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INVERTEC
For use with machine Part Number K60051-1, Code 76072
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation and thoughtful
operation on you part. DO NOT
INSTALL, OPERATE OR REPAIR
THIS EQUIPMENT WITHOUT
READING THIS MANUAL AND
THE SAFETY PRECAUTIONS
CONTAINED THROUGHOUT.
And, most importantly, think before
you act and be careful.
No. 195, Lane 5008, Hu Tai Rd. Baoshan, Shanghai, PRC 201907
• World's Leader in Welding and Cutting•
THE SHANGHAI LINCOLN ELECTRIC COMPANY
www.lincolnelectric.com.cn
®
CV/CC500
Copyright © 2009 The Shanghai Lincoln Electric Company
IM7005-1
July, 2012
Rev. 03
Rev. 03

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Summary of Contents for Lincoln Electric Invertec CV500

  • Page 1 CONTAINED THROUGHOUT. And, most importantly, think before you act and be careful. Copyright © 2009 The Shanghai Lincoln Electric Company • World’s Leader in Welding and Cutting• THE SHANGHAI LINCOLN ELECTRIC COMPANY No. 195, Lane 5008, Hu Tai Rd. Baoshan, Shanghai, PRC 201907 www.lincolnelectric.com.cn...
  • Page 2 Thank you for selecting QUALITY Lincoln Electric products.  Please examine the packaging and equipment for damage. Claims for material damaged in shipment must be notified immediately to the authorized dealer from whom you purchased the machine.  For future reference, please record your equipment identification information in the table below.
  • Page 3: Electric Shock Can Kill

    SAFETY WARNING ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS. ELECTRIC AND ELECTRIC SHOCK can MAGNETIC FIELDS...
  • Page 4: Fumes And Gases

    SAFETY FUMES AND GASES WELDING SPARKS can be dangerous. can cause fire or explosion. 6.a Remove fire hazards from the welding area. If 4.a Welding may produce fumes and gases this is not possible, cover them to prevent the hazardous to health. Avoid breathing these welding sparks from starting a fire.
  • Page 5: Technical Specifications

    For any maintenance or repair operation it is recommended to contact the nearest technical service center or directly consult machine division of the Shanghai Lincoln Electric. Maintenance or repairs performed by unauthorized service center or personnel will void the manufacturer’s warranty.
  • Page 6: Installation

    INSTALLATION A - 2 SAFETY PRECAUTIONS Read the entire installation section before starting installation. WARNING ELECTRIC SHOCK can kill.  Only qualified personnel should perform this installation.  Turn the input power OFF at the main switch or fuse box before working on this equipment.
  • Page 7 INSTALLATION A - 3 metal electrical contact. Poor work lead connections PROCESS SELECTIONS AND can result in poor welding performance. CONNECTIONS To avoid interference problems with other equipment and to achieve the best possible operation, route all WARNING cables directly to the work and wire feeder. Avoid excessive lengths and do not coil excess cable.
  • Page 8 INSTALLATION A - 4 LN-25 PRO FEEDER ( FIGURE A.4 ) GAS HOSE SHIELDING GAS CYLINDER GAS REGULATOR INVERTEC CV/CC WELDER REMOTE WIRE POSITIVE NEGATIVE CONTROL FEEDER STUD STUD CONNECTOR CONNECTOR LN-25PRO VSENSE LEAD WELDING TORCH WELDING CABLE REMOTE CONTROL BOX WORK CLAMP WORK FIGURE A.4...
  • Page 9 INSTALLATION A - 5 SMAW PROCESS ( CC MODE ) CONNECTION ( FIGURE A.6 ) INVERTEC CV/CC WELDER REMOTE WIRE NEGATIVE POSITIVE FEEDER CONTROL STUD STUD CONNECTOR CONNECTOR WELDING TORCH REMOTE CONTROL BOX WORK CLAMP WORK FIGURE A.6 CAUTION For secure electrical connection, the screws connecting the output terminals and cables must be tightened.
  • Page 10: Duty Cycle

    INSTALLATION A - 6 TABLE A.2 Power Source Wire Feeder Function Lead # Function Lead # “ + ” pulse signal for motor control. Positive terminal of motor. Connected to one lead of gas “ + ” pulse signal for gas solenoid. solenoid.
  • Page 11: Operational Features And Controls

    OPERATION preset and adjusted by this knob. OPERATIONAL FEATURES AND CONTROLS 11. CONTROL TYPE SELECTION INVERTEC CV/CC500 includes 3 types following FRONT PANEL (SEE FIGURE B.1) control methods:  LOCAL/LN-25PRO. 1. ON/OFF POWER SWITCH It is for selecting local control output, please see Switch up power on;...
  • Page 12 OPERATION cables in place. 20. GROUND LEAD CONNECTION Connect the ground lead to the paint-free location on 22. FUSE AND FUSE HOLDER the case back by securing its lug-end with the screw Export type machine: 250V 2A fuse is used to protect into the case hole.
  • Page 13 OPERATION FIGURE B.3 FIGURE B.4 ® INVERTEC CV/CC500 Rev. 03...
  • Page 14: Dip Switch Descriptions

    OPERATION DIP SWITCH DESCRIPTIONS 4. TEST MODE SWITCH It enables a test procedure to test the control knobs ® INVERTEC CV/CC machine offers a DIP switch on and the toggle switches, when the DIP switch 4 is ON the control board, which allows user to have additional and the other DIP switches are OFF.
  • Page 15 OPERATION FIGURE B.6 ® INVERTEC CV/CC500 Rev. 03...
  • Page 16: Troubleshooting

    TROUBLESHOOTING If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your local authorized Lincoln Electric CAUTION Field Service Facility for technical assistance. Observe all Safety Guidelines detailed in the beginning and throughout this manual.
  • Page 17 TROUBLESHOOTING If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your local authorized Lincoln Electric CAUTION Field Service Facility for technical assistance. Observe all Safety Guidelines detailed in the beginning and throughout this manual.
  • Page 18 NOTE: This diagram is for reference only. It may not be accurate for all machines coved by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, contact the Lincoln Electric Service Department for a replacement ®...
  • Page 19 Parts List ® INVERTEC CV/CC500 Rev. 03...
  • Page 20 Parts List ® INVERTEC CV/CC500 Rev. 03...
  • Page 21 Parts List ® INVERTEC CV/CC500 Rev. 03...
  • Page 22: Parts List

    S26194-1 SHUNT M19349-3 OUTPUT RECTIFIER HEATSINK S25520-3 OUTPUT DIODE MODULE ASSEMBLY • World’s Leader in Welding and Cutting• THE SHANGHAI LINCOLN ELECTRIC COMPANY No. 195, Lane 5008, Hu Tai Rd. Baoshan, Shanghai, PRC 201907 www.lincolnelectric.com.cn ® INVERTEC CV/CC500 Rev. 03...

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Invertec cc500

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