Related Manuals for Emerson Bettis D Series
Summary of Contents for Emerson Bettis D Series
- Page 1 Installation Operation & Maintenance Manual DOC.BD.EDN Rev. 0 October 2017 Bettis D-Series Pneumatic Actuators (Product Discontinued)
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Page 3: Table Of Contents
Installation, Operation and Maintenance Manual Table of Contents DOC.BD.EDN Rev. 0 October 2017 CONTENTS INTRODUCTION �������������������������������������������������������������������������������������������������������������1 1.1 Identification ..........................1 1.2 Product matrix ..........................2 CONSTRUCTION DETAILS ������������������������������������������������������������������������������������������������3 PRINCIPLES OF OPERATION ��������������������������������������������������������������������������������������������4 3.1 Air connections double acting ....................4 3.2 Air connections spring return ..................... 5 3.3 Recommended tubing sizes ....................... 6 3.4 Air consumption litre/stroke at atmospheric pressure .............. - Page 4 Table of Contents Installation, Operation and Maintenance Manual October 2017 DOC.BD.EDN Rev. 0 DEMONTAGE ����������������������������������������������������������������������������������������������������������������16 5.1 Vor der Demontage ........................16 5.2 Endkappen Typ ES/ED 25 bis 350 ....................17 5.3 Endkappen Typ PE/PS und Es 600 bis 1600 ausbauen ..............18 5.4 Kolben/Wellen, E- und P-Serie, ausbauen .................. 19 5.5 Insert ausbauen ........................20 ZUSAMMENBAU �����������������������������������������������������������������������������������������������������������21 6.1 Zusammenbau von Führungsband und Antriebswelle .............. 21 6.2 Zusammenbau von Kolben .......................
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Page 5: Introduction
Installation, Operation and Maintenance Manual Section 1: Introduction DOC.BD.EDN Rev. 0 October 2017 INTRODUCTION EINLEITUNG INLEIDING 1�1 Identification Top auxiliaries interface Unterscheidung VDI / VDE 3845 Identificatie (NAMUR) Solenoid interface VDI / VDE 3845 (NAMUR) ISO 5211 / DIN 3337 (optional) Warning! Actuator must be isolated both pneumatically and electrically before any (dis)assembly is begun. -
Page 6: Product Matrix
Section 1: Introduction Installation, Operation and Maintenance Manual October 2017 DOC.BD.EDN Rev. 0 Model 1600 Nm (106) (14161 Lbf.in.) " D " Series Spring set code DS0100.B2A04K.19K0 Assembly code (page 9) Spring - return " DS" Double acting " DD" BETTIS ®... -
Page 7: Construction Details
Installation, Operation and Maintenance Manual Section 2: Construction Details DOC.BD.EDN Rev. 0 October 2017 CONSTRUCTION DETAILS KONSTRUKTIVE EINZELHEITEN CONSTRUCTIEDETAILS " D " SERIES DD25 / DD40 / DD65 / DD100 DD25 / DD40 / DSD5 / DD100 MODEL DD12 DD150 / DD200 / DD350 DD150 / DD200 / DD350 Double acting DD600 / DD950 / DD1600... -
Page 8: Principles Of Operation
Section 3: Principals of Operation Installation, Operation and Maintenance Manual October 2017 DOC.BD.EDN Rev. 0 PRINCIPALS OF OPERATION LUFTANSCHLÜSSE DOPPELTWIRKEND BEDIENING 3�1 Air connections double acting / Code A + B Check the assembly code before connecting air supply (see page 4). Reverse air supply in case of assembly codes C and D (see page 9). 3�1�1 Air to port A: counterclockwise / open. -
Page 9: Air Connections Spring Return
Installation, Operation and Maintenance Manual Section 3: Principals of Operation DOC.BD.EDN Rev. 0 October 2017 3�2 Air connections spring return Code A + B Check the assembly code before connecting air supply (see page 4). Reverse air supply in case of assembly codes C and D (see page 9). 3�2�1 Air to port A: counterclockwise / open. 3�2�2 Spring return: clockwise / close. -
Page 10: Recommended Tubing Sizes
Section 3: Principals of Operation Installation, Operation and Maintenance Manual October 2017 DOC.BD.EDN Rev. 0 3�3 Recommended tubing sizes / Empfohlene Rohrabmessungen / Aanbevolen buisafmetingen Actuator Model no� Runs up to 1�2 mtr / 4ft Runs over 1�2 mtr� / 4ft Antriebstyp Bis 1,20 m über 1,20 m... -
Page 11: Installation
Installation, Operation and Maintenance Manual Section 4: Installation DOC.BD.EDN Rev. 0 October 2017 INSTALLATION / AUFBAU / INSTALLATIE 4�1 Assembly codes / Aufbaucode / Montagecodes Spring to close Shaft Piston Valve Code A (standard) Welle Kolben Armatur Zuiger Afsluiter Warning Assembly code Standard Standard... -
Page 12: Valve Installation
Section 4: Installation Installation, Operation and Maintenance Manual October 2017 DOC.BD.EDN Rev. 0 4�1�1 Valve installation / 4�1�1 Remove handle nut, handle, lockwasher, etc. from valve if required. Warning! Actuator must be isolated both pneumatically and electrically before any (dis) assembly is begun. Before mounting or (dis) assembling the actuator consult the relevant sections of this manual. Caution! When mounting do not hit with hammer on shafttop. - Page 13 Installation, Operation and Maintenance Manual Section 4: Installation DOC.BD.EDN Rev. 0 October 2017 4�1�4 / 4�1�5� Valves are manufactured so that they operate in only one 90 degree segment. The actuator should be mounted for counterclock-wise rota- tion to open and clockwise to close the valve. 4.1.4 4�1�4 / 4�1�5� Die Armaturen sind so konstruiert, daß sie nur ok ! innerhalb eines 90°-Winkels wirksam sind. Der Antrieb sollte so montiert werden, daß eine Drehung gegen den Uhrzeigersinn die Armatur öffnet und daß eine Drehung im Uhrzeigersinn die Armatur schließt. ok ! 4.1.5 4�1�4 / 4�1�5�...
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Page 14: Stroke Adjustment
Section 4: Installation Installation, Operation and Maintenance Manual October 2017 DOC.BD.EDN Rev. 0 4�2 Stroke adjustment 4�2�1 To achieve stroke adjustment, there are three limit stop bolts available. 4�2�2 Maximum stroke and adjustable stroke range. 4.2.1 4�2 Hubbegrenzung Closed 4�2�1 Für die Hubbegrenzung gibt es drei Hubbegrenzungs- schrauben. 4�2�2 Der Bereich des maximalen Hubs und des verstellbaren Hubs. Open 4.2.2 4�2 Slagbegrenzing 4�2�1 Ten behoeve van de slaginstelling zijn er drie slagbe- grenzingsschroeven beschikbaar. 4�2�2 Maximale slag en het bereik van de in te stellen slag. Installation... -
Page 15: Two Way Stroke Adjustment
Installation, Operation and Maintenance Manual Section 4: Installation DOC.BD.EDN Rev. 0 October 2017 4�2�1 Two way stroke adjustment The two way stroke adjustment limits the outward and the inward movement of the pistons (see fig. 4.2.8). The double acting and the single acting actuators both have limit stop bolts in the end caps to limit the outward stroke. The bolt above the air connection interface limits the inward stroke. Procedure: 1. Mount the actuator on the valve (see chapter 4). 4�2�1 Einstellen der doppelter Hubbegrenzung Die Einstellung der doppelter Hubbegren z ung begrenzt die Bewegung der Kolben beim Aus- und Einfahren (siehe Abb. 4.2.8). Die Begrenzungsschrauben für den... - Page 16 Section 4: Installation Installation, Operation and Maintenance Manual October 2017 DOC.BD.EDN Rev. 0 2. Remove nut covers, loosen the lock nuts and turn out the limit stop bolts 4 turns (see fig. 4.2.9). 3. Turn actuator shaft until the valve is in the desired position (see fig. 4.2.10). Use some pressure on the “A” port. Use a wrench for accurate positioning. 4.2.9 2. Entfernen Sie die Schutzkappen, lockern Sie die Verriegelungsschrauben und drehen Sie die Begren- zungsschrauben 4 Umdrehungen heraus (siehe Abb. 4.2.9). 3. Drehen Sie die Antriebswelle, bis sich das Ventil in der gewünschten Position befindet (siehe Abb. 4.2.10). Üben Sie einen gewissen Druck auf Anschluß "A" aus. Verwenden Sie zur genauen Positionierung einen Gabelschlüssel.
- Page 17 Installation, Operation and Maintenance Manual Section 4: Installation DOC.BD.EDN Rev. 0 October 2017 4. Turn in both the limit stop bolts until an obstruction is felt (do not force) and lock the lock nut and place the nut covers (see fig 4.2.11). The outward stroke is now set. 5. Turn actuator shaft until the valve is in the desired position (see fig. 4.2.12). Use some pressure on the “B” port. Use a wrench for accurate positioning. 4.2.11 4. Drehen Sie die beiden Begrenzungs s chrauben hin- ein, bis Sie einen gewissen Widerstand verspüren (keine über m äßige Kraft aufwenden), verriegeln Sie die Siche r ungsmutter und setzen Sie die Schutz k appen wieder auf (siehe Abb. 4.2.11).
- Page 18 Section 4: Installation Installation, Operation and Maintenance Manual October 2017 DOC.BD.EDN Rev. 0 6. Turn in the limit stop bolt until an obstruction is felt (do not force), lock the lock nut and place the nut covers (see fig 4.2.13). The inward stroke is now set. 4.2.13 6. Drehen Sie die Begrenzungs s chraube hinein, bis Sie einen gewissen Wider s tand verspüren (keine über- mäßige Kraft aufwenden), verriegeln Sie die Siche- rungs m utter und setzen Sie die Schutz k appe wieder auf (siehe Abb. 4.2.13). Jetzt ist der Eingangshub eingestellt. 6. Draai de slagbegrenzingsbout naar binnen, totdat u weerstand voelt (gebruik geen kracht), zet de borgmoer vast en plaats de moerbeschermkap (zie afb. 4.2.13). De binnenwaartse slag is nu ingesteld. Installation...
- Page 19 Installation, Operation and Maintenance Manual Section 4: Installation DOC.BD.EDN Rev. 0 October 2017 4�3 Tool table / Werkzeugtabelle / Gereedschapstabel L1 limit stop bolts (in endcaps) Actuator type Bolt Actuator type Bolt DD25 W 10 mm AK 3 mm DD600 / 950 W 24 mm W 11 mm DD40 / 65...
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Page 20: Disassembly
Section 5: Disassembly Installation, Operation and Maintenance Manual October 2017 DOC.BD.EDN Rev. 0 DISASSEMBLY DEMONTAGE DEMONTEREN 5�1 Before starting / / 5�1�1 Caution! Never disassemble a valve that is under pressure! Caution! Ball valves and plug valves can trap pressurized media in the cavity. Isolate the piping system in which the actuator valve as- sembly is mounted and relieve any pressure on the valve. -
Page 21: Removing Endcaps Type Ds/Dd 25 To 350
Installation, Operation and Maintenance Manual Section 5: Disassembly DOC.BD.EDN Rev. 0 October 2017 5�2 Removing endcaps type DS/DD 25 to 350 5�2�1 / 5�2�2 / 5�2�3 Be careful not to damage the endcap O-rings. Caution! If the actuator is a "spring return" model, uniformly loosen all endcaps screws, two to three turns at atime, in sequence, to relieve pre-load ofthe springs. On all actua- tors with springs use caution when removing... -
Page 22: Removing Endcaps Type Ds 600 To 1600
Section 5: Disassembly Installation, Operation and Maintenance Manual October 2017 DOC.BD.EDN Rev. 0 DS 600 / 950 / 1600 5�3 Removing endcaps type DS 600 to 1600 5�3�1 / 5�3�2 Caution! If the actuator is a "spring return" model, first loosen screws 1, then uniformly loosen all endcap screws 2, two to three turns at a time, in sequence, to relieve pre-load of the springs. On all actuators with springs use... -
Page 23: Removing Pistons And Spindle
Installation, Operation and Maintenance Manual Section 5: Disassembly DOC.BD.EDN Rev. 0 October 2017 5�4 Removing pistons and spindle 5�4�1 The two pistons can now be removed by rotating the actuator shaft. 5�4�2 Remove the DSA-cam through the bore of the housing. Then take out the shaft. 5.4.1 5�4 Kolben und Wellen ausbauen 5�4�1 Die beiden Kolben werden nun durch Drehen der Antriebswelle ausgebaut. 5�4�2 Zuerst den DSA-Nocken entfernen durch die Bohrung des Gehäuses. Dann die Welle ausnehmen. 5�4 Zuigers en spindel verwijderen 5�4�1 De twee zuigers kunnen nu verwijderd worden door de as van de stelaandrijving te draaien. -
Page 24: Removing Insert
Section 5: Disassembly Installation, Operation and Maintenance Manual October 2017 DOC.BD.EDN Rev. 0 5�5 Removing insert / 5�5�1 Insert removal requires the use of the extractor part No. 590.00.001 for square sizes 11, 14 and 17. Part No 590.00.002 is used for square sizes 19, 22 and 27. Insert ausbauen / 5�5�1 Für den Ausbau der Inserts benötigen Sie das Werkzeug Artikelnr. 590.00.001 für die Vier- 5.5.1 kantgrößen 11, 14 und 17. Werkzeug Artikelnr. 590.00.002 wird für die Vierkantgrößen 19, 22 und 27 benötigt. Insert verwijderen 5�5�1 Om de insert te verwijderen moet u gebruik maken van de extractor art.nr. 590.00.001 voor vierkantafmetingen 11,14 en 17. Art.nr. -
Page 25: Reassembly
Installation, Operation and Maintenance Manual Section 6: Reassembly DOC.BD.EDN Rev. 0 October 2017 REASSEMBLY ZUSAMMENBAU OPNIEUW MONTEREN 6�1 Reassembly guide band and shaft Castrol High Before reassembly check the requested assem- Temperature grease bly code (see chapter 4). (or equal) 6�1�1 Apply a light film of grease to all O-Rings and on the gear teeth. 6�1�3 Mount the DSA-cam through the bore of the housing on top of the shaft. 6.1.1 6�1 Zusammenbau von Führungsband und Antriebswelle Kontrollier vor dem Zusammenbau der gewünschte aufbaucode (siehe Kapitel 4). -
Page 26: Reassembly Pistons
Section 6: Reassembly Installation, Operation and Maintenance Manual October 2017 DOC.BD.EDN Rev. 0 6�2 Reassembly pistons 6�2�1 a = b Align the pinion gear so that the teeth on the center gear will “pick-up” the pistons assembly’s rack teeth when turning the top extension of the center gear clockwise (CW) or counter clockwise (CCW) according assembly code (see page 9). 6�2�3 BETTIS Ensure that smooth movement and 90 degree opera- ® Model DS0100.B2A04K.19K0 Serial no tion can occur without moving the pistons out of the M.O.P. -
Page 27: Reassembly Endcaps Double Acting Actuators
Installation, Operation and Maintenance Manual Section 6: Reassembly DOC.BD.EDN Rev. 0 October 2017 6�3 Reassembly endcaps double acting actuators / / 6�3�1 / 6�3�2 Ensure that endcap O-rings (A) and airport O-rings (B) are in place on both sides. 6.3.1 6�3 Zusammenbau Endkappen dop- peltwirkende Antriebe 6�3�1 / 6�3�2 Beachten Sie, daß die O-Ringe in End k appen (A) und Luftzufuhröffnungen (B) auf beiden Seiten eingesetzt werden. -
Page 28: Reassembly Endcaps Single Acting Actuators Ds25 - Ds350
Section 6: Reassembly Installation, Operation and Maintenance Manual October 2017 DOC.BD.EDN Rev. 0 6�4 Reassembly endcaps single acting actuators DS25 - DS350 6�4�1 When replacing springs in a spring return actuator, ensure that the springs are replaced in their identical position in the spring pack from where they were removed. 6�4�3 Ensure that endcap O-rings and airport O-rings are in place on both sides. 6.4.1 6�4 Zusammenbau Endkappen einfach- wirkende Antriebe DS25 - DS350 6�4�1 Beachten Sie beim Wechseln der Federn im Antrieb mit... -
Page 29: Reassembly Endcaps Single Acting Actuators Ds600 - Ds1600
Installation, Operation and Maintenance Manual Section 6: Reassembly DOC.BD.EDN Rev. 0 October 2017 6�5 Reassembly endcaps single acting actuators DS600 - DS1600 / 6�5�1 When replacing springs in a spring return actuator, ensure that the springs are replaced in their identical position in the endcap from where they were removed. Before assembling the springs and endcaps, make sure that the pistons are inwards. 6�5�2 Engage the bolts with the tapped holes in the actuator body by forcing down slightly on the cap. Tighten each bolt in small and equal turns. 6.5.1 6�5 Zusammenbau Endkappen einfach-... -
Page 30: Reassembly Of Springclip And Insert
Section 6: Reassembly Installation, Operation and Maintenance Manual October 2017 DOC.BD.EDN Rev. 0 6�6 Reassembly of springclip and insert 6�6�1 Install the new circlip onto its mating groove on the top shaft extension and with the non sharp edge (2) towards the housing and the sharp edge (1) towards the top of the shaft. Check proper functioning by applying pressure to the A-port or B-port (see chapter 3). 6�6�2 Apply pressure to the A-por t and use some soapsuds around shaf t top and shaf t bottom to check for air leakage. Apply pressure to the B-port and use some soapsuds around the endcaps to... -
Page 31: Parts List
Installation, Operation and Maintenance Manual Section 7: Parts List DOC.BD.EDN Rev. 0 October 2017 PARTS LIST / STÜCKLISTE / STUKLIJSTEN 38 42 34 37 23 41 42 Parts List... - Page 32 Table of Contents Installation, Operation and Maintenance Manual October 2017 DOC.BD.EDN Rev. 0 Qty� Specification Pos� St�Z� Description Bezeichnung Benaming Spezifikation Aant� Specificatie Body Gehäuse Behuizing GAlSi10Mg, DIN 1725/2 Piston Kolben Zuiger GAISi7Mg, DIN 1725/2 Drive Shaft Antriebswelle Aandrijfas AIZnMGCu1.5, DIN 1725/1 End Cap DD Endkappe DD Deksel DD GDAISi9Cu3, DIN1725/2 End Cap DS Endkappe DS...
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