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Kodak X-Omat 2000 PROCESSOR Installation Instructions Manual

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{InstallationInstructs}{Production}{HealthImaging}
Publication No. 7C8771
04DEC98
INSTALLATION INSTRUCTIONS
HEALTH IMAGING
for the
Kodak X-Omat 2000 PROCESSOR
Service Code: 3554
and the
Kodak X-Omat 2000A PROCESSOR
Service Code: 3555
© Eastman Kodak Company, 1999

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  • Page 1 {InstallationInstructs}{Production}{HealthImaging} Publication No. 7C8771 04DEC98 INSTALLATION INSTRUCTIONS HEALTH IMAGING for the Kodak X-Omat 2000 PROCESSOR Service Code: 3554 and the Kodak X-Omat 2000A PROCESSOR Service Code: 3555 © Eastman Kodak Company, 1999...

  • Page 2: Table Of Contents

    X-Omat Processor, call a plumber or other contractor to correct any problem with the drain. Kodak accepts no responsibility or liability whatsoever for the serviceability of any drain connected to or associated with a Kodak X-Omat Processor. Such drains are the sole responsibility of the customer.
  • Page 3 Setting the Power Frequency and Voltage ......Connecting the POWER CABLE to the 2000 PROCESSOR .

  • Page 4: General Information

    • Repair static-sensitive components at an ESD-protected work station or use a portable GROUNDING MAT. For help in setting up an ESD-protected work station, contact your Kodak representative. • When moving static-sensitive components from one area to another, insert and transport the components in ESD-protective packaging.

  • Page 5: Unpacking The Processor

    Unpacking the PROCESSOR Section 2: Unpacking the PROCESSOR [1] Remove the contents from the packing carton. [2] Use the packing list to check that all parts are included. [3] Remove: CROSSOVER • TOP COVER ASSEMBLY (2) DRYER • 2 SIDE PANELS ASSEMBLY •...
  • Page 6 INSTALLATION INSTRUCTIONS COVER DRYER ASSEMBLY H172_1011BCA H172_1011BC [4] Remove from the DRYER ASSEMBLY: • top and bottom COVERS • PACKING MATERIAL [5] Install the top and bottom COVERS on the DRYER ASSEMBLY. 04DEC98 – 7C8771...

  • Page 7: Assembling The Processor

    Assembling the PROCESSOR Section 3: Assembling the PROCESSOR Installing the FEED SHELF, FILM GUIDE and RECEIVING BIN SCREW (3) FEED SHELF FILM GUIDE LOCK WASHER (4) SCREW (4) H172_1013BCA WASHER (4) H172_1013BC Caution Do not overtighten the SCREWS. [1] Install: •...

  • Page 8: Adjusting The Feed Shelf

    INSTALLATION INSTRUCTIONS TOP COVER BIN FASTENER (2) RECEIVING DEFLECTOR H172_1014BCA H172_1014BC [3] Install: • DEFLECTOR in the RECEIVING BIN • RECEIVING BIN • 2 BIN FASTENERS Adjusting the FEED SHELF [1] Loosen the 4 SCREWS. [2] Adjust the height of the FEED SHELF to 1.5 mm ⁄...
  • Page 9 Assembling the PROCESSOR SCREW (2) DRIVE CHAIN SIDE PANEL SETSCREW MOUNTING PLATE 16-TOOTH SPROCKET MOTOR SHAFT MOUNTING SCREWS (4) CHAIN GUARD GUARD SCREW (2) H172_1018DCA H172_1018DC Note New PROCESSORS are set for 60 Hz frequency, STANDARD cycle operation. [1] Select the frequency and cycle type and check that the correct SPROCKET and DRIVE CHAIN are installed. Cycle Frequency SPROCKET...
  • Page 10 INSTALLATION INSTRUCTIONS [7] Install the correct SPROCKET on the MOTOR SHAFT with the SETSCREW. [8] Tighten the SETSCREW. [9] Install the correct DRIVE CHAIN. [10] Check that the DRIVE CHAIN does not touch the MOUNTING PLATE. Caution Do not overtighten the MOUNTING SCREWS. [11] Tighten the MOUNTING SCREWS only until the RUBBER ISOLATORS, not visible in the figure, are partially seated.

  • Page 11: Placing The Processor At The Site

    The PROCESSOR weight is 90 kg (200 lb). [1] Remove the 4 LEVELING SCREWS from the PROCESSOR. PROCESSOR [2] Install the PROCESSOR on a flat, stable surface or on a Kodak M35/M43/2000 X-Omat MOUNTING STAND. [3] Install the LEVELING SCREWS through the STAND or flat surface. MOUNTING...
  • Page 12 INSTALLATION INSTRUCTIONS RECEIVE BIN Through the Wall: Figure 1 FEED SHELF Through the Wall: Figure 2 DARK ROOM DARK ROOM 20 cm (8 in.) Offset LIGHT LOCK 5 cm LIGHT LOCK GASKET (2 in.) GASKET Offset 71 cm (28 in.) 56 cm Opening 46 cm...
  • Page 13 Placing the PROCESSOR at the Site LIGHT LOCK GASKET around opening and attached to 20 mm plywood frame (0.75 in.) plywood frame to cover wall 61 cm (24 in.) opening 46 cm (18 in.) HOOK BOLT (2) LEVELING SCREW (4) HOOK WASHER (2) FLOOR PLATE (4)

  • Page 14: Leveling The Processor

    INSTALLATION INSTRUCTIONS Leveling the PROCESSOR LEVEL H172_1019BCA H172_1019BC Warning The PROCESSOR weight is 90 kg (200 lb). [1] Move the PROCESSOR to position at the site. [2] If the PROCESSOR is installed on a BASE or LEVELING MOUNTING STAND: SCREW (4) (a) Install 4 FLOOR PLATES under the BASE or STAND.

  • Page 15: Installing Seismic Brackets

    Placing the PROCESSOR at the Site Installing SEISMIC BRACKETS Optional SEISMIC BRACKETS might be necessary to comply with local codes. LEVELING SCREW (4) FLOOR PLATE (4) SEISMIC BRACKET KIT H172_1021DCA H172_1021DC [1] Install the SEISMIC BRACKETS 261413 on the PROCESSOR or to the MOUNTIND STAND to comply with local codes.

  • Page 16: Connecting The Plumbing To The Processor

    INSTALLATION INSTRUCTIONS Section 5: Connecting the Plumbing to the PROCESSOR Warning • DRAINS must be made of chemically resistant, non-corrosive material. Use PVC or equivalent. • The DRAINS must have a minimum diameter of 7.6 cm (3 in.) and be free of obstruction. •...

  • Page 17: Connecting The Replenishment Tanks And The Silver Recovery Unit

    Section 6: Connecting the REPLENISHMENT TANKS and the SILVER RECOVERY UNIT Customers might use either REPLENISHMENT TANKS or a chemical mixing system. An example of a chemical mixing system is a Kodak AUTOMIXER III. To install a chemical mixing system, use the INSTALLATION INSTRUCTIONS for the system. Caution •...

  • Page 18: Checking The Negative Pressure

    INSTALLATION INSTRUCTIONS Section 7: Checking the Negative Pressure L Tube Exhaust Duct 30.5 cm for the Building (12.0 in.) Hose Auxiliary Ventilation Connector Fan - Optional Adjustable Air Gap 5.08 cm (2.0 in.) Meter maximum Exhaust Duct that connects to the Processor Air Gap Assembly Exhaust Duct for the Processor...

  • Page 19: Electrical Setup For The 2000A Processor

    Setting the Power Frequency Important This procedure is for the X-Omat 2000A PROCESSOR. [1] If you are installing an X-Omat 2000 PROCESSOR, advance to Page 22. [2] Check the frequency of the main power at the site. Warning Dangerous Voltage [3] Move the MAIN POWER SWITCH on the PROCESSOR to the “OFF”...
  • Page 20 INSTALLATION INSTRUCTIONS [5] Remove the TOP COVER and SIDE PANEL for access to the ELECTRICAL BOX. DOOR H172_1023ECA H172_1023EC [6] Open the DOOR on the ELECTRICAL BOX. Important Set the PROCESSOR for the correct frequency. [7] Move the JUMPER to the correct location on TB3: 04DEC98 –...

  • Page 21: Connecting The 2000A Processor To The Main Power

    Electrical Setup for the 2000A PROCESSOR Frequency JUMPER Location 50 Hz TB3-7 to TB3-8 60 Hz TB3-7 to TB3-9 Connecting the 2000A PROCESSOR to the Main Power TOP COVER Warning • Dangerous Voltage • Possible damage from electrostatic discharge. • The site electrical power must have a POLARIZED RECEPTACLE.

  • Page 22: Electrical Setup For The 2000 Processor

    INSTALLATION INSTRUCTIONS Section 9: Electrical Setup for the 2000 PROCESSOR Setting the Power Frequency and Voltage [1] Check the frequency and voltage of the main power at the site. Warning Dangerous Voltage [2] Move the MAIN POWER SWITCH on the PROCESSOR to the “OFF” position. [3] Disconnect the main power.
  • Page 23 Electrical Setup for the 2000 PROCESSOR [4] Remove the TOP COVER and SIDE PANEL for access to the ELECTRICAL BOX. DOOR GROUND LUG DATA STRIP H172_1023ECB H172_1023EC [5] Open the DOOR on the ELECTRICAL BOX. Important Set the PROCESSOR for the correct frequency. [6] Move the JUMPER to the correct location on TB3: 7C8771 –...

  • Page 24: Connecting The Power Cable To The 2000 Processor

    INSTALLATION INSTRUCTIONS Frequency JUMPER Location 50 Hz TB3-7 to TB3-8 60 Hz TB3-7 to TB3-9 Important Set the PROCESSOR for the same voltage as the power at the site. [7] Move WIRE 8A to the correct location on TB5: Site Voltage Location of WIRE 8A 200 or 208 V AC TB5-2...
  • Page 25 Electrical Setup for the 2000 PROCESSOR Configuration of TB1 for 100/200 VAC, Figure 3 [7] Connect: 120/208 VAC, 127/200 VAC or 120/240 VAC • L1 of the POWER CABLE to TB1-L1 of the PROCESSOR • L2 of the POWER CABLE to TB1-L2 of the PROCESSOR 50/60 Hz Note...
  • Page 26 INSTALLATION INSTRUCTIONS [12] Connect the GROUND WIRE to the GROUND LUG. [13] Install 2 WIRE TIES to the CABLE and STRAIN RELIEF. [14] Close the DOOR on the ELECTRICAL BOX. [15] Install: • SIDE PANEL • TOP COVER 04DEC98 – 7C8771...

  • Page 27: Setup And Checkout Of The Processor

    Setup and Checkout of the PROCESSOR Section 10: Setup and Checkout of the PROCESSOR Checking the CLAMPS and TANKS TANK (3) WEIR (3) WATER INLET TUBE H172_0505DCA H172_0505DC [1] Tighten all CLAMPS. [2] Check that all WEIRS are correctly installed and seated. Note The WEIRS are identified with colors: •...

  • Page 28: Filling The Tanks

    INSTALLATION INSTRUCTIONS Warning Dangerous Voltage [4] Connect the PROCESSOR to the main power. [5] Energize the PROCESSOR. [6] Allow the PROCESSOR to operate for 5 minutes. Warning Dangerous Voltage [7] De-energize the PROCESSOR. [8] Check for leakage. [9] Drain the TANKS. Filling the TANKS [1] Soak the DEVELOPER FILTER in warm water for 30 seconds.
  • Page 29 [10] Fill the DEVELOPER TANK half full of developer replenisher solution from the REPLENISHER TANK. [11] Add 190 mL (6.5 fl oz) of Kodak RP X-Omat DEVELOPER STARTER. [12] Fill the DEVELOPER TANK to the higher FILL LINE on the red WEIR with developer replenisher...

  • Page 30: Checking The Replenishment Rates

    INSTALLATION INSTRUCTIONS Checking the Replenishment Rates UPPER ROLLER DETECTOR CROSSOVER ASSEMBLY 2 DETECTOR SWITCHES H172_1006BCA H172_1006BC DEVELOPER TUBING QUICK Warning DISCONNECT METAL LATCH Wear protective eyewear. The replenishment solutions are pumped quickly and might splash. GRADUATED CYLINDER [1] Remove the TOP COVER. FIXER TUBING [2] Lift the UPPER ROLLER of the DETECTOR CROSSOVER AY.

  • Page 31: Adjusting The Replenishment Pump

    Setup and Checkout of the PROCESSOR Replenishment Flow Rate, mL per 35 x 43 cm 34 seconds for Standard Cycle Average Amount of Film 25 seconds for Rapid Cycle per 8 Hours of Film Size Processed Use Condition PROCESSOR Operation Developer Fixer Only roll films 35 cm wide...
  • Page 32 INSTALLATION INSTRUCTIONS REPLENISHMENT PUMP ADJUSTMENT SCREW SETSCREW ADJUSTMENT SCREW Do not DECREASE INCREASE adjust! LOCKNUT BRACKET HOLE H172_1029BCA OUTPUT H172_1029BC [2] Check to see if the ADJUSTMENT SCREW is visible through the BRACKET HOLE. [3] If the ADJUSTMENT SCREW is visible, advance to Step 5. UPPER ROLLER DETECTOR CROSSOVER ASSEMBLY...

  • Page 33: Installing The Racks

    Setup and Checkout of the PROCESSOR • RECEIVING BIN Installing the RACKS [1] Wash with warm water: DRIP TRAY • DEVELOPER RACK • FIXER RACK SPLASH GUARD • WASH RACK • CROSSOVER ASSEMBLIES [2] Manually rotate the ROLLERS on all RACKS to check that the ROLLERS rotate freely.
  • Page 34 INSTALLATION INSTRUCTIONS [5] Install: DEVELOPER/FIXER • DEVELOPER/FIXER CROSSOVER CROSSOVER ASSEMBLY ASSEMBLY DETECTOR FIXER/WASH • FIXER/WASH CROSSOVER ASSEMBLY CROSSOVER CROSSOVER • DETECTOR CROSSOVER ASSEMBLY ASSEMBLY ASSEMBLY • DRYER ASSEMBLY • EVAPORATION COVERS, not shown FIXER WASH RACK RACK DRYER ASSEMBLY DEVELOPER RACK H172_1030CCA H172_1030CC...

  • Page 35: Checkout Of The Processor

    Setup and Checkout of the PROCESSOR Checkout of the PROCESSOR [1] Start the wash water supply. TOP COVER DRYER TEMPERATURE 2 SIDE CONTROL Warning PANELS KNOB Dangerous Voltage [2] Energize the PROCESSOR. [3] Check: • DEVELOPER and FIXER TANKS are agitating correctly •...
  • Page 36 INSTALLATION INSTRUCTIONS 100 CIRCUIT BOARD ELECTRICAL H172_1031BCA H172_1031BC [11] If the developer temperature is correct, advance to Step 15. Possible damage from electrostatic discharge. [12] If the developer temperature is not correct: (a) Open the DOOR on the ELECTRICAL BOX. (b) Use the POTENTIOMETER ADJUSTING TOOL TL-1481 to adjust R2 on the 100 CIRCUIT BOARD: •...
  • Page 37 Kodak and X-Omat are trademarks. Printed in U.S.A. • ii3554_1.fm EASTMAN KODAK COMPANY HEALTH IMAGING Rochester, NY 14650...

This manual is also suitable for:

X-omat 2000a processor35543555

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