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Emerson Bettis RTS FQ Series Operating Manual

Fail-safe quarter-turn electric actuator
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User Instructions
MAN-02-04-60-0351-EN Rev. 3
February 2019
Operating Manual for Bettis RTS FQ Series
Fail-Safe Quarter-Turn Electric Actuator

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Summary of Contents for Emerson Bettis RTS FQ Series

  • Page 1 User Instructions MAN-02-04-60-0351-EN Rev. 3 February 2019 Operating Manual for Bettis RTS FQ Series Fail-Safe Quarter-Turn Electric Actuator...

  • Page 3: Table Of Contents

    User Instructions Table of Contents MAN-02-04-60-0351-EN Rev. 3 February 2019 Table of Contents Section 1: Introduction Section 2: Functional Description of the RTS FQ Fail-Safe Quarter-Turn Actuator Section 3: General Safety Instructions ..................4 Serial Number ....................4 Protection Class .................... 4 Mounting Position ..................
  • Page 4 Table of Contents User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Section 8: Parameter Menu Parameter Group: End Limit ................ 37 Parameter Group: Torque ................39 Parameter Group: Speed ................40 Parameter Group: Ramp (optional) ............. 40 Parameter Group: Control ................41 Parameter Group: Password ................
  • Page 5 User Instructions Table of Contents MAN-02-04-60-0351-EN Rev. 3 February 2019 Section 15: Lubricant Recommendation and Requirements 15.1 Main Body: -25 to +60C ................72 15.2 Main Body: -40 to +60C ................72 15.3 Output Type A and Spindle Drives (Linear Actuators) -40 to +60C ....72 15.4 Basic Lubricant Service Interval ..............

  • Page 6: Section 1: Introduction

    Section 1: Introduction User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Section 1: Introduction NOTE: Also refer to the operating manual for Bettis RTS CM Compact Multi-Turn Series. Bettis RTS FQ Fail-Safe Quarter-Turn electric actuators are designed to operate appropriate fittings when a fail-safe functionality is required. Appropriate fittings are all kinds of fittings that require a 90 movement to operate (butterfly valves, ball valves, taps in general, etc.).

  • Page 7: Section 2: Functional Description Of The Rts Fq Fail-Safe Quarter-Turn Actuator

    User Instructions Section 2: Functional Description of the RTS FQ Fail-Safe Quarter-Turn Actuator MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 Section 2: Functional Description of the RTS FQ Fail-Safe Quarter-Turn Actuator In normal operation, the actuator is operated by a PM motor (1) via a worm gear stage (2) and a planetary gear train (3).
  • Page 8 Section 2: Functional Description of the RTS FQ Fail-Safe Quarter-Turn Actuator User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Parts Overview: PM Motor Worm Gear Stage Planetary Gear Train Ball Screw Operating Current Brake Rack and Pinion Gear Spring Assembly End Stop Fitting Shaft This compact fail-safe actuator can be built as a version for “fail-safe open”...

  • Page 9: Section 3: General

    Serial Number Each actuator of the Bettis RTS FQ Series carries a serial number. The serial number is a 10-digit number that begins with the year and that can be read from the type label (see Figure 3) the type label is located next to the handwheel).

  • Page 10: Mounting Position

    Section 3: General User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 We recommend metallic threaded cable glands with a metrical thread. Unused, cable inlets must be closed with stopping plugs. On explosion-proof actuators, cable glands with protection class EEx e according EN60079-7 must be used. After removing covers for assembly purposes or adjustment work, take special care upon reassembly so that seals are not damaged and remain properly fastened.

  • Page 11: Protective Devices

    User Instructions Section 3: General MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 Protective Devices 3.6.1 Torque Bettis RTS FQ Fail-Safe Quarter-Turn actuators provide electronic torque monitoring. The switch-off torque can be modified in the controller menu for each direction separately. By default, switch-off torque is set to the ordered value. If no torque was specified with the order, the actuator is supplied from the factory with the maximum configurable torque.

  • Page 12: Delivery Condition Of The Actuators

    Section 3: General User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Delivery Condition of the Actuators For each actuator, an inspection report is generated upon final inspection. In particular, this comprises a full visual inspection, calibration of the torque measurement in connection with an extensive run examination and a functional test of the microcontrollers.

  • Page 13: Section 4: Transport And Storage

    User Instructions Section 4: Transport and Storage MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 Section 4: Transport and Storage Depending on the order, actuators may be delivered packed or unpacked. Special packaging requirements must be specified when ordering. Please use extreme care when removing or repackaging equipment.

  • Page 14: Long-Term Storage

    Section 4: Transport and Storage User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Long-term Storage CAUTION: 6 MONTHS OF STORAGE If you intend to store the actuator for over 6 months, also follow the instructions below: The silica gel in the connection compartment must be replaced after 6 months of storage (from date of delivery) After replacing the silica gel, brush the connection cover seal with glycerine.

  • Page 15: Section 5: Installation Instructions

    User Instructions Section 5: Installation Instructions MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 Section 5: Installation Instructions Installation work of any kind for the actuator may only be performed by qualified personnel. Mechanical Connection Check: • Whether the fitting flange and actuator flange match-up. •...

  • Page 16: Mounting Position Of The Control Unit

    (see nameplate - Figure 5). The connection of electrical wiring must follow the circuit diagram. This can be found in the appendix of the documentation. The circuit diagram can be ordered from Emerson by specifying the serial number. When using options, such as a Profibus connection, the relevant guidelines must be followed.
  • Page 17 User Instructions Section 5: Installation Instructions MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 5.3.1 Power Supply Connection RTS CM Compact Series actuators feature an integrated motor controller, i.e., it only requires a connection to the power supply. By non-explosionproof actuators the wiring uses a connector independent from control signals (see Figure 7).
  • Page 18 Section 5: Installation Instructions User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Figure 8 Terminal Box Parts Overview: Metric Screw M40x1.5 2xM20x1.5 Terminals for the Control Signals Terminals for the Power Supply Terminal for Ground Connection Outside Ground Connection CAUTION: OBSERVE CORRECT PROCEDURE See Section 14.3.

  • Page 19: Section 6: Commissioning

    User Instructions Section 6: Commissioning MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 Section 6: Commissioning It is assumed that the actuator has been installed and electrically connected correctly. (See Section 5). NOTE: Remove silica gel from the alarm cover. General Information NOTE: When commissioning and each time after dismounting the actuator, the positions have to be reset (see Section 6.4).

  • Page 20: End Limit Setting

    Section 6: Commissioning User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 End Limit Setting A detailed description of the operation of the RTS CM Compact Series controller can be found in Section 7.3. 6.4.1 End Limit OPEN Step 1 - Set the selector switch and control switch to the center position. Figure 9 Selector/Control Switch Parts Overview:...
  • Page 21 User Instructions Section 6: Commissioning MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 Figure 11 Display (1) Step 4 - Afterwards, flip up the selector switch slightly and let it snap back to its neutral position. Figure 12 Selector Switch in Neutral Position (1) Figure 13 Selector Switch Flipped Up (1) Commissioning...
  • Page 22 Section 6: Commissioning User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Figure 14 Selector Switch in Neutral Position (2) This changes the bottom line of the display from EDIT? to SAVE?. Figure 15 Display (2) Figure 16 Display (3) Step 5 - Then, push down the selector switch until it snaps into place. In doing so, the bottom right now on the display will show "TEACHIN"...
  • Page 23 User Instructions Section 6: Commissioning MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 CAUTION: MAX. TORQUE MUST BE PARAMETERISED Please note that during motor operation, only torque monitoring remains active as travel adjustment will happen subsequently. Therefore, please check beforehand whether the maximum torque has been already parameterised. Step 6 - Absolute and relative values on the display will change continuously along with position changes.
  • Page 24 Section 6: Commissioning User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Step 7 - Manually move the actuator with the handwheel (see Section 3.1 or Section 3.5) or by motor via the control switch (black button) to the end position OPEN of the valve. •...
  • Page 25 User Instructions Section 6: Commissioning MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 Step 9 - In order to confirm the end position (save), slightly flip up the selector switch and let it snap back to its neutral position. Figure 22 Selector Switch in Neutral Position (5) Figure 23 Selector Switch Flipped Up (2) Figure 24...
  • Page 26 Section 6: Commissioning User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Step 10 - This changes the bottom line of the display for "SAVE?" to "EDIT?" and the end position is stored. Figure 25 Display (7) Figure 26 Display (8) 6.4.2 End Limit CLOSE Repeat 6.4.1 but select "P1.2 End limit - End limit CLOSE".

  • Page 27: Setting The Mechanical End Stop

    User Instructions Section 6: Commissioning MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 Setting the Mechanical End Stop The RTS FQ Fail-Safe Quarter-Turn actuator only has one limited mechanical end stop that limits the travel at the fail-safe end position. The end stop is at the end of the spring cup. Depending on the size of the actuator, the end stop can be combined with a hydraulic damper.
  • Page 28 Section 6: Commissioning User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Figure 29 Mechanical End Stop (3) Parts Overview: Lock Nut End Stop (hex SW70mm) Hydraulic Damper Damper Adjusting Screw Cover To adjust the end stop, first undo the locknuts. To lengthen the stroke by means of the end stop, unscrew the end stop out of the cover flange.

  • Page 29: Adjusting Of Fail-Safe Speed

    Febraury 2019 Adjusting of Fail-Safe Speed Emerson Bettis RTS FQ Fail-Safe Quarter-Turn actuators are equipped with an adjustable passive eddy current brake, by which it is possible to change the failsafe speed. When delivered the failsafe speed is set to minimum.

  • Page 30: Final Step

    Section 6: Commissioning User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Remove cover according Figure 30. Attention: In the version with handwheel there is a cable connection which has to be unplugged. Loosen but do not remove 4pcs of screws according Figure 31. Insert 3mm allen key into radial borehole of flange.

  • Page 31: Section 7: Control Unit

    User Instructions Section 6: Commissioning MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 Section 7: Control Unit The controller is intended to monitor and control the actuator and provides the interface between the operator, the control system and the actuator. Operating Unit Operation relies on two switches: the control switch and a padlock-protected selector switch.

  • Page 32: Display Elements

    Section 7: Control Unit User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Display Elements 7.2.1 Graphic Display The graphic display used in the controller allows text display in different languages. Figure 33 Display (9) During operation, the displays shows the position of the actuator as a percentage, operation mode and status.
  • Page 33 User Instructions Section 7: Control Unit MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 7.2.2 LED Display To provide users with better status information, basic status data is displayed using 4 color LEDs. As the device powers up, it undertakes a self-test whereby all 4 LEDs briefly light up simultaneously.

  • Page 34: Operation

    Section 7: Control Unit User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Bluetooth Bluetooth data Bluetooth ON, no data Blue enabled transmission transmission Bluetooth/ Infrared OFF Infrared data Infrared ON Infrared ON transmission Operation The actuator is operated via the switches located on the controller (selection and control switch).
  • Page 35 User Instructions Section 7: Control Unit MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 Figure 38 Halfway Switch Flip (it will jump to the next parameter category) Figure 39 Full Switch Flip (it will jump to the end of the menu) 7.3.1 Operation Mode Use the selector switch (red) to determine the various operating states of the actuator.
  • Page 36 Section 7: Control Unit User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Table 4. Selector Switch Position Table The control switch is used to scroll up or down the menu according to internal symbolism. From the neutral position Selector switch in the towards you reach the status and history data areas.
  • Page 37 User Instructions Section 7: Control Unit MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 Use the control switch towards to the characters to change the parameter (see Figure 33 to Figure 36). After reaching the desired parameter value, confirm the value with the selector switch again, flip it slightly towards , (see Figure 24 to Figure 28).
  • Page 38 Section 7: Control Unit User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Figure 44 Display (13) Step 3 - Afterwards, flip up slightly the selector switch towards and let it snap back to its neutral position. Figure 45 Selector Switch in Neutral Position (7) Figure 46 Selector Switch Flipped Up (3) Control Unit...
  • Page 39 User Instructions Section 7: Control Unit MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 Figure 47 Selector Switch in Neutral Position (8) Step 4 - This changes the bottom line of the display from "EDIT?" to "SAVE?". Figure 48 Display (14) Figure 49 Display (15) Control Unit...
  • Page 40 Section 7: Control Unit User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Step 5 - Flip up the control switch toward to change the value from 0 (off) to 2 (Bluetooth). Figure 50 Control Switch Flipped Up Figure 51 Display (16) Step 6 - If the value changes to 1, confirm the selection by flipping halfway up the selector switch towards and letting it snap back to its neutral position (see Figure 51 to Figure 53).
  • Page 41 User Instructions Section 7: Control Unit MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 Figure 53 Display (17) This changes the bottom line of the display from "SAVE?" to "EDIT?" and the parameter is stored. 7.3.4 "TEACHIN" Furthermore, certain parameters (end positions, intermediate positions) can be set using "TEACHIN".

  • Page 42: Section 8: Parameter Menu

    Section 7: Control Unit User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Section 8: Parameter Menu For each parameter group, you can find a description, tabular overview of the menu items and possible configurations. The parameter list below also includes all possible options per menu item. Please note that some of the menu items listed and described may not be delivered with your configuration.
  • Page 43 User Instructions Section 8: Parameter Menu MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 The actuator uses end-position signals to switch off by travel (1) and report the end position. The actuator signals the end position or stops the motor only after reaching the specified torque with the proviso that it has reached by torque (1) Switch off the end position.

  • Page 44: Parameter Group: Torque

    Section 8: Parameter Menu User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 CAUTION: NOTE TRAVEL LIMITS When installing the actuator on an gear or a thrust unit, please take into account the limits and factors of the gear / thrust unit at parametrization. CAUTION: SET LIMITS CORRECTLY When using end limit switch off by torque, the end position limit must be set before reaching the torque limit.

  • Page 45: Parameter Group: Speed

    User Instructions Section 8: Parameter Menu MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 Parameter Group: Speed Table 7. Speed Parameter Group Sub Menu Poss. Menu Item Notes / Comments Item Setting 2.5 - 72.2 P4.1 Speed Local Open Output speed for local operation in direction OPEN 2.5 - 72.2 P4.2 Speed...

  • Page 46: Parameter Group: Control

    Section 8: Parameter Menu User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Parameter Group: Control Table 9. Control Parameter Group Sub Menu Poss. Menu Item Notes / Comments Item Setting P6.2 Control Ready delay 0 - 10 sec. Drop-out delay for the ready signal (Binary outputs) 24V auxiliary output is deactivated (chapter 22.5).

  • Page 47: Parameter Group: Position

    User Instructions Section 8: Parameter Menu MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 Parameter Group: Position In addition to OPEN and CLOSED end positions, you may define intermediate positions. These can be used as feedback signals for the binary outputs or as target value for fix position approach.
  • Page 48 Section 8: Parameter Menu User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Table 12. Binary Inputs Parameter Group (1) Menu Item Sub Menu Item Poss. Setting Notes / Comments 0: no function This input has no function OPEN command in REMOTE mode (selector switch in position 1: Open REMOTE).
  • Page 49 User Instructions Section 8: Parameter Menu MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 Table 13. Binary Inputs Parameter Group (2) Menu Sub Menu Poss. Setting Notes / Comments Item Item Approach intermediate position 1 (P8.1) in REMOTE mode (fix position approach). There is no 31: Intermediate repositioning upon reaching the intermediate position1...

  • Page 50: Parameter Group: Binary Outputs

    Section 8: Parameter Menu User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Parameter Group: Binary Outputs The controller is equipped with 8 freely configurable binary outputs. Please find further information on technical data of the binary outputs in Section 17.1. Provided with external supply, binary outputs are optically isolated from the rest of the controller.
  • Page 51 User Instructions Section 8: Parameter Menu MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 Table 15. Binary Outputs Parameter Group (2) Menu Sub Menu Poss. Setting Notes / Comments Item Item Remote operating mode (selctor switch in position 22: Remote Remote) 23: Off Off operating mode (selector switch in the Off position) 24: no function no function...
  • Page 52 Section 8: Parameter Menu User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Table 16. Binary Outputs Parameter Group (3) Menu Sub Menu Poss. Setting Notes / Comments Item Item Position = Intermediate position 2. The width of the 47: Pos.=Int2 interval is set with the parameter P8.6. Position = Intermediate position 3.

  • Page 53: Parameter Group: Position Output (Optional)

    User Instructions Section 8: Parameter Menu MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 Table 17. Binary Outputs Parameter Group (4) Menu Sub Menu Poss. Setting Notes / Comments Item Item Binary Output 4 see Output 1 P10.8 Output Conf. conf. Binary P10.9 Output 5 see Output 1 Output...
  • Page 54 Section 8: Parameter Menu User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Table 18. Position Output Parameter Group Sub Menu Poss. Menu item Notes / Comments Item Setting 0: off mA output disabled 1: Position mA output corresponds to the actual position value. 2: Pos.

  • Page 55: Parameter Group: Step Mode

    User Instructions Section 8: Parameter Menu MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 8.11 Parameter Group: Step Mode Step mode operation can be used to extend the operating time in certain ranges or for the whole travel; it is available in local, remote and emergency mode. Step mode operation can be activated individually for the directions OPEN and CLOSED.
  • Page 56 Section 8: Parameter Menu User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Figure 55 Position Setting and Timing RATE RATE RATE RATE RATE RATE RATE RATE RATE RATE NOTE: It is important to ensure that the mode of operation is not exceeded! The running info on the actuator (see 6.2.2) only flashes while the drive is running, i.e.

  • Page 57: Parameter Group: Positioner (Optional)

    User Instructions Section 8: Parameter Menu MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 8.12 Parameter Group: Positioner (optional) The positioner SR option is used to control the electric actuator by means of a set point input 0/4-20 mA signal. The SR helps control the position of the actuator, i.e. the positioner ensures that the actual value and thus the position of the actuator matches the desired set point.
  • Page 58 Section 8: Parameter Menu User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Table 21. Positioner Parameter Group (2) Sub Menu Poss. Menu Item Notes / Comments Item Setting Emergency 0 – 100% Determination of the emergency position. (it can also be P13.7 Positioner pos.
  • Page 59 User Instructions Section 8: Parameter Menu MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 Figure 56 Assigning the position to the setpoint Setpoint Parameter Menu...

  • Page 60: Parameter Group: Pid Controller (Optional)

    Section 8: Parameter Menu User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 8.13 Parameter Group: PID Controller (optional) The optional PID controller is used for controlling an external actual value (process variable) to a setpoint using 0/4-20 mA signal by readjusting the actuator. Table 22.

  • Page 61: Parameter Group: Bus Systems (Optional)

    1.340 up to firmware 1.337 up to firmware 1.337 8.14 Parameter Group: Bus Systems (optional) The manuals for the Bus systems are available in the download area on our homepage www.emerson.com under the tab Quality & Service. Parameter Menu...

  • Page 62: Parameter Group: Characteristic Curves (Optional)

    Section 8: Parameter Menu User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 8.15 Parameter Group: Characteristic Curves (optional) With this option, customers can enable travel-dependent torque characteristic curves. With these characteristic curves, torque limits already set under menu item P2 (torque) can be further reduced depending on travel.

  • Page 63: Parameter Group: Identification (Optional)

    User Instructions Section 8: Parameter Menu MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 8.16 Parameter Group: Identification (optional) This option allows entering further custom-identification parameters. Table 27. Characteristic Curves Parameter Group Sub Menu Poss. Menu Item Notes / Comments Item Setting Used to enter a PPS number. This is displayed in P18.1 Identification PPS number...

  • Page 64: Parameter Group: Miscellaneous

    Section 8: Parameter Menu User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 8.18 Parameter Group: Miscellaneous Table 28. Miscellaneous Parameter Group Sub Menu Poss. Menu Item Notes / Comments Item Setting 0: German 1: English 2: Russian 3: Czech 4: Spanish 5: French 6: Italian P20.1...

  • Page 65: Section 9: Status Area

    User Instructions Section 8: Parameter Menu MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 Section 9: Status Area The status area presents current process and diagnostic data. There data is read-only. To access the status area, move the control switch in the direction where the selector switch should be in the neutral position or in the remote position.
  • Page 66 Section 9: Status Area User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Display Overview: Input Number Signal (0 = Low; 1 = High) 9.1.3 Status – Analogue values Display of analogue values: Input 1 (In1) is used by the positioner as the setpoint; Input 2 (In2) serves as an external value for the optional PID controler.
  • Page 67 User Instructions Section 9: Status Area MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 9.1.5 Status – Firmware Figure 62 Firmware Status Display Display Overview: Firmware Firmware date 9.1.6 Status – Serial number Figure 63 Serial Number Display Display Overview: Serial number of the control unit Serial number of the actuator Serial number of electronics Status Area...

  • Page 68: History

    Section 9: Status Area User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 9.1.7 Status - meter readings Figure 64 Meter Readings Status Display Display Overview: Power-on cycles Operating hours Engine duration History History shows the last 20 history entries. In addition to the plain text entry, the time since the last history entry is also provided.

  • Page 69: Section 10: Infrared Connection

    User Instructions Section 9: Status Area MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 Section 10: Infrared Connection For easier communication and better visualization of the menu options, the unit provides an infrared port for connection to a PC. The required hardware (connection cable to the PC’s RS-232 or USB connectors) and the corresponding software are available as options.

  • Page 70: Section 11: Bluetooth Connection

    User Instructions Section 10: Infrared Connection February 2019 MAN-02-04-60-0351-EN Rev. 3 Section 11: Bluetooth Connection In addition to the infrared interface, it is also possible to configure the Control System using a Bluetooth interface. Software required for Android equipment is available as an option. In addition to communication with the actuator, the Android software also enables management of multiple actuators, allowing easy transfer of parameter sets to various actuators.

  • Page 71: Section 12: Maintenance

    The actuator has a pre-stressed disk spring assembly. Improper dismounting may lead to both damage to the actuator as well as serious injuries! If maintenance work is needed requiring the actuator to be dismounted, contact Emerson regarding detailed instructions and/or any special-purpose tools for relaxing the spring assembly! Maintenance work on open actuators may only be conducted if these are deenergized.
  • Page 72 Section 12: Maintenance User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 The actuators are designed for any mounting position (See Section 3.3), which is why there is neither a filling level indicator nor a drain plug on the main casing. Depending on the stressing subjected to, do the following approx. every 10,000 to 20,000 hours (about 5 years;...
  • Page 73 User Instructions Section 12: Maintenance MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 Actuators are ready for use after installation. By default, the actuator is delivered filled with oil. On-going monitoring: • Beware of increased running noise. During long downtime periods, operate the actuator at least every 3 months.

  • Page 74: Section 13: Troubleshooting

    Section 12: Maintenance User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Section 13: Troubleshooting Upon warning or error, the bottom line of the display will show the corresponding, plain text description. This event will also be entered into the history (see Section 8.2) 13.1 Error List Each error has a unique error number.
  • Page 75 User Instructions Section 13: Troubleshooting MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 Table 30. Errors and Indication (2) Error LED indicators Description #32: Internal Comm. L> error Communication error between Logik and Basis/BLDC, L4 is off #33 Internal Comm. cable broken between boards, or board defect. L>...

  • Page 76: Section 14: Fuses

    Section 13: Troubleshooting User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Section 14: Fuses The logic board of the controller cover (see Figure 67) features two miniature fuses for the control lines. Figure 67 Fuse Location Display Overview: Fuse FL1 fuse for auxiliary supply Fuse FL2 fuse for the binary outputs Table 32.

  • Page 77: Section 15: Lubricant Recommendation And Requirements

    The service interval for RTS CM Compact Series actuators is ten years from the shipping date, Emerson. However, the functionality and service life of the lubricants depends on the operating conditions. Reduction factors have to be taken into consideration if applicable.
  • Page 78 Section 15: Lubricant Recommendation / Lubricant Requirements User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Table 33. Lubrication Utilization (1) Operating Reduction Factor Definition Condition(s) (Multiplier) Duty Time (DT) (Total engine running time) Extremely high DT Over 1,250 hours/year High DT Over 500 hours/year Extremely low DT Less than 0.5 hours/year...

  • Page 79: Section 16: Training

    If you experience problems during installation or upon adjustments on site, please contact Emerson, Texas at +1 281 477 4100 or to prevent any operational errors or damage to the actuators. Emerson recommends engaging only qualified personnel for installation of RTS CM Comapct Series actuators.

  • Page 80: Section 17: Technical Data And Certifications

    Section 16: Training User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Section 17: Technical Data and Certifications 17.1 Binary Outputs Figure 68 Control Unit Figure 69 Logic Board Training...

  • Page 81: Binary Inputs

    User Instructions Section 17: Technical Data and Certifications MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 Table 34. Binary Outputs Characteristic Value Count 24VDC nominal range: 11. . . 35VDC Power supply (either from internal or external) Max voltage drop at set output Output voltage at non-set output <1 V Maximum current per output:...
  • Page 82 Section 17: Technical Data and Certifications User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Jumpers JP1 . . . JP3 can be used to interconnect the binary inputs to groups with separate earths: Figure 71 5 Inputs with Same Common Figure 72 2 Separated Groups of 2 Inputs with Same Ground Input IN3 is Disabled.
  • Page 83 User Instructions Section 17: Technical Data and Certifications MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 Figure 74 3 Inputs with Same Common and 1 Separated Input. Input IN4 is Disabled. Figure 75 1 Separated Input and 3 Inputs with Same Common. Input IN2 is Disabled. Figure 76 5 inputs with common = "-"...
  • Page 84 Section 17: Technical Data and Certifications User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 Figure 77 5 inputs with common = "-" using internal 24V (e.g. for dry contacts) Figure 78 3 separated inputs using 3 separated external 24V Figure 79 3 separated inputs using 3 separated external 24V Technical Data and Certifications...

  • Page 85: Analog Inputs

    User Instructions Section 17: Technical Data and Certifications MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 17.3 Analog Inputs Table 36. Input 1: Setpoint Value Characteristic Value Current range: 0-25mA Resolution: 14Bit Accuracy: 0,5% Input resistance: 60 Ω Analog input 1 is electrically isolated from the rest of the electronic system. Table 37.
  • Page 86 Section 17: Technical Data and Certifications User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 The analog output is galvanically isolated from the rest of the electronic system. Jumper JP4 can be used to switch the analog output from an active power source (default) to a current sink, allowing the output to simulate a 4.

  • Page 87: Auxiliary Voltage Input And Output

    User Instructions Section 17: Technical Data and Certifications MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 17.5 Auxiliary Voltage Input and Output Table 39. Auxiliary voltage input and output Characteristic Value Input voltage range (auxiliary voltage input) 20. . . 30VDC Maximum current consumption 500mA (auxiliary voltage input) Maximum current consumption in power-save...

  • Page 88: Connections

    Section 17: Technical Data and Certifications User Instructions February 2019 MAN-02-04-60-0351-EN Rev. 3 17.6 Connections 17.6.1 Connections for non explosion-proof version Table 40. Non-explosion-proof Connections Connection Value Industrial plug with 6 pins Screw connection Power/motor: 16A, max. 2,5mm , AWG14 Industrial plug with 24 pins Control signals Screw connection...
  • Page 89 User Instructions Section 17: Technical Data and Certifications MAN-02-04-60-0351-EN Rev. 3 Febraury 2019 TYPE FQ-03 FQ-06 FQ-10 FQ-20 FQ-30 FQ-50 Max Electric Torque max. lbs. ft (Nm) 220 (300) 440 (600) 738 (1000) 1475 (2000) 2210 (3000) 3687 (5000) End of Spring Remaining Fail-Safe Torque max.
  • Page 91 Tianjin 301700 Holland Fasor 6 P. R. China Székesfehérvár 8000 The Emerson logo is a trademark and service mark of Emerson Electric Co. T +86 22 8212 3300 Hungary Bettis is a mark of one of the Emerson family of companies.

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