XML 300 Plus CIRCUIT BREAKER 270RA CIRCUIT BREAKER 3000RA figure 5-3 KODAK AG Stuttgart 8/1998...
Page 48 Supplied by THOMAS & BETTS CORP LOCK NUT PN 852878 CONDUIT FITTING PN 594782 XTRAFLEX ® EFC TUBING WASHER 483051 UL FILE NO. E96548 CSA FILE NO. LL67241 Supplied by THOMAS & BETTS CORP figure 5-4 8/1998 KODAK AG Stuttgart...
Page 49 L a p p # 5 3 0 1 9 0 6 0 L a p p # 5 3 0 0 1 0 4 0 L a p p # 5 1 7 3 1 0 4 0 figure 5-5 KODAK AG Stuttgart 8/1998...
Page 50 • The WIRES in the POWER SUPPLY of the XML 300 / XML 300 Plus are labelled as indicated in the figures pages 5-9 to 5-31. SCREW TRANSFORMER No.2 TERMINAL BLOCK X5 TRANSFORMER No.1 figure 5-6 8/1998 KODAK AG Stuttgart...
Page 51: Wiring Of The Film Processor
5-9 to 5-41. Install the PLATE with HOSES. 10. Install the POWER SUPPLY in the XML 300 / XML 300 Plus. 11. Check that the CIRCUIT BREAKER for the FILM PROCESSOR is switched off. 12. Install all PANELS. KODAK AG Stuttgart 8/1998...
Page 52 INSTALLATION INSTRUCTIONS II 3058-4 figure 5-8 8/1998 5-10 KODAK AG Stuttgart...
Page 53 For the XML 300 Plus a different TRANSFORMER T1 is used. The TERMINAL BLOCK for the XML 300 Plus T1 TRANSFORMER is grey and the TERMINAL BLOCK for the XML 300 T1 TRANSFORMER is orange. KODAK AG Stuttgart 5-11 8/1998...
Page 54: Wiring For 220/380V (50/60 Hz) 3 Phases
X 5 US and Canada replace No. 4 with N T E R M I N A L B L O C K X 5 f r o m M A I N S figure 5-9 8/1998 5-12 KODAK AG Stuttgart...
Page 55 II 3058-4 INSTALLATION INSTRUCTIONS TERMINAL BLOCKS OF THE 270RA / 3000RA PROCESSOR figure 5-10 KODAK AG Stuttgart 5-13 8/1998...
Page 56: Wiring For 230/400 V (50/60 Hz) 3 Phases
X 5 US and Canada replace No. 4 with N T E R M I N A L B L O C K X 5 f r o m M A I N S figure 5-11 8/1998 5-14 KODAK AG Stuttgart...
Page 57 II 3058-4 INSTALLATION INSTRUCTIONS TERMINAL BLOCKS OF THE 270RA / 3000RA PROCESSOR figure 5-12 KODAK AG Stuttgart 5-15 8/1998...
Page 58: Wiring For 240/415 V (50/60 Hz) 3 Phases
X 5 US and Canada replace No. 4 with N T E R M I N A L B L O C K X 5 f r o m M A I N S figure 5-13 8/1998 5-16 KODAK AG Stuttgart...
Page 59 II 3058-4 INSTALLATION INSTRUCTIONS TERMINAL BLOCKS OF THE 270RA / 3000RA PROCESSOR figure 5-14 KODAK AG Stuttgart 5-17 8/1998...
Page 60: Wiring For 240 V (50/60 Hz) 2 Phases
J U M P E R A S S Y 4 5 3 3 2 5 6 T E R M I N A L B L O C K X 5 f r o m M A I N S figure 5-15 8/1998 5-18 KODAK AG Stuttgart...
Page 61 II 3058-4 INSTALLATION INSTRUCTIONS TERMINAL BLOCKS OF THE 270RA / 3000RA PROCESSOR figure 5-16 KODAK AG Stuttgart 5-19 8/1998...
Page 62: Wiring For 240 V (50/60 Hz) 1 Phase
J U M P E R A S S Y 4 5 3 3 2 5 6 T E R M I N A L B L O C K X 5 f r o m M A I N S figure 5-17 8/1998 5-20 KODAK AG Stuttgart...
Page 63 II 3058-4 INSTALLATION INSTRUCTIONS TERMINAL BLOCKS OF THE 270RA / 3000RA PROCESSOR figure 5-18 KODAK AG Stuttgart 5-21 8/1998...
Page 64: Wiring For 230 V (50/60 Hz) 2 Phases
J U M P E R A S S Y 4 5 3 3 2 5 6 T E R M I N A L B L O C K X 5 f r o m M A I N S figure 5-19 8/1998 5-22 KODAK AG Stuttgart...
Page 65 II 3058-4 INSTALLATION INSTRUCTIONS TERMINAL BLOCKS OF THE 270RA / 3000RA PROCESSOR figure 5-20 KODAK AG Stuttgart 5-23 8/1998...
Page 66: Wiring For 230 V (50/60 Hz) 1 Phase
J U M P E R A S S Y 4 5 3 3 2 5 6 T E R M I N A L B L O C K X 5 f r o m M A I N S figure 5-21 8/1998 5-24 KODAK AG Stuttgart...
Page 67 II 3058-4 INSTALLATION INSTRUCTIONS TERMINAL BLOCKS OF THE 270RA / 3000RA PROCESSOR figure 5-22 KODAK AG Stuttgart 5-25 8/1998...
Page 68: Wiring For 127/220 V (50/60 Hz) 3 Phases
J U M P E R A S S Y 4 5 3 3 2 5 6 T E R M I N A L B L O C K X 5 f r o m M A I N S figure 5-23 8/1998 5-26 KODAK AG Stuttgart...
Page 69 II 3058-4 INSTALLATION INSTRUCTIONS TERMINAL BLOCKS OF THE 270RA / 3000RA PROCESSOR figure 5-24 KODAK AG Stuttgart 5-27 8/1998...
Page 70: Wiring For 220 V (50/60 Hz) 2 Phases
J U M P E R A S S Y 4 5 3 3 2 5 6 T E R M I N A L B L O C K X 5 f r o m M A I N S figure 5-25 8/1998 5-28 KODAK AG Stuttgart...
Page 71 II 3058-4 INSTALLATION INSTRUCTIONS TERMINAL BLOCKS OF THE 270RA / 3000RA PROCESSOR figure 5-26 KODAK AG Stuttgart 5-29 8/1998...
Page 72: Wiring For 127/220 V (60 Hz) 3 Phases (Only L1+L2 Used)
J U M P E R A S S Y 4 5 3 3 2 5 6 T E R M I N A L B L O C K X 5 f r o m M A I N S figure 5-27 8/1998 5-30 KODAK AG Stuttgart...
Page 73 II 3058-4 INSTALLATION INSTRUCTIONS TERMINAL BLOCKS OF THE 270RA / 3000RA PROCESSOR figure 5-28 KODAK AG Stuttgart 5-31 8/1998...
Page 74: Wiring For 220 V (50/60 Hz) 1 Phase
J U M P E R A S S Y 4 5 3 3 2 5 6 T E R M I N A L B L O C K X 5 f r o m M A I N S figure 5-29 8/1998 5-32 KODAK AG Stuttgart...
Page 75 II 3058-4 INSTALLATION INSTRUCTIONS TERMINAL BLOCKS OF THE 270RA / 3000RA PROCESSOR figure 5-30 KODAK AG Stuttgart 5-33 8/1998...
Page 76: Wiring For 200 V (60 Hz) 3 Phases
J U M P E R A S S Y 4 5 3 3 2 5 6 T E R M I N A L B L O C K X 5 f r o m M A I N S figure 5-31 8/1998 5-34 KODAK AG Stuttgart...
Page 77 II 3058-4 INSTALLATION INSTRUCTIONS TERMINAL BLOCKS OF THE 270RA / 3000RA PROCESSOR figure 5-32 KODAK AG Stuttgart 5-35 8/1998...
Page 78: Wiring For 200 V (50/60 Hz) 2 Phases
J U M P E R A S S Y 4 5 3 3 2 5 6 T E R M I N A L B L O C K X 5 f r o m M A I N S figure 5-33 8/1998 5-36 KODAK AG Stuttgart...
Page 79 II 3058-4 INSTALLATION INSTRUCTIONS TERMINAL BLOCKS OF THE 270RA / 3000RA PROCESSOR figure 5-34 KODAK AG Stuttgart 5-37 8/1998...
Page 80: Wiring For 200 V (50/60 Hz) 1 Phase
J U M P E R A S S Y 4 5 3 3 2 5 6 T E R M I N A L B L O C K X 5 f r o m M A I N S figure 5-35 8/1998 5-38 KODAK AG Stuttgart...
Page 81 II 3058-4 INSTALLATION INSTRUCTIONS TERMINAL BLOCKS OF THE 270RA / 3000RA PROCESSOR figure 5-36 KODAK AG Stuttgart 5-39 8/1998...
Page 82: Wiring For 120/208 V (60 Hz) 3 Phases
T E R M I N A L B L O C K X 5 J U M P E R A S S Y 4 5 3 3 2 5 6 f r o m M A I N S figure 5-37 8/1998 5-40 KODAK AG Stuttgart...
Page 83 II 3058-4 INSTALLATION INSTRUCTIONS TERMINAL BLOCKS OF THE 270RA / 3000RA PROCESSOR figure 5-38 KODAK AG Stuttgart 5-41 8/1998...
Page 84: Wiring For 120/208 V (60Hz) 3 Phases ( Only L1 + L2 Used)
4 5 3 3 6 9 6 f r o m M A I N S J U M P E R A S S Y 4 5 3 3 2 5 6 figure 5-39 8/1998 5-42 KODAK AG Stuttgart...
Page 85 II 3058-4 INSTALLATION INSTRUCTIONS TERMINAL BLOCKS OF THE 270RA / 3000RA PROCESSOR figure 5-40 KODAK AG Stuttgart 5-43 8/1998...
Page 86 INSTALLATION INSTRUCTIONS II 3058-4 8/1998 5-44 KODAK AG Stuttgart...
Page 87: Leveling The Xml 300 / Xml 300 Plus
II 3058-4 INSTALLATION INSTRUCTIONS CHAPTER 6 LEVELING THE XML 300 / XML 300 Plus Open the FRONT DOOR. Remove the SHIPPING PROTECTION and all MAGAZINES. SHIPPING PROTECTION MAGAZINES FRONT DOOR figure 6-1 KODAK AG Stuttgart 8/1998...
Page 88 LOCK NUT figure 6 - 2 If the XML 300 / XML 300 Plus is not horizontal adjust the LEVELING FEET. Note Check that all four LEVELING FEET touch the ground. 6. Fasten LOCKNUTS on LEVELING FEET. 8/1998 KODAK AG Stuttgart...
Page 89: Resizing Magazines
II 3058-4 INSTALLATION INSTRUCTIONS CHAPTER 7 RESIZING MAGAZINES The following film size configurations are possible: Film Size Kodak X-Omat FILMS Kodak Min-R FILMS CRT FILM 18x24 cm 18x43 cm 20x40 cm 24x24 cm 24x30 cm 30x35 cm 30x40 cm 35x35 cm 35x43 cm 8x10 in.
Page 90 6. Install the TOP COVER to the MAGAZINE. 7. Apply the correct FILM SIZE LABEL to the MAGAZINE. HANDLE SEPARATOR REAR LONG STUD SEPARATOR LEFT SEPARATOR RIGHT These NIBS must point towards the FILM RECESSES WITH FILM SIZE figure 7-1 8/1998 KODAK AG Stuttgart...
Page 91 II 3058-4 INSTALLATION INSTRUCTIONS figure 7-2 KODAK AG Stuttgart 8/1998...
Page 92 INSTALLATION INSTRUCTIONS II 3058-4 8/1998 KODAK AG Stuttgart...
Page 93: Kodak X-Omatic Cassettes
II 3058-4 INSTALLATION INSTRUCTIONS CHAPTER 8 Kodak X-Omatic CASSETTES TYPE2 CODING OF CASSETTES Place the REFLECTIVE STICKERS PN 9194551 on the CASSETTES as indicated on the following figures. C1 CASSETTES REFLECTIVE STICKER 8X15 mm TEMPLATE 9194501 figure 8 - 1...
Page 94: C3 Cassettes
MAMMO CASSETTES ( MIN R 2) REFLECTIVE STICKER 8X15 mm TEMPLATE 9194501 figure 8-3 For TYPE 2 coding two REFLEC- TIVE STICKERS have to be in- stalled to the MAMMOGRAPHY CASSETTE. REFLECTIVE STICKER 8X15 mm REFLECTIVE STICKER 8X15 mm figure 8-4 8/1998 KODAK AG Stuttgart...
Page 95: Crt Cassettes ( Video Filmholders )
( C1 or C3 ). MAMMO CASSETTES are detected as TYPE 2 CASSETTES only if there are REFLECTIVE STICKERS on both sides on the CASSETTE. REFLECTIVE STICKER 8x15 mm REFLECTIVE STICKER 8x15 mm figure 8-5 KODAK AG Stuttgart 8/1998...
Page 96 INSTALLATION INSTRUCTIONS II 3058-4 8/1998 KODAK AG Stuttgart...
Page 97: Checking The Operation Of The Processor And Installing The Chemicals
• WASH WATER SOLENOID • DEVELOPER SOLENOID • COVER INTERLOCK SWITCH • DEVELOPER and FIXER SENSORS Check: • that the water drains smoothly • that the plumbing system has no leakage Deenergise the main power. KODAK AG Stuttgart 8/1998...
Page 98: Installing The Developer Filter
9-1 Rotate the MANDREL HOUSING to the unlocked position and remove the DEVELOPER MANDREL. Note The DEVELOPER HOUSING is in the unlocked position when the notch aligns with the LEVEL SENSOR HOUSING CLIP. figure 9-2 8/1998 KODAK AG Stuttgart...
Page 99: Installing The Chemicals
Calibrate the REPLENISHMENT PUMPS. See Calibrating the Replenishment System under the Basic Setup Options in the Operator Manual. Drain the water from the TANKS. Mix the chemicals and fill the processing TANKS. KODAK AG Stuttgart 8/1998...
Page 100 INSTALLATION INSTRUCTIONS II 3058-4 8/1998 KODAK AG Stuttgart...
Page 101: Set-Up The Xml 300 / Xml 300 Plus
2. ENTERING UNIT DATA The UNIT DATA is downloaded to the ML300 via the LAP TOP. They consist of: • SERIAL NUMBER of the ML300 • UNIT ID • CUSTOMER NAME • ADDRESS • COUNTRY • INSTALLATION DATE KODAK AG Stuttgart 10-1 8/1998...
Page 102: Setting The Time And Date
Up to 4 languages can be downloaded to the ML300. These languages will overwrite the installed default languages. Twelve languages are available: • DANISH • DUTCH • ENGLISH • FINNISH • FRENCH • GERMAN • ITALIAN 8/1998 10-2 KODAK AG Stuttgart...
Page 103 • 2. FRENCH (default) • 3. SPANISH (default) • 4. ENGLISH (default) Example 3: Selected languages none: Downloaded languages: • 1. GERMAN (default) • 2. FRENCH (default) • 3. SPANISH (default) • 4. ENGLISH (default) KODAK AG Stuttgart 10-3 8/1998...
Page 104: Clear The Memories
Select CHANGE ML300 DATA from the MAIN MENU ...press ENTER Select CLEAR MEMORIES .............press ENTER Select CLEAR ALL MEMORIES .............press ENTER Select YES ..................press ENTER Press BACKSPACE Select GRAND TOTAL COUNTER ..........press ENTER Select YES ..................press ENTER Press BACKSPACE 8/1998 10-4 KODAK AG Stuttgart...
Page 105: Switch Setting Of S1-1 And S1-2 On Pcb A1
This gives date and time. HISTO This gives information on the communication between the MAIN PROCESSOR PCB A1 and the SLAVE PROCESSORS PCB’s A3/1, A3/2 and the 270RA PROCESSOR. Note THIS INFORMATION CAN ONLY BE ANALYSED IN THE FACTORY. KODAK AG Stuttgart 10-5 8/1998...
Page 106 The XML 300 / XML 300 Plus is running while the 270RA / 3000RA PROCESSOR is turned off. After power up an error message is displayed and can be overridden by pressing CLEAR. From this moment on the turned off PROCESSOR will be ignored. 8/1998 10-6 KODAK AG Stuttgart...
Page 107 II 3058-4 INSTALLATION INSTRUCTIONS figure 10-1 KODAK AG Stuttgart 10-7 8/1998...
Page 108 INSTALLATION INSTRUCTIONS II 3058-4 figure 10-2 8/1998 10-8 KODAK AG Stuttgart...
Page 109: Switch Setting Of S1-1 On Pcb A4
DFF HARDWARE installed In this case the setting of the DIP SWITCH S1 is not important, because it is by-passed by a GROUND CONNECTION on PCB A12. To avoid confusion, set S1 to ON. figure 10-3 KODAK AG Stuttgart 10-9 8/1998...
Page 110 INSTALLATION INSTRUCTIONS II 3058-4 8/1998 10-10 KODAK AG Stuttgart...
Page 111: Parameter Setting
Default value 08h BLOW TIME The CASSETTE OPENER opens the CASSETTE and a stream of air separates the the film from the LID SCREEN. • 1 incr. = 10 msec • Range 00h..FFh • Default value 64h KODAK AG Stuttgart 11-1 8/1998...
Page 112: Disable Opener
GEAR BACKLASH These PARAMETERS can only be changed with the function SCAN RUN. It is not possible to key in any value. The displayed values are used to transport the FILM POCKET to the correct position. 8/1998 11-2 KODAK AG Stuttgart...
Page 113: Additional Steps
FILM (The DOUBLE SHEET DETECTOR of ML300s with SN < 3000 cannot do this) 1 FILM more than 1 FILM • XML 300 SN < 3000 • XML 300 SN > 3000 • XML 300 Plus KODAK AG Stuttgart 11-3 8/1998...
Page 114 INSTALLATION INSTRUCTIONS II 3058-4 8/1998 11-4 KODAK AG Stuttgart...
Page 115: Seismic Mounts
USE THE EXISTING SCREWS AND NUTS TO SEISMIC- INSTALL SEISMIC- BRACKET-2 BRACKET-1 SPACER 1.5mm SPACER 5mm SEISMIC-BRACKET-1 figure 12-1 The SEISMIC MOUNT KIT 9221970 includes: SEISMIC-BRACKET-1 9211971 SEISMIC-BRACKET-2 9211981 SPACER 1.5mm 9211991 SPACER 5.0mm 9211921 KODAK AG Stuttgart 12-1 8/1998...
Page 116 XML 300 / XML 300 Plus. Use the amount of SPACERS necessary between SEISMIC-BRACKETS and floor. Mark the position of the holes at the floor. Drill the holes into the floor. Fasten the SEISMIC-BRACKETS to the floor. 8/1998 12-2 KODAK AG Stuttgart...
Page 117: Dark Room Film Feeder Installation
II 3058-4 INSTALLATION INSTRUCTIONS CHAPTER 13 DARK ROOM FILM FEEDER INSTALLATION KODAK AG Stuttgart 13-1 8/1998...
Page 118: Requirements
The installation of the DFF to the XML 300 requires that the Modification 30 Type 1 is built in. The integrated processor Kodak X-Omat 270 RA PROCESSOR must have software version 2.55 or higher. For the XML 300 OPERATING SOFTWARE VERSION 3.24 or higher is required.
Page 119 (depending on the customer site) a protection is needed. The parts for this protection are not included in the kit, as it is not necessary for each customer site. KODAK AG Stuttgart 13-3 8/1998...
Page 120: Installation Of The Dff Wooden Frame
Move Part 1 (bottom part) of the WOODEN FRAME from the daylight side into a central position on the ground in the wall cut-out. figure 13-1 Temporarily attach the part 2 and 3 (side parts) on the left and right hand side of Part 1. figure 13-2 8/1998 13-4 KODAK AG Stuttgart...
Page 121 Use an equivalent drill bit (for stone, wood or metal) to drill the holes into the wall. If necessary use dowels. Use the 4 MOUNTING SCREWS to attach part 1, 2 and 3 indicated in figure 13-3. Use appropriate screws to install the WOODEN FRAME to the wall. KODAK AG Stuttgart 13-5 8/1998...
Page 122: Preparation Of The Xml300
NUT facing to the bottom. Install the WIRE TIE so that the locking faces to the bottom. Check the alignment of the FILM PICKUP END SWITCH REAR B18. See the drawing on the next page. 8/1998 13-6 KODAK AG Stuttgart...
Page 123 II 3058-4 INSTALLATION INSTRUCTIONS figure 13-4 KODAK AG Stuttgart 13-7 8/1998...
Page 124: Installation Of The Interface Board
Disconnect the SLAVE PROCESSOR PCB A3/2 from the socket on the MAGAZINE INTERFACE PCB A4. Rotate out PCB A4 by about 90° and install the two black PCB spacers to the PCB A4. Rotate the PCB-A4 back into position. SPACER SPACER figure 13-5 8/1998 13-8 KODAK AG Stuttgart...
Page 125 Fasten the SLAVE PROCESSOR PCB A3/2 with one or two white plastic SCREWS. Note Some PCBs have just one hole. Disconnect the POWER CABLE from the CONNECTOR A4 X30 on the PCB A4. See the figure on the previous page. KODAK AG Stuttgart 13-9 8/1998...
Page 126: Installation Of The Dff Interface
INTERFACE) from the CONNECTOR A4 X16 on the PCB A4. Remove the two SCREWS to remove the old PROCESSOR INTERFACE on the rear side of the XML 300. PCB A4 PCB A12 PCB A3/2 Wire Ties SCREWS adjust SCREWS figure 13-7 8/1998 13-10 KODAK AG Stuttgart...
Page 127 WIRE TIE together with the MOTOR CABLE. figure 13-8 Install the socket for the GROUNDING WIRE to the PROCESSOR INTERFACE. If necessary, enlarge the slot at the plastic COVER to route the CABLES through. KODAK AG Stuttgart 13-11 8/1998...
Page 128 10. Fix the PROCESSOR INTERFACE with the 2 SCREWS. 11. Tighten the 3 SCREWS of the PROCESSOR INTERFACE (slotted holes). 12. Connect the INTERFACE CABLE to the connector A12 X 16 on the PCB A12. figure 13-9 8/1998 13-12 KODAK AG Stuttgart...
Page 129 18. Move the XML300 / XML300 PLUS into the final position and level it. 19. Feed a PIN straight through the 2 holes on the INTERFACE DOOR to open the DOOR LATCHES. Use an allen wrench. figure 13-10 KODAK AG Stuttgart 13-13 8/1998...
Page 130 20. Plug in the INTERFACE CABLE to the INTERFACE CONNECTOR. figure 13-11 21. Connect the GROUND WIRE from the INTERFACE DOOR to the socket at the right hand side of the INTERFACE CONNECTOR. 22. Install the FILM CHUTE. figure 13-12 8/1998 13-14 KODAK AG Stuttgart...
Page 131: Installation Of The Tubing And Electrical Connections
To download the OPERATING SOFTWARE to the HARD DISK of the LAP TOP, switch on the LAP TOP Change to drive A: Key in: A: ..................press ENTER Download the software: Key in: install...................press ENTER Change back to drive C: Key in: C: ..................press ENTER KODAK AG Stuttgart 13-15 8/1998...
Page 132 UNIT DATA ARE displayed............press ENTER Select CHANGE ML300 DATA from the MAIN MENU ...press ENTER Select CHANGE PARAMETER ............press ENTER Record the values of all PARAMETERS Press BACKSPACE twice to go back to the MAIN MENU 8/1998 13-16 KODAK AG Stuttgart...
Page 133 13. If one of the parameters with the suffix D has changed, start the corresponding function. If not proceed with step 14. PARAMETER CORRESPONDING FUNCTION CASSETTE OFFSET CASSETTE LENGTH MAGAZINE LEVEL SCAN RUN MAGAZINE HOME POSITION SCAN RUN GEAR BACKLASH SCAN RUN NEARLY EMPTY NEARLY EMPTY KODAK AG Stuttgart 13-17 8/1998...
Page 134: Final Check
Check that the DFF STATUS LIGHT turns red and the DFF DRAWER is locked. The FRONT DISPLAY shows DFF in use while film is in the DFF. Check that all films arrive in the RECEIVING BIN. 10. Check the UNIT DATA Press BACKSPACE Select CHANGE DATA ..............press ENTER 8/1998 13-18 KODAK AG Stuttgart...
Page 135 II 3058-4 INSTALLATION INSTRUCTIONS 11. Change and store the data if necessary. 12. Exit the Service Program. KODAK AG Stuttgart 13-19 8/1998...
Page 136 Kodak AG Hedelfinger Str. 54-60 70327 Stuttgart Germany Kodak, Min-R, X-Omat and X-Omatic are trademarks...

This manual is also suitable for:

X-omat multiloader 300 plus Xml 300

Kodak X-OMAT Multiloader 300 Installation Instructions Manual

Chapter 1

FOR XML 300 / XML 300 Plus INSTALLATIONS in US and CANADA ONLY

Chapter 2

Chapter 3

Chapter 4

Chapter 5

Chapter 6

Chapter 7

Chapter 8

Chapter 9 Checking the Operation of the Processor and

CHAPTER 10 SET-UP the XML 300 / XML 300 Plus

Chapter 11 Parameter Setting

Chapter 12

Chapter 13 Dark Room Film Feeder Installation

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