Fuel Tank Inspection; Fuel Tank Purging Procedure; Fuel Pump On-Vehicle Inspection - Suzuki Grand Vitara Service Manual

7) Install parking brake cable clamp to fuel tank cover
referring to "Parking Brake Cable Location: in
Section 4D"
8) Install rear propeller shaft referring to "Propeller
Shaft Removal and Installation: in Section 3D"
9) Install exhaust center pipe referring to "Exhaust
System Components: in Section 1K".
10) Connect negative cable at battery.
11) With engine OFF, turn ignition switch to ON position
and check for fuel leaks.

Fuel Tank Inspection

After removing fuel tank, check hoses and pipes
connected to fuel tank for leaks, loose connections,
deterioration or damage. Also check fuel pump
assembly gaskets for leaks, visually inspect fuel tank for
leaks and damage.
Replace any damaged or malconditioned parts.

Fuel Tank Purging Procedure

WARNING
!
• Before starting the following procedure, be
sure to observe "Precautions on Fuel
System Service: " in order to reduce the
risk or fire and personal injury.
• This purging procedure will not remove all
fuel vapor.
Do not attempt any repair on tank using
heat of flame as an explosion resulting in
personal injury could occur.
CAUTION
!
Never remain water in fuel tank after washing,
or fuel tank inside will get corrosion.
The following procedure are used for purging fuel tank.
1) After removing fuel tank, remove all hoses, pipes,
sub fuel level gauge and fuel pump assembly from
fuel tank.
2) Drain all remaining fuel from tank.
3) Place fuel tank to flushing area.
4) Fill tank with warm water or tap water, and agitate
vigorously and drain. Repeat this washing until
inside of tank is clean. Replace tank if its inside is
rusty.
5) Completely flush out remaining water after washing.
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Fuel Pump On-Vehicle Inspection

WARNING
!
Before starting the following procedure, be
sure to observe "Precautions on Fuel System
Service: " in order to reduce the risk or fire
and personal injury.
1) Remove filler cap and turn ON ignition switch (2).
Then fuel pump operating sound should be heard
from fuel filler (1) for about 2 seconds and stop. Be
sure to reinstall fuel filler cap after checking.
If the check result is not satisfactory, go to "Fuel
S5JB0A1706013
Pump and Its Circuit Check: in Section 1A".
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2) Turn OFF ignition switch and leave over 10 minutes
as it is.
3) Fuel pressure should be felt at fuel feed hose (1) for
about 2 seconds after ignition switch ON.
If fuel pressure is not felt, go to "Fuel Pressure
Check: in Section 1A".
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Fuel System:
[A]
[B]
1
[A]. For M16 engine model
[B]. For J20 engine model
1G-19
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IVSY01170013-01
1
I5JB0A171023-01