DURKOPP ADLER 867 Instruction Manual
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DURKOPP ADLER 867 Instruction Manual

DURKOPP ADLER 867 Instruction Manual

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All manuals and user guides at all-guides.com
867
pezialnähmaschine
etriebsanleitung

Instruction manual

/*
Instructions d’emploi
.
ostfach 17 03 51, D-33703 Bielefeld •
otsdamer Straße 190, D-33719 Bielefeld
Telefon +49 (0) 521 / 9 25-00 • Telefax +49 (0) 521 / 9 25 24 35 • www.duerkopp-adler.com
usgabe/Edition: 11/2006
Teile-Nr./Part-No.: 0791 867740

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Summary of Contents for DURKOPP ADLER 867

  • Page 1: Instruction Manual

    All manuals and user guides at all-guides.com pezialnähmaschine etriebsanleitung Instruction manual Instructions d’emploi ostfach 17 03 51, D-33703 Bielefeld • otsdamer Straße 190, D-33719 Bielefeld Telefon +49 (0) 521 / 9 25-00 • Telefax +49 (0) 521 / 9 25 24 35 • www.duerkopp-adler.com usgabe/Edition: 11/2006 Teile-Nr./Part-No.: 0791 867740...
  • Page 2 All manuals and user guides at all-guides.com lle Rechte vorbehalten. Eigentum der Dürkopp Adler AG und urheberrechtlich geschützt. Jede, auch auszugsweise Wiederverwendung dieser Inhalte ist ohne vorheriges schriftliches Einverständnis der Dürkopp Adler AG verboten. ll rights reserved. roperty of Dürkopp Adler AG and copyrighted. Reproduction or publication of the content in any manner, even in extracts, without prior written permission of Dürkopp Adler AG, is prohibited.
  • Page 3 All manuals and user guides at all-guides.com Foreword This instruction manual is intended to help the user to become familiar with the machine and take advantage of its application possibilities in accordance with the recommendations. The instruction manual contains important information on how to operate the machine securely, properly and economically.

  • Page 4: General Safety Instructions

    All manuals and user guides at all-guides.com General safety instructions The non-observance of the following safety instructions can cause bodily injuries or damages to the machine. 1. The machine must only be commissioned in full knowledge of the instruction book and operated by persons with appropriate training.

  • Page 5: Table Of Contents

    All manuals and user guides at all-guides.com ontents page: Preface and general safety instructions Part 1: Operating Instructions Class 867 Product description Designated use Subclasses Optional equipment Technical data Technical data Subclasses Operation Threading the needle thread Adjusting the needle-thread tension...
  • Page 6 All manuals and user guides at all-guides.com ontents page: 7 2 4 Changing operator-level parameter values 7 2 5 Reducing the maximum rotation speed 7 2 6 Entering the technician-level code V820 operating panel 7 3 1 Operating and display elements on the V820 operating panel 7 3 2 Key functions on the V820 operating panel 7 3 3...

  • Page 7: Product Description

    All manuals and user guides at all-guides.com Product description DÜRKOPP ADLER 867 is a special sewing machine for universal · It is a flatbed double-lockstitch machine with lower conveyor, needle transport and alternating upper foot conveyor · Depending on the subclass it comes as single or double needle...

  • Page 8: Subclasses

    Subclasses 867- 90020 Single-needle double-lockstitch machine with lower conveyor, needle transport, alternating upper foot conveyor and large hook...
  • Page 9 All manuals and user guides at all-guides.com 867-290322 Double-needle double-lockstitch machine with lower conveyor, needle transport, alternating upper foot conveyor, electro-pneumatic rapid stroke adjustment, electro-magnetic thread cutter, connectable thread tension, electro-pneumatic seam bartacking, electro-pneumatic second stitch length and sewing foot lifting...

  • Page 10: Optional Equipment

    All manuals and user guides at all-guides.com Optional equipments For the the following optional equipments are available: Order No. Optional equipment Subclasses 0867 Electro-pneumatic needle cooler 0867 Add-on kit for DC 1550 AB 320A to the machine head 0867 Residual thread monitor for hook thread large hook, single-needle 0867 Residual thread monitor for hook thread...

  • Page 11: 5. Technical Data

    All manuals and user guides at all-guides.com Technical data Noise: Workplace-related emission value in accordance with DIN 45635-48-A-1-KL2 867- 90020 LC = —dB (A) Stitch length: _ mm Sewing foot stroke: mm Stitch rate: ____ min Material: 867- 90040 LC = —dB (A)

  • Page 12: Technical Data Subclasses

    All manuals and user guides at all-guides.com 5.1 Technical data Subclasses Type of stitch Lockstitch 301 Hook type Number of needles Needle system 134-35 Needle size (depending on E-No ) [Nm] sewing thread thickness[Nm] 10 / 3 Stitch length [mm] - Forward - Backward Number adjustable stitch lengths...
  • Page 13 All manuals and user guides at all-guides.com Subclasses Type of stitch Lockstitch 301 Type of hook Number of needles Needle system 134-35 Needle size (depending on E-No ) [Nm] sewing thread thickness [Nm] 10 / 3 Stitch length [mm] Forward Backward Number adjustable stitch lengths number of stitches...
  • Page 14 All manuals and user guides at all-guides.com Threading scheme single-needle machine " & Threading scheme double-needle machine " &...

  • Page 15: Threading The Needle Thread

    All manuals and user guides at all-guides.com Operation 6.1 Threading the needle thread Caution: danger of injury ! Turn off the main switch The needle thread may only be threaded with the sewing machine switched off Threading in the needle thread with single-needle machines –...
  • Page 16 All manuals and user guides at all-guides.com " Correct thread interlacing in the center of the material Needle-thread tension too low hook-thread tension too high Needle-thread tension too high hook-thread tension too low...

  • Page 17: Adjusting The Needle-Thread Tension

    All manuals and user guides at all-guides.com 6.2 Adjusting the needle-thread tension Pre-tensioner When the main tensioner 2 and supplementary tensioner 3 are open (e g when the sewing feet are raised) the needle thread must be under slight residual tension This residual tension is produced by the pre-tensioner 1 The pre-tensioner 1 simultaneously affects the length of the end of the...

  • Page 18: Reparation Seam With Thread Tension Always Closed

    All manuals and user guides at all-guides.com 6.2. Function of the thread main tension and the thread supplementary tension in relation to the sewing foot lifting The thread supplementary tension can, at any time, be switched on or off by actuating key 1 (see chapter 6 15) of the key pad To this end, the parameter F-147 must be set on “1"...

  • Page 19: Thread’S Supplementary Tension In Relation To The Stroke Adjustment And The Speedomat

    When lifting the sewing feet with the knee switch, main and supplementary tension are automatically opened Subclasses 867- 90322, 867- 90342, 867- 90325, 867- 90345, 867-290322, 867-290342, 867-290325, 867-290345, 867-392242, 867-393242, 867-394242 The thread tension is automatically opened when trimming the thread...

  • Page 20: Switching The Supplementary Tension On And Off With Machines Without Thread Trimmer

    All manuals and user guides at all-guides.com 6.4 Switching the supplementary tension on and off with machines without thread trimmer The supplementary tension is being switched on and off with lever 1 Switching on – Push the handle 2 of lever 1 to the left Switching off –...

  • Page 21: Adjusting The Thread Regulator

    All manuals and user guides at all-guides.com 6.5 Adjusting the thread regulator Caution: danger of injury ! Turn off the main switch The thread regulator may only be adjusted with the sewing machine switched off The thread regulator 1 controls the quantity of needle thread required for stitch formation The thread regulator must be precisely adjusted for an optimum result At the correct setting the needle-thread loop must slide at low tension...

  • Page 22: Winding On The Hook Thread

    All manuals and user guides at all-guides.com 6.6 Winding on the hook thread " – Put the thread reel on the thread stand and conduct the needle thread through the unwinder arm – Conduct the thread through the thread guiding 5, around the tensioner 4 and through the thread guiding 3 –...
  • Page 23 All manuals and user guides at all-guides.com hanging the hook-thread bobbin " Caution: danger of injury ! Turn off the main switch The hook-thread bobbin may only be changed with the machine switched off Remove the empty bobbin – Raise up the flap 1 and remove the empty bobbin Insert a full bobbin –...

  • Page 24: Inserting The Hook Thread Bobbin With Machines Equipped With Residual Thread Monitor

    All manuals and user guides at all-guides.com 6.7. Inserting the hook thread bobbin with machines equipped with residual thread monitor CAUTION ! The hook bobbin has to be inserted so that the groove 1 is turned downwards The area around the bobbin housing and the light barrier has to be cleared of sewing dust ! Wind up the bobbin thread CAUTION !

  • Page 25: Setting The Hook Thread Tension

    All manuals and user guides at all-guides.com 6.8 Setting the hook thread tension Caution: danger of injury ! Turn off the main switch The hook-thread bobbin may only be adjusted with the machine switched off Setting the tension spring 2 –...

  • Page 26: Inserting And Changing The Needle With Single-Needle Machines

    All manuals and user guides at all-guides.com 6.9 Inserting and changing the needle with single-needle machines Caution: danger of injury ! Turn off the main switch The needle may only be changed with the sewing machine switched – Turn the hand wheel, until the needle bar 1 has reached its highest position –...

  • Page 27: Inserting And Changing The Needle With Double-Needle Machines

    All manuals and user guides at all-guides.com 6.10 Inserting and changing the needle with double-needle machines " Caution Danger of Injury ! Turn off the main switch The needle may only be changed with the sewing machine switched off – Turn the hand wheel until the needle bar 1 has reached its highest position –...

  • Page 28: Lifting The Sewing Foot

    867- 90020, 867- 90040, 867-290020, 867-290040 The sewing feet can be lifted mechanically by actuating the knee switch 1 Subclasses 867- 90322, 867- 90342, 867- 90325, 867- 90345, 867-290322, 867-290342, 867-290325, 867-290345, 867-392242, 867-393242, 867-394242 The sewing feet can be lifted electro-pneumatically by actuating the...

  • Page 29: Locking The Sewing Feet In Lifted Position

    All manuals and user guides at all-guides.com 6.12 Locking the sewing feet in lifted position – Push the lever 1 downwards The sewing feet are locked in lifted position – Push the lever 1 upward The sewing feet’s position is unlocked –...

  • Page 30: Sewing-Foot Stroke

    All manuals and user guides at all-guides.com 6.14 Sewing-foot stroke The special sewing machine 867 has, depending on the subclass, as standard equipment two setting wheels for the sewing foot stroke With the left setting wheel 2 the standard sewing foot stroke from 1 to 9...
  • Page 31 All manuals and user guides at all-guides.com Operation mode of the quick stroke adjustment The activation period of the maximum sewing foot stroke depends on the set operation mode It is possible to choose between three operation modes The individual operation modes are determined by the adjustment of the parameters F-138 and F-184 at the control panel (see enclosed instructions of the motor manufacturer) Operation mode...

  • Page 32: Sewing Foot Stroke

    All manuals and user guides at all-guides.com HINT ! In order to ensure an operation as safe as possible and a high durability, the max number of stitches as shown in the chart should not been exceeded Subclasses Range of stitch lengths Sewing foot stroke max.

  • Page 33: Setting The Stitch Length

    All manuals and user guides at all-guides.com 6.15 Setting the stitch length The special sewing machines 867 are, depending on the subclass, equipped with two setting wheels Thus, two different stitch lengths can be sewn, that are activated by actuating a key (see chapter 6 16)

  • Page 34: Key Pad On The Machine Arm

    All manuals and user guides at all-guides.com 6.16 Key pad on the machine arm & " Function supplementary thread tension If the key is lit up: supplementary thread tension is switched on If the key is not lit up: supplementary thread tension is switched off 2nd stitch length If the key is lit up: higher stitch length (upper setting wheel) is active...
  • Page 35 All manuals and user guides at all-guides.com Function 7 and 8 Display for empty bobbin with residual thread monitor (left/ right bobbin) LED display “power on" The function of key 9 can be selected with the screw 6 underneath the key 5 –...

  • Page 36: General

    All manuals and user guides at all-guides.com EFKA DC1600/DA82GA direct-current positioning actuator 7.1 General Operation The DC1600/DA82GA sewing drive must be commissioned and operated with the V810 or V820 operating panel Operating instructions These operating instructions give the key functions and the meaning of the operating-panel symbols, and describe how operator-level parameter values are changed by the operator For a detailed description of the control please consult the ”EFKA...
  • Page 37 All manuals and user guides at all-guides.com 7.2.2 Key functions on the V8 0 operating panel Functions can be turned on and off by briefly pressing the keys on the operating panel The functions are effective on the machine only if the relevant devices (e g magnetic or electro-pneumatic sewing-foot lift) are present...

  • Page 38: Changing Operator-Level Parameter Values

    All manuals and user guides at all-guides.com 7.2.4 Changing operator-level parameter values The operator-level parameters are in the parameter list (see section 7 4) – Turn on the main switch F-000 – Press the ” ” key The first operator-level parameter displayed –...

  • Page 39: V820 Operating Panel

    All manuals and user guides at all-guides.com 7.3 V820 operating panel 7.3. Operating and display elements on the V820 operating panel 7.3.2 Key functions on the V820 operating panel Functions can be turned on and off by briefly pressing the keys on the operating panel The functions are effective on the machine only if the relevant devices (e g...
  • Page 40 All manuals and user guides at all-guides.com Function Display Function key SSt ON*/OFF < - > SSc xxx The function of the key can be altered with SrS ON*/OFF parameter F-008 (see parameter list in section hPr ON*/OFF 1 4) 1 = Softstart ON/OFF 2 = ornamental-stitch bar tack ON/OFF 3 = stroke adjustment...

  • Page 41: Meaning Of Symbols On The V820 Operating Panel

    All manuals and user guides at all-guides.com 7.3.3 Meaning of symbols on the V820 operating panel Symbol Function Display Abbreviation C for the code number Symbol on when a code is displayed, 1907 Abbreviation F for the parameter number Symbol on when a parameter number is displayed e g - 111 Program number in teach-in mode...

  • Page 42: Reducing The Maximum Rotation Speed

    All manuals and user guides at all-guides.com 7.3.5 Reducing the maximum rotation speed The maximum rotation speed can be reduced to adapt it to particular applications After each completed seam the current value of the maximum rotation speed is shown in the display This value can now be directly changed with the ”...

  • Page 43: Operator-Level Parameter List For Efka Controls

    All manuals and user guides at all-guides.com 7.4 Operator-level parameter list for EFKA controls The following pre-set values apply to class: Parameter Adj. range Preset Abbr. Name / Function starting-bar-tack stitches forwards starting-bar-tack stitches backwards ending-bar-tack stitches backwards ending-bar-tack stitches forwards number of light-barrier equalization stitches (large stitch length) number of light-barrier filter stitches for knits...

  • Page 44: Status And Error Messages

    All manuals and user guides at all-guides.com 7.5 Status and error messages General information V8 0 V820 Meaning InF A1 InFo A1 The pedal is not in its zero position when the sewing drive is switched on StoP Symbol „G" The cut-out is active flashes “cut out”...

  • Page 45: General

    All manuals and user guides at all-guides.com EFKA VD552/6F82FA coupling-positioning actuator 8.1 General Operating The VD552/6F82FA sewing-drive control contains an integral ”operating panel” with 5 keys, 8 LEDs and a three-digit LED display All required adjustments to the sewing-drive control can be carried out with this operating panel The V810 or V820 operating panel can also...

  • Page 46: Operation Of The 6F82Fa Sewing-Drive Control

    All manuals and user guides at all-guides.com 8.2 Operation of the 6F82FA sewing-drive control 8.2. Operating elements in the 6F82FA sewing-drive control 8.2.2 Key functions in the 6F82FA sewing-drive control Functions can be turned on and off by briefly pressing the keys on the operating panel The functions are effective on the machine only if the relevant devices (e g...

  • Page 47: Reducing The Maximum Rotation Speed

    All manuals and user guides at all-guides.com CAUTION ! The changed parameter values are not saved unless a complete seam is sewn after leaving programming level, i.e. the pedal is pushed forwards and then all the way back. If the drive is switched off straight after leaving programming level, the changes are lost.

  • Page 48: General

    All manuals and user guides at all-guides.com Operating and setting the direct-current positioning drive Efka DC1550/DA321G. 9.1 General Operation The sewing-drive control DA321G contains all necessary operation elements for the changing of functions and the setting of parameters can be driven without control panel, a programming of seams is not possible The control panels V810 and V820 can additionally be connected and are available as optional equipment...

  • Page 49: Operation And Display Elements Of The Sewing-Drive Control Da321G

    All manuals and user guides at all-guides.com 9.2 Operation and display elements of the sewing-drive control DA321G > > Function in the sewing mode (after main switch is on) Call up / end the programming mode Initial bartack single / double / off (displayed by LED1 and LED2) Final bartack single / double / off (displayed by LED3 and LED4)
  • Page 50 All manuals and user guides at all-guides.com Function LED1 on Display for single initial bartack LED2 on Display for double initial bartack LED1 and LED2 off Initial bartack off LED3 on Display for single final bartack LED4 on Display for double final bartack LED3 and LED4 off Final bartack off LED5 on...
  • Page 51 All manuals and user guides at all-guides.com 9.2. .2 Directly calling up and changing parameters of the operation level with the sewing-drive control DA32 G – Switch on the main switch – On the display appears the value for the maximum rotation speed for example “...
  • Page 52 All manuals and user guides at all-guides.com 9.2.3 Operator-level parameter list for DA32 G control Parameter Adj. range Preset Abbr. Name / Function starting-bar-tack stitches forwards starting-bar-tack stitches backwards ending-bar-tack stitches backwards ending-bar-tack stitches forwards number of light-barrier equalization stitches (large stitch length) number of light-barrier filter stitches for knits number of seams terminated with the light barrier...

  • Page 53: Changing The Parameter Values In The “Technician Level” And The “Manufacturer Level”

    All manuals and user guides at all-guides.com 9.2.4 Changing the parameter values in the “technician level” and the “manufacturer level” CAUTION! Since the machine can be damaged by a wrongly set sewing-drive control, the changes of the parameter values have to be carried out with greatest care! Hint! By performing a master reset, all parameter values can be reset to the...
  • Page 54 All manuals and user guides at all-guides.com Entering the code number for the manufacturer level with the sewing-drive control DA32 G – Switch off the main switch – Actuate key “ ” and keep it pressed – Switch on the main switch On the display appears “...
  • Page 55 All manuals and user guides at all-guides.com Setting the positions and 2 Prerequisite: The reference position is set (see chapter 9 2 5 “Setting the reference position”) Hint! Due to the preset values of the positions, it is generally not necessary to set the positions The preset values (see parameter sheet in the accessory set) correspond to the number of increments after the...
  • Page 56 All manuals and user guides at all-guides.com 9.2.6 Setting machine-specific parameters with the sewing-drive control DA32 G. 9.2.6. General The functions of the sewing-drive control are determined by the program and the parameter settings Upon delivery of the sewing-drives through the sewing-drive manufacturer, the parameter values are already preset (preset values) In order to adapt the sewing-drive best to the machine, for each class and subclass some parameters have to be altered in the “technician...
  • Page 57 All manuals and user guides at all-guides.com – One outlet for a LED (A resp B), that indicated for example a switching status Each function module can, via software, be switched to different functions For each function module exist additional parameters for example to activate counting processes or to change functions after thread trimming CAUTION!

  • Page 58: Status And Error Messages

    All manuals and user guides at all-guides.com 9.2.8 Status and error messages General information DA32 G V8 0 V820 Meaning InF A1 InFo A1 The pedal is not in its zero position upon switching the sewing-drive “StoP” blinks “StoP” blinks The operation block is activated symbol “operation block”...

  • Page 59: Sewing

    All manuals and user guides at all-guides.com 10. Sewing This description is based on the following assumptions: – The machine is a single-needle machine fitted with the following ancillary equipment: - FA thread cutter - RAP electro-pneumatic seam-locking and sewing-foot lift, pedal-operated - FLP electro-pneumatic sewing-foot lift, pedal-operated...
  • Page 60 All manuals and user guides at all-guides.com " Sewing an intermediate bartack Push down the stitch regulator lever 6 The machine sews reverse stitches as long as the stitch regulator lever is kept pushed The rotation speed is determined through the pedal Actuate key 5 Sewing over a cross seam The max...

  • Page 61: Maintenance Work

    All manuals and user guides at all-guides.com 11. Maintenance 11.1 leaning and testing Caution: danger of injury ! Turn off the main switch Maintenance may only be carried out with the machine switched off ! Maintenance work must be carried out no less frequently than at the intervals given in the tables (see ”operating hours”...

  • Page 62: Pneumatic System

    All manuals and user guides at all-guides.com " Maintenance work Explanation Operating to be carried out hours Sewing drive Clean fan grille 2 (e g with a Remove lint and pieces of thread from air-intake openings compressed-air pistol) - Check condition and It must be possible to depress the V-belt by about 10 mm by pressing it with a finger at its tension of V-belt 1...

  • Page 63: Lubrication

    All manuals and user guides at all-guides.com 11.2 Lubrication Caution: danger of injury Oil can cause skin eruptions Avoid protracted contact with the skin In the event of contact, thoroughly wash the affected area CAUTION: The handling and disposal of mineral oils is subject to legal regulation Deliver used oil to an authorised collection point Protect your environment Take care not to spill oil...

  • Page 64: Residual-Thread Monitor

    The operative can finish the seam and fit a new spool This avoids material damage and thus any need for repairs The residual-thread monitor, can be fitted to all 1 and 2-needle 867 sewing machines with a thread cutter Function and operation of the residual-thread monitor...

  • Page 65: Seam Center Guide

    All manuals and user guides at all-guides.com 12.2 Seam center guide General The seam center guide serves as guiding aid for topstitching operations t guides the center of two parallel seams to ensure an equal distance to the left and the right needle Support pressure of the stop guide for the seam center guide CAUTION: The maximal pressure for the seam center guide should not...
  • Page 66 All manuals and user guides at all-guides.com Notes:...

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