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Operator's Manual
Statiflex
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Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
IM10490
| Issue D ate Oct-18
© Lincoln Global, Inc. All Rights Reserved.
®
800
For use with extraction arms having Product Numbers:
12840
w/ MERV 14 Filter Single Arm
12841
w/ MERV 14 Filter Dual Arm
12842
w/ MERV 16 Filter Single Arm
12843
w/ MERV 16 Filter Dual Arm
Need Help? Call 1.888.935.3877
to talk to a Service Representative
Hours of Operation:
8:00 AM to 6:00 PM (ET) Mon. thru Fri.
After hours?
Use "Ask the Experts" at lincolnelectric.com
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no later than the following business day.
For Service outside the USA:
Email: globalservice@lincolnelectric.com
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Table of Contents
Related Manuals for Lincoln Electric Statiflex 800
Summary of Contents for Lincoln Electric Statiflex 800
- Page 1 Operator’s Manual Statiflex ® For use with extraction arms having Product Numbers: 12840 w/ MERV 14 Filter Single Arm 12841 w/ MERV 14 Filter Dual Arm 12842 w/ MERV 16 Filter Single Arm 12843 w/ MERV 16 Filter Dual Arm Need Help? Call 1.888.935.3877 Register your machine: to talk to a Service Representative...
- Page 2 THANK YOU FOR SELECTING A QUALITY PRODUCT BY KEEP YOUR HEAD OUT OF THE FUMES. DON’T get too close to the arc. LINCOLN ELEC TRIC. Use corrective lenses if necessary to stay a reasonable distance away from the arc. READ and obey the Safety Data PLEASE EXAMINE CARTON AND EQUIPMENT FOR Sheet (SDS) and the warning label DAMAGE IMMEDIATELY...
- Page 3 W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 2.d. All welders should use the following procedures in order to 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.
- Page 4 SAFETY ELECTRIC SHOCK ARC RAYS CAN BURN. CAN KILL. 3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper filter and cover plates to protect your electrically “hot” when the welder is on. Do eyes from sparks and the rays of the arc when welding or not touch these “hot”...
- Page 5 SAFETY WELDING AND CUTTING CYLINDER MAY EXPLODE IF SPARKS CAN CAUSE DAMAGED. FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used 6.a. Remove fire hazards from the welding area. If and properly operating regulators designed for this is not possible, cover them to prevent the welding sparks the gas and pressure used.
- Page 6 STATIFLEX ® SAFETY As a rule of thumb, for many mild steel electrode, if the air is (Permissible Exposure Limit), and the recommended guideline, the visibly clear and you are comfortable, then the ventilation is ACGIH TLV (Threshold Limit Value), for many compounds found in generally adequate for your work.
- Page 7 TLV and PEL values are as of October 2013. Always check Safety and 313 of the Emergency Planning and Community Right- Data Sheet (SDS) with product or on the Lincoln Electric website at to-Know Act of 1986 and of 40CFR 370 and 372.
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Page 8: Table Of Contents
TABLE OF CONTENTS TECHNICAL SPECIFICATIONS .......................A-1 GENERAL DESCRIPTION ........................A-2 UNPACKING - SINGLE ARM ......................A-3 UNPACKING - DUAL ARM .........................A-3 INSTALLATION............................A-4 STATIFLEX 800 SINGLE ARM ......................A-4 STATIFLEX 800 DUAL ARM ......................A-5 ELECTRICAL CONNECTION ......................A-7 OPERATION............................B-1 USERS ............................B-2 INTENDED USE ..........................B-2 MODIFICATIONS..........................B-2 OPERATION .............................B-2... -
Page 9: Technical Specifications
MAX. 1,200 CFM (2,040 M /H) AT FILTER TYPE STATIFLEX 800 DUAL ARM SIMULTANEOUS USE OF TWO DISPOSABLE CELLULOSE SF2400 STATIFLEX 800 W/ MERV 14 LONGLIFE FILTER CARTRIDGE WITH PRECOAT INPUT VOLTAGE DISPOSABLE CELLULOSE / 1~60Hz : 115V, 0.5A STATIFLEX 800 W/ MERV 16 POLYESTER BLEND 1~50/60Hz : 230V, 0.25A... -
Page 10: General Description
GENERAL DESCRIPTION Available Equipment: The Statiflex 800 Wall-Mounted Filter Unit provides efficient In order to operate the Statiflex 800 system, selection of following filtration for use with a Lincoln SF2400 Stationary Fan and LFA products is required: 3.1/4.1 or LTA 2.0 Arms. The Statiflex 800 features a spark K1656-9 SF2400 extraction fan required •... -
Page 11: Unpacking - Single Arm
I.) Rubber sealing bands - (4) K.) Instruction manual - (1) J.) Sheet metal screws - (6) If parts are missing or damaged, contact Lincoln Electric K.) Instruction manual - (1) Automation Service 888-935-3878. If parts are missing or damaged, contact Lincoln Electric... -
Page 12: Installation
STATIFLEX 800 SINGLE ARM Inlet flanges. Re-use the same screws to assemble the inlet flange. NOTE: In the standard configuration of the Statiflex 800 Single Arm system, the filter unit is positioned on the right side of the FIGURE A.2 fan. -
Page 13: Statiflex 800 Dual Arm
In case the filter unit is mounted left of the fan, the fan will be in reverse position, resulting in centerpoints of 8-8 in. COUPLING fan outlet and Statiflex 800 inlet not aligning. This will not affect system performance. SF4200 FAN... - Page 14 (Dia 8”) provided with the unit. Minimum distance is based on the space availability at install, cut the hose to the required length on both sides. Maximum distance can be increased if hard ducting is used – contact Lincoln Electric for more details. FIGURE A.8 DUAL ARM SETUP - SF4200 EXTRACTION FANS...
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Page 15: Electrical Connection
.5 amps at 115V and .25 amps at 230V. The minimum wire type should be SOOW 18AWG cable with a maximum 1/2" OD. This cable only powers the Statiflex 800 controls and filter cleaning. It does not power the SF2400 or SF4200 fan motors or controls. - Page 16 INSTALLATION STATIFLEX ® Step : 4 Connect the main power cord to the terminal blocks as shown in Figure A.11. Refer to the wiring diagram on page F-1 for more details. FIGURE A.11 Terminal Blocks Tightening Torque 0.6 N-m / 5.3 lb-in. Step : 5 Secure the main power cord by tightening the Strain relief.
- Page 17 INSTALLATION STATIFLEX ® FIGURE A.12 ELECTRICAL CONNECTION - SF2400 Input Power K1494-2 K1669-4 K1494-2 K1669-4 Input Power Input Power FIGURE A.13 ELECTRICAL CONNECTION - SF4200 Input Power K1494-10 K1669-10 K1494-10 K1669-10 Input Power Input Power...
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Page 18: Operation
• Avoid using the product for filtering dust • The Statiflex 800 functions only if the welding fumes are particles which are released when welding blown directly through an extraction fan into the filter. surfaces treated with primer. -
Page 19: Users
Using the product for other purposes is considered contrary to its intended use. Lincoln Electric accepts no liability for any damage resulting from such use. Only use the product in mechanically sound condition in accordance with its intended use and the instructions set forth in the user manual. -
Page 20: Filter Maintenance Indicator
(i.e. OSHA PEL and ACGIH TLV limits in the U.S.). The Statiflex 800 is intended to be used with Lincoln Electric extraction arm(s) and fan(s). For information on use of these products, refer to the instruction manuals of the corresponding arm and/or fan. -
Page 21: Accessories
ACCESSORIES STATIFLEX ® ACCESSORIES The following products can be obtained as an option: • K1656-9 SF2400 fan motor • K1656-4 SF4200 fan motor • K1669-4 Lamp + Arc Sensor Kit for SF2400 fan • K1669-10 Lamp + Arc Sensor Kit for SF4200 fan •... -
Page 22: Maintenance
STATIFLEX ® MAINTENANCE MAINTENANCE ATTENTION Do not use compressed air or high pressure WARNING water sprayer to clean LongLife filter cartridge. Have qualified personnel do the maintenance work. Turn the power off before working inside the machine. In some cases, it may be necessary to remove safety The product has been designed to function with minimal guards to perform required maintenance. - Page 23 STATIFLEX ® MAINTENANCE TABLE D.1 – MAINTENANCE SCHEDULES FREQUENCY Every Every 2 Every 12 COMPONENT ACTION Week Weeks Months Prefilters Check for damage and correct installation. Replace if necessary. Clean prefilters using a power washer. Filter Cartridges Check for damage and correct installation. Replace if necessary. Dust drawers Check for damage and correct installation.
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Page 24: Disposal
STATIFLEX ® MAINTENANCE FIGURE D.1 – FILTER REPLACEMENT PERIODIC MAINTENANCE The maintenance activities in the table below are strictly reserved for well trained and authorized service engineers. DISPOSAL After life of the product, dispose of it in accordance with state or local regulations. -
Page 25: Troubleshooting
TROUBLESHOOTING TROUBLESHOOTING GUIDE Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid ELECTRICAL SHOCK, please observe all safety notes and precautions detailed throughout this manual. - Page 26 STATIFLEX ® TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS / SYMPTOM(S) POSSIBLE CAUSE(S) RECOMMENDED COURSE(S) OF ACTION No input power. Verify 120VAC/60Hz, 1ph or 230VAC/50/60Hz, 1ph input power MOTOR DOES NOT START. at the machine Input cord maybe damaged. Check the integrity of the input cord Loose Contacts Check the contacts.
- Page 27 STATIFLEX ® DIAGRAMS...
- Page 30 WARNING Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. electrode with skin or wet clothing. Insulate yourself from work and AVISO DE ground. Spanish PRECAuCION No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el bajo carga con la piel o ropa moja-...
- Page 31 WARNING Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or Use ventilation or exhaust to guards off. remove fumes from breathing zone. AVISO DE Spanish PRECAuCION Los humos fuera de la zona de res- Desconectar el cable de ali- No operar con panel abierto o piración.
- Page 32 TLV limits. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular...