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Operator's Manual
Magnum PRO
FCAW HYPERFILL READY PAKS.
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Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
IM10656
| Issue Date Aug - 22
© Lincoln Global, Inc. All Rights Reserved.
Curve HDE 350 / 450
®
For use with Code Numbers:
K5383-2-10-047H
K5383-2-FM-047H
K5384-2-10-047H
K5384-2-FM-047H
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Table of Contents
Related Manuals for Lincoln Electric Magnum PRO Curve HDE 350
Summary of Contents for Lincoln Electric Magnum PRO Curve HDE 350
- Page 1 Operator’s Manual Magnum PRO Curve HDE 350 / 450 ® FCAW HYPERFILL READY PAKS. For use with Code Numbers: K5383-2-10-047H K5383-2-FM-047H K5384-2-10-047H K5384-2-FM-047H Register your machine: www.lincolnelectric.com/register Authorized Service and Distributor Locator: www.lincolnelectric.com/locator Save for future reference Date Purchased Code: (ex: 10859) Serial: (ex: U1060512345) IM10656 | Issue Date Aug - 22...
- Page 2 THANK YOU FOR SELECTING A QUALITY PRODUCT BY KEEP YOUR HEAD OUT OF THE FUMES. DON’T get too close to the arc. LINCOLN ELEC TRIC. Use corrective lenses if necessary to stay a reasonable distance away from the arc. READ and obey the Safety Data PLEASE EXAMINE CARTON AND EQUIPMENT FOR Sheet (SDS) and the warning label DAMAGE IMMEDIATELY...
- Page 3 P.O. Box 351040, Miami, Florida 33135 or CSA Standard W117.2. A Free copy of “Arc Welding Safety” booklet E205 2.a. Electric current owing through any conductor is available from the Lincoln Electric Company, 22801 causes localized Electric and Magnetic Fields (EMF). St. Clair Avenue, Cleveland, Ohio 44117-1199.
- Page 4 SAFETY ELECTRIC SHOCK ARC RAYS CAN BURN. CAN KILL. 3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper filter and cover plates to protect your electrically “hot” when the welder is on. Do eyes from sparks and the rays of the arc when welding or not touch these “hot”...
- Page 5 SAFETY WELDING AND CUTTING CYLINDER MAY EXPLODE IF SPARKS CAN CAUSE DAMAGED. FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used 6.a. Remove fire hazards from the welding area. If and properly operating regulators designed for this is not possible, cover them to prevent the welding sparks the gas and pressure used.
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Page 6: Table Of Contents
® MAGNUM PRO CURVE HDE FCAW HYPERFILL TABLE OF CONTENTS TABLE OF CONTENTS INSTALLATION......................SECTION A GENERAL DESCRIPTION..........................A-1 TECHNICAL SPECIFICATIONS.........................A-2 WHATS INCLUDED............................A-3 LINER INSTALLATION AND TRIMMING INSTRUCTIONS...................A-3 CONNECTOR KIT INSTALATION........................A-4 ROTATING THE GUN TUBE..........................A-5 CONNECTION TO FEEDER..........................A-5 CONNECTION TO LINCOLN FEEDERS......................A-5 CONNECTION TO POWER MIG®... -
Page 7: Installation
® MAGNUM PRO CURVE HDE FCAW HYPERFILL INSTALLATION GENERAL DESCRIPTION CONNECTION TO FAST- MATE COMPATIBLE MAGNUM PRO® CURVE HDE FCAW HYPERFILL GUN AND FEEDERS cable assemblies have been designed to meet IEC-60974-7 FM model gun cable assemblies will arc welding) process. MAGNUM PRO® CURVE HDE FCAW connecteasily to any feeder HYPERFILL guns are manually guided and air cooled. -
Page 8: Technical Specifications
® MAGNUM PRO CURVE HDE FCAW HYPERFILL INSTALLATION TECHNICAL SPECIFICATIONS MAGNUM PRO ® CURVE HDE FCAW HYPERFILL 350 AMPS K5383-[] 100% Duty Cycle At 350 Amps with Mix Gas Description Product Gun Cable Wire Size In Contact Tip Gas Diffuser Insulator Cable Liner Gun Tube... -
Page 9: Whats Included
MAGNUM PRO ® CURVE HDE FCAW HYPERFILL INSTALLATION INSTALLATION WHAT´S INCLUDED Gas Nozzle Hyper ll Contact Tip Read this entire installation section before you Hyper ll Diffuser start installation. Insulator Gun Tube WARNING Brass Cable Connector Trigger - 9SS20124-1 SAFETY PRECAUTIONS Fast Mate rear end ELECTRIC SHOCK can kill. -
Page 10: Liner Installation And Trimming Instructions
® MAGNUM PRO CURVE HDE FCAW HYPERFILL e. Be sure the cable is straight and then trim the LINER INSTALLATION AND TRIMMING INSTRUCTIONS liner to the .56” length (a gauge is included on Installation of (KP44 and KP44N series liners) the wrench provided with the connection kit for gauging the cut-off length on 350 and 450 amp a. - Page 11 ® MAGNUM PRO CURVE HDE FCAW HYPERFILL INSTALLATION FINAL ASSEMBLY GUN END FINAL ASSEMBLY BACK / CONNECTOR END...
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Page 12: Rotating The Gun Tube
® MAGNUM PRO CURVE HDE FCAW HYPERFILL INSTALLATION CONNECTOR KIT INSTALLATION TO GUN CABLE MAGNUM PRO® CURVE HDE FCAW HYPERFILL are shipped as generic assemblies and must be assembled to a Magnum Connector Kit before they can be connected to a wire feeder. -
Page 13: Connection To Feeder
® MAGNUM PRO CURVE HDE FCAW HYPERFILL INSTALLATION CONNECTION TO FEEDER Connection To Power MIG® Series, Power Wave® Gun cable assemblies which were assembled with a K466-6, Connection Kit will connect easily to a feeder. a. Check that the adapter and feeder outgoing guide, as well as the drive roll, are appropriate for the electrode size being used. -
Page 14: Operation
® MAGNUM PRO CURVE HDE FCAW HYPERFILL OPERATION OPERATION ELECTRODES AND EQUIPMENT Do not attempt to use this equipment until you have thoroughly read all operating and maintenance MAGNUM PRO® CURVE HDE FCAW HYPERFILL manuals supplied with your machine. They include guns and cables have been designed for use with Lincoln important safety precautions, detailed engine Outershield cored electrodes for the gas-shielded FCAW... -
Page 15: Accessories
® MAGNUM PRO CURVE HDE FCAW HYPERFILL OPERATION ACCESORIES Ready -Pak® Packages and Components HYPERFILL – POWER SOURCES SEMI-AUTOMATIC POWER SOURCES Product Description Number K2904-1 Power Wave® S500 Advanced Process Welder K3168-1 Power Wave S500 CE Advanced Process Welder K3279-1 Power Wave S700 Advanced Process Welder K3734-1 PIPEFAB™... - Page 16 ® MAGNUM PRO CURVE HDE FCAW HYPERFILL OPERATION HYPERFILL-WATER COOLERS SEMI-AUTOMATIC WATER COOLERS Product Description Number K3086-2 Cool Arc® 55s Water Cooler K4713-1 Cool Wave™ 20S Water Cooler K3737-1 PIPEFAB™ Cooler HYPERFILL-REELSTANDS REELSTANDS/MOUNTS Product Number Product Number Description K4630-1 HyperFill Reel Stand Conversion Kit - Power Feed® 84 (For Inverter Cart K3059-4) K4630-2 HyperFill Bench Top Mounting Kit - Power Feed®...
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Page 17: Maintenance
® MAGNUM PRO CURVE HDE FCAW HYPERFILL MAINTENANCE Gun Tube End Repair MAINTENANCE a. Remove the cable liner per Removal, Installation and Trimming Instructions. REMOVAL, INSTALLATION AND TRIMMING b. Remove the gun tube per Gun Tubes and Nozzles GUN LINERS Section. - Page 18 ® MAGNUM PRO CURVE HDE FCAW HYPERFILL MAINTENANCE FIGURE 2 – 350 AMPS Lincoln Connector FIGURE 2 – 350 AMPS Fast Mate Connector FIGURE 2 – 450 AMPS Lincoln Connector FIGURE 2 – 450 AMPS Fast Mate Connector...
- Page 19 ® MAGNUM PRO CURVE HDE FCAW HYPERFILL FIGURE 3. BACK END FCAW HYPERFILL GUNS FIGURE 3. GUN END FCAW HYPERFILL GUNS Lincoln & Fast Mate Connector...
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Page 20: Wire Feeder End Repair
® MAGNUM PRO CURVE HDE FCAW HYPERFILL MAINTENANCE Wire Feeder End Repair f. Check that the cable boot and cable handle are on the cable. Slip the connector nut over the copper strands (REQUIRES 2 #S19492-1 TERMINALS) with the threaded end out. Assemble incoming a. -
Page 21: Troubleshooting
® MAGNUM PRO CURVE HDE FCAW HYPERFILL TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual TROUBLESHOOTING HOW TO USE TROUBLESHOOTING GUIDE WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. - Page 22 ® MAGNUM PRO CURVE HDE FCAW HYPERFILL TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEM POSSIBLE AREAS OF RECOMMENDED COURSE OF ACTION (SYMPTOMS) MISADJUSTMENT(S) Drive rolls turn, but wire will Gun cable kinked and/or twisted. Keep as straight as possible. Inspect cable and replace not feed or wire feeding is if necessary.
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- Page 26 Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. WARNING electrode with skin or wet clothing. Insulate yourself from work and ground. Spanish No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el AVISO DE bajo carga con la piel o ropa moja-...
- Page 27 Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or Use ventilation or exhaust to guards off. WARNING remove fumes from breathing zone. Spanish Los humos fuera de la zona de res- Desconectar el cable de ali- No operar con panel abierto o AVISO DE...
- Page 28 Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying...