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Lincoln Electric INVERTEC CC400-T Operator's Manual

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INVERTEC
For use with machine Part Number K60098-1, Code 76211 / K60098-3, Code 76213
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation and thoughtful
operation on you part. DO NOT
INSTALL, OPERATE OR REPAIR
THIS EQUIPMENT WITHOUT
READING THIS MENUAL AND
THE SAFETY PRECAUTIONS
CONTAINED THROUGHOUT.
And, most importantly, think before
you act and be careful.
• World's Leader in Welding and Cutting•
THE SHANGHAI LINCOLN ELECTRIC COMPANY
No. 195, Lane 5008, Hu Tai Rd. Baoshan, Shanghai, PRC 201907
www.lincolnelectric.com.cn
INVERTEC
CC400-T/TP
®
Copyright © 2018 The Shanghai Lincoln Electric Company
®
CC400-T/TP
IM7014-1
May, 2018
Rev. 13
Rev. 13

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Summary of Contents for Lincoln Electric INVERTEC CC400-T

  • Page 1 CONTAINED THROUGHOUT. And, most importantly, think before you act and be careful. Copyright © 2018 The Shanghai Lincoln Electric Company • World’s Leader in Welding and Cutting• THE SHANGHAI LINCOLN ELECTRIC COMPANY No. 195, Lane 5008, Hu Tai Rd. Baoshan, Shanghai, PRC 201907 www.lincolnelectric.com.cn...
  • Page 2 Thank you for selecting QUALITY Lincoln Electric products.  Please examine the packaging and equipment for damage. Claims for material damaged in shipment must be notified immediately to the authorized dealer from whom you purchased the machine.  For future reference, please record your equipment identification information in the table below.
  • Page 3 SAFETY WARNING ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS. ELECTRIC AND ELECTRIC SHOCK can MAGNETIC FIELDS...

  • Page 4: Fumes And Gases

    SAFETY FUMES AND GASES WELDING SPARKS can be dangerous. can cause fire or explosion. 4.a Welding may produce fumes and gases hazardous to health. Avoid breathing these 6.a Remove fire hazards from the welding area. If fumes and gases. When welding, keep your this is not possible, cover them to prevent the welding sparks from starting a fire.

  • Page 5: Recommended Input Wire And Fuse Sizes

    For any maintenance or repair operation it is recommended to contact the nearest technical service center or directly consult the machine division of the Shanghai Lincoln Electric. Maintenance or repairs performed by unauthorized service center or personnel will void the menufacturer’s warranty.

  • Page 6: Installation

    INSTALLATION refer to Figure A.1 on this page. SAFETY PRECAUTIONS Read the entire installation section before starting Make sure the amount of power available from the input installation. connection is adequate for normal operation of the WARNING machine. Refer to the Technical Specifications at the beginning of this Installation section for recommended ELECTRIC SHOCK can kill.

  • Page 7: General Description

    WARNING GENERAL DESCRIPTION ELECTRIC SHOCK can kill.  Do not touch electrically live The INVERTEC CC400-T/-TP is a 400A arc welding parts or electrode with skin or power source that utilizes three phases input power, to wet clothing. produce constant current output. The welding response of ...

  • Page 8: Dip Switches

    OPERATION This bracket securely holds the three phase power cables 6. DIGITAL CURRENT DISPLAY METER in place. Parameter will be shown accordingly in the mode of parameter seletion, actual current output will be shown in 18. GROUND CABLE CONNECTION other mode. Connect the ground cable to the paint-free location on the case back.

  • Page 9: Thermal Led

    OPERATION CONTROLS AND OPERATION FUNCTION Output Current Knob. Eg.: if the Output Current is set to 100A with the machine’s user interface Output Current Machine Start-Up: When the machine is turned ON an auto-test is executed: knob, the Remote command will adjust the output current during this test all the LEDs turn ON for a moment;...
  • Page 10 OPERATION user can modify this value by turning the Output Current Range of low frequency mode：0.2Hz~20Hz，Range of knob. If no change is made after a timeout (5s), the high frequency mode：10 Hz ~300 Hz。 display and LEDs will revert to the default state, where the output current knob sets the output current.
  • Page 11 OPERATION Action Visualization remain on for 5 seconds; if the arc is not started in this time limit, the trigger sequence must be restarted. HF Spot TIG (GTAW welding) Press MODE several times until the LED above lights up To select Spot TIG welding: Action Visualization Function setting of stick(SMAW) welding...
  • Page 12 OPERATION START CURRENT This function controls the initial current when a TIG welding is started. UPSLOPE TIME In the TIG welding modes, this function controls the linear increase of the current from Start to Set Current. When remote command connected, this is not used.
  • Page 13 OPERATION 1、 Action At idle, before Voltage Current welding Press Sel button 0 1 Press and hold the TIG torch trigger. The machine will open the gas valve to start the flow of the shielding gas. When the preflow time is over, is used to enable (1) or disable (0) water cooled machine is in OCV mode, and then begin arc funtion.
  • Page 14 OPERATION 5、 No water in the water-cooling mode Restore Factury Setting Action Enter restore factury setting At idle, before Voltage Current welding 1、 Press Sel button 0 1 Action At idle, before Voltage Current welding Press recall is used to set the relationship between the pre- buttton 1 ...
  • Page 15 OPERATION List of parameters and Factory Configuration program: INVERTEC CC400-TP parameters Displayed Selectable Value Displayed value parameter name Range Factory Mode Parameter step Configuration Current selected Preflow 0.1～15S 0.1S 0.5S value (s) Current selected Start Current 0～100% value (%) Current selected Upslope 0～15S 0.1S...

  • Page 16: Troubleshooting

    TROUBLESHOOTING If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your local authorized Lincoln Electric CAUTION Field Service Facility for technical assistance. Observe all Safety Guidelines detailed in the beginning and throughout this menual.
  • Page 17 TROUBLESHOOTING If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your local authorized Lincoln Electric CAUTION Field Service Facility for technical assistance. Observe all Safety Guidelines detailed in the beginning and throughout this menual.
  • Page 18 TROUBLESHOOTING If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your local authorized Lincoln Electric CAUTION Field Service Facility for technical assistance. Observe all Safety Guidelines detailed in the beginning and throughout this menual.
  • Page 19 WIRING DIAGRAM INVERTEC CC400-T/TP EXPORT WIRING SCHEMATIC IGB T M OD ULE UPSIDE IG BT MO DU LE D OWN SID E R V2 R V1 DIVIDER PA NEL F RAME 209 B 209A R V3 LINE SWITCH 209 B...
  • Page 20 NOTES • World’s Leader in Welding and Cutting• THE SHANGHAI LINCOLN ELECTRIC COMPANY No. 195, Lane 5008, Hu Tai Rd. Baoshan, Shanghai, PRC 201907 www.lincolnelectric.com.cn Rev. 13 ® INVERTEC CC400-T/TP...
  • Page 21 P‐7011 2017.04 Rev. 01 PARTS LIST FOR INVERTEC® CC400‐T...
  • Page 22 P‐7011 Rev.01 PA‐1  ILLUSTRATION OF SUB‐ASSEMBLIES  INVERTEC® CC400‐T  2017.04 ...
  • Page 23 P‐7011 Rev.01 PA‐2  INVERTEC® CC400‐T  For code: 76211  Do Not use this Parts List for a machine if its code number is not listed. For any code numbers not listed, contact the Service Department via:   china_service@lincolnelectric.com.cn. Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and column the desired part is located on for your particular code machine.
  • Page 24 P‐7011 Rev.01  PB‐1  Case Front Assembly  INVERTEC® CC400‐T  2017.04 ...
  • Page 25 P‐7011 Rev.01  PB‐2  Case Front Assembly ITEM DESCRIPTION PART NO. QTY. 76211 Case Front Welded Assembly G7713-1 ST4.8x13 Hex Self Tapping Screw (Not Shown) S26738-2 Control Panel Decal G6082-30 CC400-T Decal G6082-32 Knob T10491-7 Water Nozzle Assembly, Includes: S26912-10 Water Hose Nipple M12 Lock Washer (Not Shown) M12 Hex Nut (Not Shown) Gas Nozzle Assembly, Includes:...
  • Page 26 P‐7011 Rev.01  PC‐1  Divider Panel Assembly                INVERTEC® CC400‐T        2017.04 ...
  • Page 27 P‐7011 Rev.01  PC‐2  Divider Panel Assembly    ITEM DESCRIPTION PART NO. QTY. 76211 Divider Panel G7715 M5x12 Hex Washer Head Philips Screw (Not Shown) S26641-4 EVA Foam Piece E4714-1 180mm Bushing T12380-4 PCB Bracket L13173-6 M5x12 Combined Screw S28798-4 Drive Board G7710-1 M4x10 Combined Screw S28798-3...
  • Page 28 P‐7011 Rev.01  PD‐1  Base & Center Assembly                          INVERTEC® CC400‐T        2017.04 ...
  • Page 29 P‐7011 Rev.01  PD‐2  Base & Center Assembly    ITEM DESCRIPTION PART NO. QTY. 76211 Base G7716 Copper Strap S27092-8 Aluminum Bar M24930 M6x16 Combined Screw S28798-7 M8x25 Hex Head Screw S26641-8 M8 Plain Washer (Not Shown) S26638-4 M8 Lock Washer (Not Shown) S26639-4 M8 Hex Nut S26640-4...
  • Page 30 P‐7011 Rev.01  PD‐3  Base & Center Assembly    (Continued) ITEM DESCRIPTION PART NO. QTY. 76211 IGBT MOUDLE (MAGNACHIP) M22734-4 M6x16 Combined Screw S28798-7 Electrical Joint Compound (Not Shown) IGBT Module Snubber Assembly (Not Shown) S27012-5 Thermostat T13359-26 M3x10 Combined Screw S28798-6 Copper Strap S27092-8 Arc Start Coil...
  • Page 31 P‐7011 Rev.01  PE‐1  Case Back Assembly  INVERTEC® CC400‐T  2017.04 ...
  • Page 32 P‐7011 Rev.01  PE‐2  Case Back Assembly    ITEM DESCRIPTION PART NO. QTY. 76211 Case Back Welded Assembly G7714 ST4.8x13 Hex Self Tapping Screw (Not Shown) S26738-2 Pressure Valve M22042-4 Solenoid Valve M22042-3 Fan, Includes: M22731-4 Fan Capacitor (Not Shown) M22731-4-B M5x20 Hex Head Screw S26641-5 M6 Plain Washer (Not Shown) S26638-8...
  • Page 33 P‐7011 Rev.01  PF‐1  Wraparound Assembly  INVERTEC® CC400‐T  2017.04 ...
  • Page 34 P‐7011 Rev.01  PF‐2  Wraparound Assembly  ITEM DESCRIPTION PART NO. QTY. 76211 Left Case Side G5879-1 M5x12 Hex Washer Head Philips Screw (Not Shown) S26641-4 ST4.8x13 Hex Self Tapping Screw (Not Shown) S26738-2 Right Case Side G5880-3 M5x12 Hex Washer Head Philips Screw (Not Shown) S26641-4 ST4.8x13 Hex Self Tapping Screw (Not Shown) S26738-2...
  • Page 35 P‐7013 2017.04 Rev. 01 PARTS LIST FOR INVERTEC® CC400‐TP...
  • Page 36 P‐7013 Rev.01    PA‐1    ILLUSTRATION OF SUB‐ASSEMBLIES          INVERTEC® CC400‐TP        2017.04 ...
  • Page 37 P‐7013 Rev.01 PA‐2  INVERTEC® CC400‐TP  For code: 76213  Do Not use this Parts List for a machine if its code number is not listed. For any code numbers not listed, contact the Service Department via:   china_service@lincolnelectric.com.cn. Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and column the desired part is located on for your particular code machine.
  • Page 38 P‐7013 Rev.01  PB‐1  Case Front Assembly                            INVERTEC® CC400‐TP        2017.04 ...
  • Page 39 P‐7013 Rev.01  PB‐2  Case Front Assembly    ITEM DESCRIPTION PART NO. QTY. 76213 Case Front Welded Assembly G7713-1 ST4.8x13 Hex Self Tapping Screw (Not Shown) S26738-2 Control Panel Decal G6082-27 CC400-TP Decal G6082-29 Knob T10491-7 Water Nozzle Assembly, Includes: S26912-10 Water Hose Nipple M12 Lock Washer (Not Shown) M12 Hex Nut (Not Shown) Gas Nozzle Assembly, Includes:...
  • Page 40 P‐7013 Rev.01  PC‐1  Divider Panel Assembly                INVERTEC® CC400‐TP        2017.04 ...
  • Page 41 P‐7013 Rev.01  PC‐2  Divider Panel Assembly    ITEM DESCRIPTION PART NO. QTY. 76213 Divider Panel G7715 M5x12 Machine Screw (Not Shown) S26641-4 EVA Foam Piece E4714-1 180mm Bushing T12380-4 PCB Bracket L13173-6 M5x12 Combined Screw S28798-4 Drive Board G7710-1 M4x10 Combined Screw S28798-3 Control Harness –...
  • Page 42 P‐7013 Rev.01  PD‐1  Base & Center Assembly                          INVERTEC® CC400‐TP        2017.04 ...
  • Page 43 P‐7013 Rev.01  PD‐2  Base & Center Assembly    ITEM DESCRIPTION PART NO. QTY. 76213 Base G7716 Copper Strap S27092-8 Aluminum Bar M24930 M6x16 Combined Screw S28798-7 M8x25 Hex Head Screw S26641-8 M8 Plain Washer (Not Shown) S26638-4 M8 Lock Washer (Not Shown) S26639-4 M8 Hex Nut S26640-4...
  • Page 44 P‐7013 Rev.01  PD‐3  Base & Center Assembly    (Continued) ITEM DESCRIPTION PART NO. QTY. 76213 IGBT MOUDLE (MAGNACHIP) M22734-4 M6x16 Combined Screw S28798-7 Electrical Joint Compound (Not Shown) IGBT Module Snubber Assembly (Not Shown) S27012-5 Thermostat T13359-26 M3x10 Combined Screw S28798-6 Copper Strap S27092-8 Arc Start Coil...
  • Page 45 P‐7013 Rev.01  PE‐1  Case Back Assembly            INVERTEC® CC400‐TP        2017.04 ...
  • Page 46 P‐7013 Rev.01  PE‐2  Case Back Assembly    ITEM DESCRIPTION PART NO. QTY. 76213 Case Back Welded Assembly G7714 ST4.8x13 Self Tapping Screw (Not Shown) S26738-2 Pressure Valve M22042-4 Solenoid Valve M22042-3 Fan, Includes: M22731-4 Fan Capacitor (Not Shown) M22731-4-B M5x20 Hex Head Screw S26641-5 M6 Plain Washer (Not Shown) S26638-8...
  • Page 47 P‐7013 Rev.01  PF‐1  Wraparound Assembly                    INVERTEC® CC400‐TP        2017.04 ...
  • Page 48 P‐7013 Rev.01  PF‐2  Wraparound Assembly    ITEM DESCRIPTION PART NO. QTY. 76213 Left Case Side G5879-1 M5x12 Hex Washer Head Philips Screw (Not Shown) S26641-4 ST4.8x13 Hex Self Tapping Screw (Not Shown) S26738-2 Right Case Side G5880-3 M5x12 Hex Washer Head Philips Screw (Not Shown) S26641-4 ST4.8x13 Hex Self Tapping Screw (Not Shown) S26738-2...

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