Oil Heater; Motor Driveline; Heat Exchanger; Refrigerant Flow Control - York CodePak YK L1 L1 G4 Operation Manual

Centrifugal liquid chillers styles a & b with microcomputer control center part 371-01200-004 for electro-mechanical starter & solid state starter
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oil pump sooner, depress the MANUAL OIL PUMP key
again.
On shutdown of the system for any reason, the oil pump
operates and continues to run for 150 seconds. The
system cannot restart during that time interval.

OIL HEATER

During long idle periods, the oil in the compressor oil
reservoir tends to absorb as much refrigerant as it can
hold, depending upon the temperature of the oil and
the pressure in the reservoir. As the oil temperature is
lowered, the amount of refrigerant absorbed will be in-
creased. If the quantity of refrigerant in the oil becomes
excessive, violent oil foaming will result as the pres-
sure within the system is lowered on starting. This foam-
ing is caused by refrigerant boiling out of the oil as the
pressure is lowered. If this foam reaches the oil pump
suction, the bearing oil pressure will fluctuate with pos-
sible temporary loss of lubrication, causing the oil pres-
sure safety cutout to actuate and stop the system. See
"Control Center, Section 2".
To maintain the lowest possible concentration of re-
frigerant in the oil, the compressor oil reservoir is
equipped with a 115 volt electric reservoir oil heater.
The oil heater is thermostatically controlled at all times
during compressor shutdown to maintain the sump oil
at 135°F (57.3°C) to 145°F (62.8°C). If the oil tempera-
ture falls below 55°F (12.8°C), the display will read
SYSTEM SHUTDOWN – PRESS STATUS
Pressing the STATUS key causes the message to read
DAY 10:00 AM – LOW OIL TEMP – AUTO START
will be allowed to automatically restart when oil tem-
perature rises to 30°F (16.7°C) above condenser tem-
perature.

MOTOR DRIVELINE

The compressor motor is an open-drip-proof, squirrel
cage, induction type constructed to YORK design speci-
fications. 60 hertz motors operate at 3570 rpm. 50 hertz
motors operate at 2975 rpm.
(For 60 hertz motors 1750 HP and smaller; and 50
hertz motors 1400 HP and smaller) . . . the open motor
is provided with a D-flange, factory mounted to a cast
iron adapter mounted on the compressor.
(For 2000 HP 60 hertz motors; and 50 hertz motors
above 1400 HP) . . . a separate structural steel base is
furnished to provide rigid mounting of the compressor
and motor, independent of the evaporator shell, to en-
sure controlled alignment of the assembly. Motor is
mounted with final alignment at start-up.
YORK INTERNATIONAL
Motor drive shaft is directly connected to the com-
pressor shaft with a flexible disc coupling. Coupling
has all metal construction with no wearing parts to
assure long life, and no lubrication requirements to pro-
vide low maintenance.
For units utilizing remote electro-mechanical starters,
a terminal box is provided for field connected conduit.
Motor terminals are brought through the motor casing
into the terminal box. Jumpers are furnished for three-
lead type of starting. Motor terminal lugs are not fur-
nished. Overload/overcurrent transformers are fur-
nished with all units. For units furnished with factory
packaged Solid State Starters, (optional) see right.
HEAT EXCHANGERS
Evaporator and condenser shells are fabricated from
rolled carbon steel plates with fusion welded seams.
The refrigerant side of each shell is designed for 265
PSIG (1827 kPa) design working pressure, tested at
400 PSIG (2758 kPa).
Heat exchanger tubes are internally enhanced type.
The evaporator is a shell and tube, flooded type heat
exchanger. A distributor trough provides uniform distri-
bution of refrigerant over the entire shell length. Alumi-
num mesh eliminators are located above the tube bundle
to prevent liquid refrigerant carryover into the com-
pressor. Two 1-1/2" liquid level sight glasses are lo-
.
cated on the side of the shell to aid in determining
proper refrigerant charge. The evaporator shell con-
tains a dual refrigerant relief valve set at 265 PSIG
. The system
(1827 kPa).
The condenser is a shell and tube type, with a dis-
charge gas baffle to prevent direct high velocity im-
pingement on the tubes. A separate subcooler is lo-
cated below the condenser.
The removable compact water boxes are fabricated of
steel. The design working pressure is 150 PSIG (1034
kPa) and the boxes are tested at 225 PSIG (1551 kPa).
Integral steel water baffles provide the required pass
arrangements. Stub-out water nozzle connections with
Victaulic grooves are welded to the water boxes. These
nozzle connections are suitable for Victaulic couplings,
welding or flanges, and are capped for shipment.
Plugged 3/4" drain and vent connections are provided
in each water box.

REFRIGERANT FLOW CONTROL

Refrigerant flow to the evaporator is controlled by a
single fixed-orifice with no moving parts.
FORM 160.49-O1
37

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