4.1.1 Electrical Equipment 4.1.2 Staff Qualifi cations 4.1.3 Safe Work Environment Safety Instructions for Staff 4.2.1 Safe Handling of WAGNER Spray Devices 4.2.2 Grounding the Device 4.2.3 Product Hoses 4.2.4 Cleaning and Flushing 4.2.5 Handling Hazardous Liquids, Lacquers and Paints 4.2.6...
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GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL Table of Contents 6.4.2 Ventilation of the Spray Booth 6.4.3 Air Supply 6.4.4 Product Supply Grounding Safety Checks Preparation of Lacquer Commissioning 6.8.1 Safety Instructions 6.8.2 Preparation for Commissioning 6.8.3 Commissioning 6.8.4...
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ORDER NUMBER DOC2311730 OPERATING MANUAL Table of Contents 10.7 Replacing the Sealing Fitting of the Round Jet Nozzle 10.8 Replace Filter Connection (only GM 4700AC) 10.8.1 Required Tools and Aids 10.8.2 Safety Instructions 10.8.3 Disassembly 10.8.4 Assembly FUNCTIONAL CHECK AFTER REPAIR...
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL ABOUT THIS MANUAL PREFACE The operating manual contains information about safely operating, maintaining, cleaning and repairing the device. The operating manual is part of the device and must be available to the operating and service staff .
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL LANGUAGES The operating manual is available in the following languages: Language: Order No. Language: Order No. German 2311729 English 2311730 French 2311731 Dutch 2326027 Italian 2311732 Spanish 2311733 Russian 2328825 Chinese...
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL Cleaning Manual cleaning of devices and device parts with cleaning agent Flushing Internal fl ushing of ink-guiding parts with fl ushing agent Product pressure...
Directive, (see Explosion protection marking Chapter 3.1). SAFETY PARAMETERS WAGNER shall not accept any liability for any damage resulting from incorrect use. Only use the device to work with the products recommended by WAGNER. Only operate the device as a whole.
> 43 °C;109.4 °F, identify the device with a warning label that says "Warning - hot surface". Note: Please contact your local WAGNER dealer and the lacquer manufacturer if you encounter application problems. REASONABLY FORESEEABLE MISUSE The forms of misuse listed below may result in physical injury or property damage: Unauthorized conversions or modifi cations to the system;...
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL RESIDUAL RISKS Residual risks are risks which cannot be ruled out even in the event of correct use. Where appropriate, warning and prohibition signs at the relevant points of risk indicate residual risks.
This and the permissible ambient temperature can be found in the "Technical Data" chapter. Safe handling of WAGNER spray devices Mechanical sparks can form if the device comes into contact with metal. In an explosive atmosphere: Do not knock or push the device against steel or rusty iron.
Max. p air 0.8 MPa (115 psi) SKIN INJECTION HAZARD Max. p fluid see tension nut READ INSTRUCTION MANUAL Max. T fluid 55°C (131°F) J. Wagner AG, Altstaetten II 2GX Made in Switzerland B_04161 1 Serial No. 2 Maximum air inlet pressure...
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL GENERAL SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE OPERATOR Keep this operating manual on hand near the device at all times. Always follow local regulations concerning occupational safety and accident prevention. 4.1.1...
If necessary or at least every 12 months, the liquid ejection devices should be checked for safe working conditions by an expert (e.g., Wagner Service Technician) in accordance with the guidelines for liquid ejection devices (ZH 1/406 and BGR 500 Part 2 Chapter 2.29 and 2.36).
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 4.2.2 GROUNDING THE DEVICE In order to avoid electrostatic charging of the device, the device must be grounded. Friction, fl owing liquids, and air or electrostatic coating processes create charges. Flames or sparks can form during discharge.
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 4.2.4 CLEANING AND FLUSHING Relieve the pressure from the device. De-energize the device electrically. Preference should be given to non-fl ammable cleaning and fl ushing agents. Observe the specifi cations of the paint manufacturer.
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 4.2.6 TOUCHING HOT SURFACES Only touch hot surfaces if you are wearing protective gloves. When operating the device with a coating product with a temperature of > 43 °C; 109.4 °F: - Mark the device with a warning label "Warning –...
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL DESCRIPTION DESIGN P_02379 Designation A Suspension hook B Regulator for shaping air C Spring cap D Trigger E Trigger locking device F Air connection G Fluid inlet H Union nut with nozzle protection...
A selection guide for gun accessories can be found in Chapter 13. 5.4.1 VERSIONS FOR APPLICATION UP TO 25 MPA; 250 BAR; 3625 PSI Order No. Designation 2313585 GM 4700AC 25 MPa, NPSM1/4" product connection 2315700 GM 4700AC-H 25 MPa, NPSM1/4" product connection (H = for processing heated material) 5.4.2...
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL DATA 5.5.1 MATERIALS OF PAINT-WETTED PARTS Metals Plastics Carbide Stainless steel 1.4305 Stainless steel 1.4301 Stainless steel 1.4104 5.5.2 TECHNICAL DATA AirCoat manual gun Description Devices GM 4700AC GM 4700AC-H Maximum air inlet pressure MPa;...
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL ASSEMBLY AND COMMISSIONING TRAINING ASSEMBLY/COMMISSIONING STAFF WARNING Incorrect installation/operation! Risk of injury and damage to the device. The assembly and commissioning staff must have the technical skills to safely undertake commissioning.
M Compressed air main Protective hose The AirCoat manual gun GM 4700AC must be combined with various components to make up a spraying system. The system shown in the fi gure is only one example of an AirCoat spraying system. Your Wagner distributor would be happy to assist you in creating a spraying system solution that meets your individual needs.
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 6.4.2 VENTILATION OF THE SPRAY BOOTH WARNING Toxic and/or fl ammable vapor mixtures! Risk of poisoning and burns Operate the device in a spray booth approved for the working materials. – or –...
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL GROUNDING WARNING Discharge of electrostatically charged components in atmospheres containing solvents! Explosion hazard from electrostatic sparks or fl ames Ground all device components. Ground the work pieces to be coated. WARNING Heavy paint mist if grounding is insuffi cient! Risk of poisoning.
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL COMMISSIONING 6.8.1 SAFETY INSTRUCTIONS Observe the safety instructions in Chapter 4 and Chapter 8.1.2. Observe the general rules for making adjustments to the spray gun. Chapter 7.2.1. 6.8.2 PREPARATION FOR COMMISSIONING...
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL OPERATION TRAINING THE OPERATING STAFF WARNING Incorrect operation! Risk of injury and damage to the device. The operating staff must be qualifi ed and fi t to operate the entire system.
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 7.2.1 GENERAL RULES FOR MAKING ADJUSTMENTS TO THE SPRAY GUN Observe safety instructions in Chapter 4. WARNING Unintentional putting into operation! Risk of injury Before any work on the device, in the event of work interruptions and malfunctions: Switch off the energy/compressed air supply.
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL WORK Ensure that: the regular safety checks are carried out in accordance with Chapter 8.2.3, commissioning is carried out in accordance with Chapter 6.8. 7.3.1 STARTING TO SPRAY WITH THE AIRCOAT 1.
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 7.3.2 ADJUSTING THE SPRAY PATTERN The spray pattern can be adjusted to suit the object being sprayed using the shaping air regulator. The illustration shows the infl uence of the shaping air regulator on the spraying pattern.
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 7.3.3 PRESSURE RELIEF/WORK INTERRUPTION The pressure must always be relieved: - when the spraying tasks are fi nished, - before carrying out maintenance work on the spraying system, - before carrying out cleaning tasks on the spraying system,...
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GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL WARNING High-pressure spray jet! Danger to life from injecting paint or solvent Never reach into the spray jet. Never point the spray gun at people. Consult a doctor immediately in the event of skin injuries caused by paint or solvent.
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 7.3.4 CHANGING THE AIRCOAT NOZZLE NOTICE Defective AirCoat nozzle! Insuffi cient paint application quality Do not use sharp-edged objects to treat carbide on the AirCoat nozzle. 1. Relieve the pressure on the spray gun and product pressure generator.
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 7.3.5 CLEANING AIRCOAT NOZZLE For disassembly and assembly of AirCoat nozzles, see section 7.3.4. AirCoat nozzle (C) can be placed into a cleaning solvent which has been recommended by the paint manufacturer.
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL CLEANING AND MAINTENANCE CLEANING 8.1.1 CLEANING STAFF Cleaning work should be undertaken regularly and carefully by qualifi ed and trained staff . They should be informed of specifi c hazards during their training.
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 8.1.3 FLUSHING AND CLEANING THE GUN NOTICE Flushing agent in the air duct! Functional faults caused by swollen seals. Always point the spray gun down when cleaning. Ensure that neither paint nor fl ushing agent enters the air duct.
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DANGER Incorrect maintenance/repair! Danger to life and damage to the device. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the "Spare Parts"...
In accordance with the guideline for liquid ejection devices (ZH 1/406 and BGR 500 Part 2 Chapter 2.29 and Chapter 2.36): - The liquid ejection devices should be checked by an expert (e.g. Wagner service technician) for their safe working conditions as required and at least every 12 months.
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 8.2.3 SAFETY CHECKS 8.2.3.1 GROUNDING CHECK Every day Before starting work, carry out a visual check to ensure that the system is grounded.
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 8.2.3.2 PRODUCT HOSES, TUBES AND COUPLINGS DANGER Bursting hose, bursting threaded joints! Danger to life from injection of product and from fl ying parts. Ensure that the hose material is chemically resistant to the sprayed products and the used fl ushing agents.
Wrench D Width across Width across Width across Width across fl ats fl ats fl ats fl ats 19 mm 19 mm 17 mm 17 mm GM 4700AC with NPS1/4" fi lter 0.75 inch 0.75 inch 0.67 inch 0.67 inch...
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL CHANGING OR CLEANING FILTER INSERT 1. Flush and clean the gun as described in Chapter 8.1.3. 2. Relieve the pressure of gun and device. 3. Secure the gun with the locking device.
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GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL Procedure connection diffi cult to loosen: Loosen fi lter housing (67) with wrench size B open-end wrench, Note: supporting the fi lter connection Do not unscrew the fi lter with size A open-end wrench.
DANGER Incorrect maintenance/repair! Danger to life and damage to the device. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the "Spare Parts"...
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GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL Valve rod leaks (paint The seals on the valve Replace the entire valve rod or 10.4 path or air path) rod are damaged or the individual seals. the valve rod itself is damaged.
In accordance with the guideline for liquid ejection devices (ZH 1/406 and BGR 500 Part 2 Chapter 2.29 and Chapter 2.36): - The liquid ejection devices should be checked by an expert (e.g. Wagner service technician) for their safe working conditions as required and at least every 12 months.
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 10.3 DISASSEMBLY OF THE GUN The following tools are required for carrying out the repair work on the gun described below: - Open-end wrench SW 5 - Open-end wrench SW 6...
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 10.4 REPLACING PARTS ON THE VALVE ROD 10.4.1 DISASSEMBLING 1. Relieve pressure from the gun and from the device in accordance with Chapter 7.3.3. 2. Clean and decommission in accordance with Chapter 8.1.3.
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 10.4.2 REPLACING VALVE TAPPET SEALS 1. Hold valve tappet (50) in place with size 13 mm; 0.51 inch open-end wrench on and unscrew cover (53) with a size 7 mm; 0.28 inch single open-end wrench.
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 10.4.4 ASSEMBLY 1. Attach the sealing collar (11) to the valve rod (34) together with the inserted O-ring (12) and sealing screw (10). 2. Push the completely assembled valve tappet (19) onto the valve rod (34).
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GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 12 Nm ±1 8.85 lbft 5 Nm ±1 3.69 lbft B_03650 87.9 mm ±0.15...
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 10.5 REPLACING THE NOZZLE SEAL NOTICE Defective nozzle seal! Material sprays into the air cap next to the nozzle Risk of contamination Do not clean the nozzle seal with sharp-edged objects.
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 10.6 REPLACING THE "AIR" SEALING RING NOTICE Shaping air and atomizer air not separate! Poor spray pattern Spray jet cannot be adjusted. Treat the distributor seal (F) with care. 1. Relieve pressure from the gun and from the device in accordance with Chapter 7.3.3.
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 10.7 REPLACING THE SEALING FITTING OF THE ROUND JET NOZZLE NOTICE Defective nozzle body! Poor spray pattern Handle the nozzle body (A) with care. Unscrew the nozzle by hand. B_02397 Hold in position with a size 13 mm;...
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GM 4700AC GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL...
REQUIRED TOOLS AND AIDS The following tools are required for carrying out the repair work on the gun described below: - Filter connection GM 4700AC, complete Order No. 2320114 - Open-end wrench size SW 13; 0.51 inch - Loctite 638...
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 10.8.3 DISASSEMBLY 1. Dismount all movable and heat-sensitive (positions X) of the spray gun. 2. Use the air gun to heat the area around the hollow screw to approx. 150 °C; 302 °F.
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 10.8.4 ASSEMBLY 1. Apply the Loctite 638 to the thread and between the hollow screw and fi lter connection. 2. Put the fi lter connection into the gun connection, align and tighten the hollow screw with a tightening torque of 15 Nm;...
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GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 15 Nm; 11 lbft Loctite 638 Order No. 2320114 Loctite 638 B_04160...
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL FUNCTIONAL CHECK AFTER REPAIR After all repairs, the gun must be checked for safe condition before recommissioning. The necessary scope of inspection and testing depends on the repair carried out and must be documented by the repair staff .
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GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL Activities Aid tools 4. Checking the switching sequence - Attach the AC nozzle and air cap. Visual inspection - Set the injection pressure to 100 bar; 10 MPa; 1450.40 psi, pull the trigger guard slowly, note the switching sequence "switch on"...
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL DISPOSAL When the equipment must be scrapped, please diff erentiate the disposal of the waste materials. The following materials have been used: - Stainless steel - Aluminum - Elastomers - Plastics...
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 13.2 AIR CAPS Order No. Designation 2313494 Air cap LV plus (red) for low viscosity products B_02257 2313497 Air cap HV plus (blue) for high viscosity products B_02256 2313498 Air cap LA plus (bronze) B_02396 13.3...
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 13.4 AIRCOAT NOZZLES ACF3000 In order to determine the article number of a nozzle, please select the Article no. 379xxx number from the table and replace the three xxx. Example: nozzle 411 -> Article number 379411...
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 13.6 FILTER INSERT Order No. for 10 Filter sizes Mesh Use for nozzles pieces 2315723 Filter insert, red 0.007" - 0.011" 2315724 Filter insert, blue 0.011" - 0.013" 2315725 Filter insert, yellow 0.013"...
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 13.8 HOSES Order No. Designation (All AC hose sets consist of a section each of product, air and protective hose) 2309705 AC hose set DN3 PN270 1/4"NPS 7.5 m PA T Material: 1/4"NPS, 7.5 m;...
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 13.10 MISCELLANEOUS Order No. Designation 9997001 Nozzle cleaning brush 394941 Service set GM 4600/ 4700AC 367560 Double connector NPSM1/4" (external thread), for material hose extension B_02685 9985720 Double nipple G1/4" (external thread), for air hose extension...
DANGER Incorrect maintenance/repair! Danger to life and damage to the device. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the "Spare Parts"...
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 14.2 SPARE PARTS GM 4700AC Spare parts lists GM 4700AC Order No. Order No. Designation GM 4700AC 25 MPa NPSM1/4" 2313585 Helical spring on the product side 9999501 9999501 9999500 9999500...
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GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL B_02391 Detail B Mounting materials Order No. Designation 9992831 Loctite 542 9992833 Loctite 638 green 9992590 Loctite 222 9992609 Anti-seize paste 394342 Tool valve rod seal Molykote 9992528 Loctite 270 9992698...
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GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL Spare parts lists GM 4700AC Order No. Order No. Designation 394322 394322 394336 394336 Nozzle body 128327 128327 Sealing fi tting 132516 132516 Nozzle screw joint, complete 132351 132351 Nozzle screwed connection holder...
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 14.3 SPARE PARTS GM 4700AC-H Spare parts list GM 4700AC-H Designation Order No. 2315700 GM 4700AC-H, 25 MPa NPSM1/4" 9999501 Helical spring on the product side 9999500 Helical spring on the air side...
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GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL B_02392 Detail B Mounting materials Order No. Designation 9992831 Loctite 542 9992833 Loctite 638 green 9992590 Loctite 222 9992609 Anti-seize paste 394342 Tool valve rod seal Molykote 9992528 Loctite 270 9992698...
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GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL Spare parts list GM 4700AC-H Designation Order No. 394322 394336 Nozzle body 128327 Sealing fi tting 132516 Nozzle screw joint, complete 132351 Nozzle screwed connection holder 394308 Union nut 394337 Nozzle nut 132...
The manufacturer will not be held liable or will only be held partially liable if third-party accessories or spare parts have been used. With genuine WAGNER accessories and spare parts, you have the guarantee that all safety regulations are complied with.
Part 2, Chapter 2.29 CE Certifi cate of Conformity The CE certifi cate of conformity is enclosed with this product. If needed, further copies can be ordered through your WAGNER dealer by specifying the product name and serial number. Order number:...
GM 4700AC VERSION 06/2014 ORDER NUMBER DOC2311730 OPERATING MANUAL 15.4 NOTES ON GERMAN REGULATIONS AND GUIDELINES Part 2, Chapter 2.36 "Working with Liquid Ejection Devices" Part 2, Chapter 2.29 "Working with Coating Products" Avoiding ignition risks Painting rooms and equipment...
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Order No. 2311730 Edition 06/2014 Germany Phone E-mail Switzerland Phone More contact addresses on the Internet at: Company/Locations/WAGNER worldwide Subject to changes without notice...