Related Manuals for WAGNER EvoMotion 40-15 S-HE
Summary of Contents for WAGNER EvoMotion 40-15 S-HE
- Page 1 Version 10/2017 EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE Piston pump EvoMotion Compact Delivery Volume 15 cm³ - 30 cm³ B_06912...
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Page 3: Table Of Contents
Electrical Devices and Equipment 4.1.2 Safe Work Environment 4.1.3 Personnel Qualifications Safety Instructions for Personnel 4.2.1 Personal Safety Equipment 4.2.2 Safe Handling of WAGNER Spray Devices 4.2.3 Grounding the Device 4.2.4 Product Hose 4.2.5 Cleaning and Flushing 4.2.6 Touching Hot Surfaces 4.2.7... - Page 4 EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 ASSEMBLY AND COMMISSIONING Training of Assembly/Commissioning Personnel Storage Conditions Assembly Conditions Transportation Assembly and Installation 6.5.1 Ventilation of the Spray Booth 6.5.2 Air Supply Lines 6.5.3 Product Supply Lines...
- Page 5 EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 DISPOSAL ACCESSORIES SPARE PARTS 14.1 How Can Spare Parts Be Ordered? 14.2 Overview of the Pump Components 14.3 Overview of Spraypack 14.3.1 Spraypack Spare Parts 14.4 Air Motor 14.4.1 Reversing Valve 14.5...
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Page 6: About This Manual
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 ABOUT THESE INSTRUCTIONS PREFACE The operating manual contains information about safely operating, maintaining, cleaning and repairing the device. The operating manual is part of the device and must be available to the operating and service personnel. -
Page 7: Languages
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 LANGUAGES The operating manual is available in the following languages: Original operating manual Language Order no. German 2351777 Translation of the original operating manual Language Order no. Language Order no. -
Page 8: Correct Use
WAGNER explicitly prohibits any other use! The device may only be operated under the following conditions: Use the device only to work with the products recommended by WAGNER. Do not deactivate safety fixtures. Use only WAGNER original spare parts and accessories. -
Page 9: Processible Working Materials
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 PROCESSIBLE WORKING MATERIALS Fluid materials like paints and lacquers. Application Water-based materials Solvent-based materials Low viscosity (< 40 sec. DIN no. 4) Medium viscosity (40–60 sec. DIN no. 4) High viscosity (> 60 sec. DIN no. 4) -
Page 10: Identification
EXPLOSION PROTECTION IDENTIFICATION As defined in the Directive 2014/34/EU (ATEX), the device is suitable for use in potentially explosive areas. Device types: EvoMotion 40-15 S-HE piston pump und EvoMotion 20-30 S-HE Manufacturer: Wagner S.p.A. I - 23868 Valmadrera (LC) European Communities... - Page 11 EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 Cleaning If there are deposits on the surfaces, the device may form electrostatic charges. Flames or sparks can form during discharge. Remove deposits from the surfaces to maintain conductivity.
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Page 12: Basic Safety Instructions
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 BASIC SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE OPERATOR Keep this operating manual at hand near the device at all times. Always follow local regulations concerning occupational safety and accident prevention. -
Page 13: Personnel Qualifications
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 Ensure that the pipe joints, hoses, equipment parts and connections are permanently, technically leak-proof: - Periodic preventative maintenance and service (replacing hoses, checking tightness strength of the connections etc.). -
Page 14: Safe Handling Of Wagner Spray Devices
"Troubleshooting" chapter. If necessary, or at least every 12 months, the liquid ejection devices must be checked for safe working conditions by an expert (e.g. WAGNER service technician) in accordance with the guidelines for liquid ejection devices (DGUV 100-500 Chapters 2.29 and 2.36). -
Page 15: Product Hose
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 4.2.4 PRODUCT HOSE Hazard due to bursting of product hose! The product hose is under pressure and may cause dangerous injuries. Ensure that the hose material is chemically resistant to the sprayed products and the flushing agents used. -
Page 16: Cleaning And Flushing
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 4.2.5 CLEANING AND FLUSHING Hazard due to cleaning and flushing! Explosion hazard and damage to the device. Preference should be given to non-ignitable cleaning and flushing agents. When carrying out cleaning work with flammable cleaning agents, make sure that all equipment and resources (e.g., collection tank, funnel, transport cart) are... -
Page 17: Maintenance And Repair
4.2.7 MAINTENANCE AND REPAIR Hazard due to improper maintenance and repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Use only WAGNER original spare parts and accessories. -
Page 18: Description
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 DESCRIPTION COMPONENTS Designation 1 Air motor 2 Air inlet 3 Mounting flange 4 Separating fluid chamber 5 Product outlet 6 Fluid section 7 Product inlet 8 Grounding connection 9 Reversing valve... -
Page 19: Protective And Monitoring Equipment
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 PROTECTIVE AND MONITORING EQUIPMENT 5.3.1 SAFETY VALVE WARNING Overpressure! Danger to life from bursting device components. Never change the safety valve setting. The air motor is fitted with a safety valve. The safety valve (10) has been set and sealed at the factory. -
Page 20: Data
Stainless steel Static seals EPDM Packings PE / T = Ultra high molecular weight polyethylene Polytetrafluorethylene (PTFE) 5.5.2 RECOMMENDED PACKINGS WAGNER packings for this device: Product Color Ultra high molecular weight transparent polyethylene PTFE white Each product has the following properties, which influence the packings:... -
Page 21: Technical Data
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 5.5.3 TECHNICAL DATA Description Units 40-15 S HE 20-30 S HE Pump ratio 40:1 20:1 Volume flow per double stroke (DH) Maximum operating pressure 28.0 16.0 4061 2320 Maximum possible strokes in operation Minimum / maximum air inlet pressure 0.2–0.7... -
Page 22: Dimensions And Connections
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 5.5.4 DIMENSIONS AND CONNECTIONS EvoMotion 40-15 compact 18.50 20.08 39.29 25.24 M36×2 NPSM 1/4"-18 G 1/4" G 1/4" EvoMotion 20-30 compact 18.50 20.08 1050 41.33 27.28 M36×2 NPSM 1/4"-18 G 1/4"... -
Page 23: Performance Diagrams
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 5.5.5 PERFORMANCE DIAGRAMS Example Stroke frequency /min 8 bar 6 bar 4 bar B_00301 Water flow rate l/min <gpm> EvoMotion 40-15 compact EvoMotion 20-30 compact Stroke frequency /min Stroke frequency... -
Page 24: Operating Elements
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 OPERATING ELEMENTS 5.6.1 PRESSURE REGULATOR UNIT Designation 1 Pressure regulator - pump 2 Ball valve 3 Pressure gauge - pump 4 Pressure gauge - AirCoat air 5 Compressed air inlet... -
Page 25: Assembly And Commissioning
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 ASSEMBLY AND COMMISSIONING TRAINING OF ASSEMBLY/COMMISSIONING PERSONNEL The assembly and commissioning personnel must have the technical skills to safely commission the device. When assembling, commissioning and carrying out all work, read and follow the operating manuals and safety regulations for the additionally required system components. -
Page 26: Assembly And Installation
This pump can be used as part of a spraying system for Airless or AirCoat applications. Individual supplement components for this pump can be found in the Wagner accessories catalogue. The nozzles must be selected according to the gun instructions. The pump (1) is already pre-mounted on a frame at the factory. -
Page 27: Ventilation Of The Spray Booth
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 6.5.1 VENTILATION OF THE SPRAY BOOTH Operate the device in a spray booth approved for the working materials. - or - Operate the device on an appropriate spraying wall with the ventilation (extraction) switched on. - Page 28 EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 Grounding scheme (example) Ex zone Conveyor Spraying stand Work piece Product tank R max < 1 MΩ Floor, static dissipative B_05086 Part / workstation Cable cross sections Pump 4 mm2; AWG 12 Product tank 6 mm2;...
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Page 29: Commissioning
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 COMMISSIONING WARNING Gas mixtures can explode if there is an incompletely filled pump! Danger to life from flying parts. Ensure that the pump and suction system are always completely filled with flushing agent or working medium. -
Page 30: Operation
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 OPERATION TRAINING THE OPERATING PERSONNEL The operating personnel must be qualified to operate the entire system. The operating staff must be familiar with the potential risks associated with improper behavior as well as the necessary protective devices and measures. -
Page 31: Working
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 TASKS System example for the AirCoat procedure closed open C_00157 C_HE_00017 Ensure that: commissioning was carried out in accordance with Chapter 6.7. 1. Visual check: personal safety equipment, grounding and all devices ready to use. -
Page 32: Pressure Relief/Work Interruption
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 PRESSURE RELIEF/WORK INTERRUPTION The pressure must always be relieved when: − after the spraying tasks are finished, − before servicing or repairing the spraying system, − before carrying out cleaning tasks on the spraying system, −... -
Page 33: Basic Cleaning
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 BASIC FLUSHING Regular flushing Regular flushing, cleaning and maintenance ensures the pump's high pumping and extraction capacity. The cleaning and flushing agents used must be compatible with the working material. -
Page 34: Cleaning And Maintenance
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 CLEANING AND MAINTENANCE CLEANING 8.1.1 CLEANING PERSONNEL Cleaning work should be undertaken regularly and carefully by qualified and trained personnel. They should be informed of specific hazards during their training. -
Page 35: Maintenance
DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Use only WAGNER original spare parts and accessories. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit. -
Page 36: Safety Checks And Maintenance Intervals
Yearly or as required In accordance with DGUV regulation 100-500 Chapter 2.29 and 2.36: – The liquid ejection devices should be checked by an expert (e.g., WAGNER service technician) for their safe working conditions as required and at least every 12 months. - Page 37 EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 8.2.3.2 PRODUCT HOSES, PIPES AND COUPLINGS The service life of the complete hoses between product pressure generator and application device is reduced due to environmental influences even when handled correctly.
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Page 38: Emptying The Pump
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 8.2.4 EMPTYING PUMP WARNING Gas mixtures can explode if there is an incompletely filled pump! Danger to life from flying parts. Ignition of potentially explosive surrounding atmosphere. Empty pump slowly and in a controlled manner. -
Page 39: Filling The Empty Pump
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 8.2.5 FILLING THE EMPTY PUMP WARNING Gas mixtures can explode if there is an incompletely filled pump! Danger to life from flying parts. Ignition of potentially explosive surrounding atmosphere. -
Page 40: Troubleshooting And Rectification
Air motor is iced up. There is a lot of condensation water Install a water separator. in the air supply. If none of the causes of malfunction mentioned are present, the defect can be remedied by a WAGNER Service Center. -
Page 41: Repairs
DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Use only WAGNER original spare parts and accessories. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit. -
Page 42: Cleaning The Parts After Disassembly
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 10.4 CLEANING THE PARTS AFTER DISASSEMBLY WARNING Incompatibility of cleaning agent and working medium! Risk of explosion and danger of poisoning by toxic gases. Examine the compatibility of the cleaning agents and working media on the basis of the safety data sheets. -
Page 43: Function Test After Repair Work
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 11 FUNCTION TEST AFTER REPAIR WORK After all repairs, the device must be checked for safe condition before recommissioning. The necessary scope of inspection and testing depends on the repair carried out and must be documented by the repair personnel. -
Page 44: Accessories
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 13 ACCESSORIES B_05087 40-15 20-30 Order no. Order no. Designation U6S40015HEB U6S20030HEB Pump EM 40-15S HE, complete 340265 5 lt. tank (included in the device) 340429 5 lt. tank cover (included in the device) 2344741 2 lt. -
Page 45: Spare Parts
DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Use only WAGNER original spare parts and accessories. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit. -
Page 46: Overview Of The Pump Components
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 14.2 OVERVIEW OF PUMP COMPONENTS 15Nm; 11.0 lbft 15Nm; 11.0 lbft B_05363 40-15 20-30 Order no. Order no. Designation U3B08018060 Air motor M80 EM U2B015AI03 U2B030AI02 Fluid section A359.71C A359.71CA... -
Page 47: Overview Of Spraypack
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 14.3 OVERVIEW OF SPRAYPACK B_05362 40-15 20-30 Order no. Order no. Designation 2350603 2365818 Spraypack with GM 4700 AC U6S40015HEB U6S20030HEB Spraypack (spare parts, see Chapter 14.3.1) 2313585 GM 4700AC... -
Page 48: Spraypack Spare Parts
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 14.3.1 SPRAYPACK SPARE PARTS LIST 20Nm; 14.7 lbft 9 10 C_HE_00001... - Page 49 EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 40-15 20-30 Order no. Order no. Designation U1S40015HEA U1S20030HEA Pump EM 40-15S HE 2344505 5 lt. tank T6196.00A Frame, complete B0558.03 Nipple S437.07 Hose D.8 x 600 H509.07 Silencer M213.04...
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Page 50: Air Motor
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 14.4 AIR MOTOR 30 Nm; 22 lbft Notice In this unit, the motor is mounted in upside-down position. 35 Nm; 25.8 lbft 20 Nm; 14.7 lbft B_03431... - Page 51 EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 Order no. Designation U3B08018060 Air motor EM M80 F132.91C Motor flange, upper, M50 EM L108.06 O-ring 2369375 Cylinder motor 3055157 Hexagon nut with clamp 9920106 Washer G903.06 Damper L413.06 Seal DE 80 A164.01...
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Page 52: Reversing Valve
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 14.4.1 REVERSING VALVE B_03139 Order no. Designation P498.00 Reversing valve 9971123 O-ring P521.00 Reversing valve seal P520.00 Damper... -
Page 54: Fluid Section Evomotion
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 14.5 FLUID SECTION EVOMOTION 40-15 30Nm; 22.1 lbft 15Nm; 11 lbft 30Nm; 22.1 lbft 8Nm; 5.9 lbft 30Nm; 22.1 lbft C_HE_00003... - Page 55 EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 Order no. Designation A660.03 Pump foot B534.03 Cylinder 15 A658.03A Tube 15 D201.53C Piston SSt 15 B0555.62 Flange L107.06 O-ring EPDM K609.03 Ring H232.03 Valve spring K803.03 Ball B0553.03A Suction spring guide H203.03...
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Page 56: Fluid Section Evomotion
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 14.6 FLUID SECTION EVOMOTION 20-30 15Nm; 11 lbft 30Nm; 22.1 lbft B_05361... - Page 57 EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 Order no. Designation B0390.03A Pump foot B0392.03 Cylinder 30 B0391.03 Tube 30 D120.53D Piston SSt 30 B0389.03 Valve screw L170.06 O-ring EPDM B0387.62 Pump flange H298.03 Valve spring K803.03 Ball B0687.03...
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Page 58: Complete Stand
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 14.7 COMPLETE STAND C_HE_00004 Order no. Designation E3107.92C Frame, left E3107.92B Frame, right H1156.62 R204.07 Plug 9900309 Hexagon socket head cap screw, M8x40 R244.07 Plastic support 9900389 Hexagon socket head cap screw, M6x45... -
Page 59: Liter Tank
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 14.8 5 LT. TANK B_05095 Part no. Designation 2344505 Hopper set Ex, 5 L; 1.3 gal 9902313 Cylinder self-tapping screw 3756 Filter disk, mesh 0.4 mm; 0.02 inch 37607 Filter disk, mesh 0.8 mm;... -
Page 60: Liter Tank
EvoMotion 40-15 S-HE EvoMotion 20-30 S-HE EDITION 10/2017 ORDER NUMBER 2351778 14.9 2 LT. TANK B_05088 Order no. Designation 2320844 Union nut with bayonet 2321426 Low-pressure mini ball valve, G1/2 2341277 2 lt. tank 2341532 Cover 2321676 Sieve insert SPA easy line... -
Page 61: Eu Declaration Of Conformity
DGUV regulation 100-500 Chapter 2.29 and Chapter 2.36 Identification: EU Declaration of Conformity The EU Declaration of Conformity is enclosed with this product. If needed, further copies can be ordered through your WAGNER dealer by specifying the product name and serial number. Order number: 2312813... - Page 64 Order no. 2351778 Edition 10/2017 ts-liquid@wagner-group.com wagner_it_va@wagner-group.com www.wagner-group.com...