Panasonic SP28P Operating Instructions Manual
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Panasonic SP28P Operating Instructions Manual

Panasonic SP28P Operating Instructions Manual

High speed screen printer sp28p
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Thank you for purchasing SP28P, the high speed screen printer.
Before placing the machine in service, be sure to read the instruction manual for
proper usage.
After that, store it carefully and it if necessary.
High Speed Screen Printer SP28P
Operating Instructions
Operating Manual
KXF-1B4C
Model No.
KXF-1D4C
KXF-1E4C
KXF-1F4C
1E4C-E-OMAB-0009

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Summary of Contents for Panasonic SP28P

  • Page 1 KXF-1D4C KXF-1E4C KXF-1F4C Operating Manual Thank you for purchasing SP28P, the high speed screen printer. Before placing the machine in service, be sure to read the instruction manual for proper usage. After that, store it carefully and it if necessary.
  • Page 3 United Kingdom PFSE Panasonic Factory Solutions Europe Panasonic House, Willoughby Road Bracknell, Berks. RG12 8 FP Phone number : 0044-(0)1344-853267 Fax number : 0044-(0)1344-425970 Year: 2005 ∗ The model conforming to EC Machinery Directive and EMC Directive is SP28P-DHU/DU. 1E4C-E-OMA00-B01-03...
  • Page 4 SPECIFICATIONS : . x a l i c i l c i l . y l c i l c t i t i s e l l t l u x i f ± ± 1 ° t i s y t i y t i y t i...
  • Page 5 ORGANIZATION OF MANUALS 3 manuals (4 manuals for SP-28P-DHU/DU) are attached to this machine. They are classified into 3 types (4 types for SP-28P-DHU/DU) . Use each manual according to the working purpose and person in charge. The production data of the line including this machine are programmed on PT. Refer to the instruction manuals accompanied with PT.
  • Page 6 = MEMO = 1E4C-E-OMA00-B01-00...
  • Page 7 Operating Manual O N S C A U T I Y P R E I O N S A F E T C R I P T A L D E S G E N E R T I O N O P E R A B A S I C I O N S...

  • Page 8: Table Of Contents

    SAFETY PRECAUTIONS ..............1 GENERAL DESCRIPTION Chapter Names and Mechanism of Each Unit ............1-2 Production Process ..................1-7 Equipment Specification ................1-9 1-3-1 Machine Specification (For Both DH/DHU and D/DH) ........1-9 1-3-2 Dead Space ...................... 1-10 1-3-3 Outer Dimensions ..................... 1-10 Available Board Specification ..............
  • Page 9 3-3-4 Form Printing..................... 3-14 3-3-5 Reset .........................3-15 Machine Adjustment ................. 3-16 3-4-1 Returning to Origin .................... 3-16 3-4-2 Width Adjustment ....................3-17 3-4-3 Board Transport ....................3-18 3-4-4 Board Recognition .................... 3-19 3-4-5 Printing Motion ....................3-20 3-4-6 Mask Cleaning ....................3-21 3-4-7 Mask Recognition .....................
  • Page 10 SETTING PRODUCTION MATERIALS Chapter How to Set Mask ..................5-2 How to Change Squeegees and Adjust the Angle ........5-6 5-2-1 How to Change Squeegees ................5-6 5-2-2 Adjusting the Squeegee Angle ................5-10 Procedures for Using Advanced Sqeegees (Option) ........ 5-12 5-3-1 Assembling Sqeegees ..................
  • Page 11 Creating Board Recognition Data ............. 7-13 7-5-1 Board Recognition Data ..................7-13 7-5-2 Editing Board Recognition Data ................ 7-14 Board Positioning Data ................7-15 7-6-1 Board Positioning Data ..................7-15 7-6-2 Editing Board Positioning Data ................. 7-17 Mask Data ....................7-18 7-7-1 Mask Data ......................
  • Page 12 8-1-3 N.B. against Recognition Data Registering (Mask Recognition Teaching) ..8-4 8-1-4 How to Start Production Data Teaching .............. 8-5 Board Recognition Teaching ..............8-8 8-2-1 Board Recognition ....................8-8 8-2-2 Flowchart of Board Recognition Teaching ............8-8 8-2-3 Teaching Procedure .................... 8-9 8-2-4 When Using Block-matching Recognition ............
  • Page 13 CARTRIDGE HEAD (OPTION) Chapter 10-1 Preparation for Production ............... 10-2 10-1-1 Printing Condition Data ..................10-2 10-1-2 Printing Counter Data..................10-5 10-1-3 Supplying the Solder (Replacing the Cassette) ..........10-7 10-1-4 Initial Solder Filling ..................10-12 10-1-5 Smooth Paste (Machine Adjustment / Test Print) ..........10-16 10-2 Machine Adjustment Screen While Printing ...........
  • Page 14 = MEMO = 1E4C-E-OMA00-A02-01...
  • Page 15 SAFETY PRECAUTIONS Be sure to observe The precautions that must be observed in order to prevent injury to the user or another person, or damage to property, are as follows. The degree of danger or injury resulting from incorrect use due to failure to read an indica- tion is classified and described as follows.
  • Page 16 SAFETY PRECAUTIONS Be sure to observe DANGER DO NOT TOUCH AC- DO NOT OPEN THE TIVE PART WHEN COVER WHEN OPER- OPERATING. ATING. You will have serious injury if You will have serious injury if you touch the active part. you touch the active part inside.
  • Page 17 There are two emergency stop buttons. Pressing any one of them stops operation. Press the nearest one. Remove the cause of the danger or abnormality, then re-start the machine. To reset the emergency stop button, pull it forward. SP28P-DH/D (The explanation by using SP28P-DH illustration) 2 Emergency stop bottom (rear) 1E4C-AA00...
  • Page 18 There are two emergency stop buttons. Pressing any one of them stops operation. Press the nearest one. Remove the cause of the danger or abnormality, then re-start the machine. To reset the emergency stop button, pull it forward. SP28P-DHU/DU (The explanation by using SP28P-DH illustration) 2 Emergency stop bottom (rear) 1E4C-AA00...
  • Page 19 For changing production board and daily inspection ---- Servo switch OFF For placing or removing board on the conveyor For setting production materials such as the feeder SP28P-DH/D (The explanation by using SP28P-DH illustration) Cutting of the power Turn off the power. Turn off the servo supply of the machine.
  • Page 20 For changing production board and daily inspection ---- Servo switch OFF For placing or removing board on the conveyor For setting production materials such as the feeder SP28P-DHU/DU (The explanation by using SP28P-DH illustration) Cutting of the power Turn off the power. Turn off the servo supply of the machine.
  • Page 21 SAFETY PRECAUTIONS Be sure to observe WARNING No open flame E-PC010401 DO NOT DISABLE SAFETY SENSOR. You will have serious injury by active part if you disable safety sensor. Do not remove the sensor, put any objects in or turn off the switch so that the safety sensor work properly and effectively.
  • Page 22 SAFETY PRECAUTIONS Be sure to observe WARNING ELECTRIC SHOCK. NO OPEN FLAME. TAKE CARE NOT TO PINCH YOUR HANDS OR FINGERS. You will have serious electric Solvent may catch fire. You will have serious injury if shock if you touch electric your hands or fingers are Keep away from fire.
  • Page 23 SAFETY PRECAUTIONS Be sure to observe WARNING DO NOT DAMAGE POWER AND PERIODICALLY REMOVE DUST OTHER CORDS OR PLUGS. FROM POWER PLUG. Never damage, remake, bring close to heating appliances, bend forcibly, twist, pull, put heavy objects on, and bundle up. Damaged cord and plug may cause electric shock, Dust on the plug may result in fire caused by short circuit or fire.
  • Page 24 SAFETY PRECAUTIONS Be sure to observe CAUTION BE CAREFUL WITH DO NOT PLACE ANY IPA (ISOPROPYL AL- YOUR HANDS AND OBJECT AROUND COHOL) USE ONLY. FINGERS WHEN EMERGENCY STOP CLOSING THE BUTTONS. COVER. You will be unable to press a The corrosion damage to the button to stop the machine in hose may cause the machine to...
  • Page 25 SAFETY PRECAUTIONS Be sure to observe CAUTION DO NOT GIVE A TURN ON THE USE A JIG TO FIT AND SHOCK TO THE ELEC- POWER BEFORE REMOVE THE TRICAL EQUIPMENTS. SUPPLYING AIR. SPRINGS. There is a risk of an electric Your hands or fingers may be Your hands or fingers may be shock, leak or malfunction of...
  • Page 26 SAFETY PRECAUTIONS Be sure to observe CAUTION BE CAREFUL IN HAN- ONLY USE RECOM- DLING IPA (ISOPRO- MENDED CLEANING PYL ALCOHOL). SOLVENT. Isopropyl alcohol is harmful to Use of other cleaning solvents the human body. may corrode the hose, resulting in causing the machine to catch Wear the mask to avoid fire.
  • Page 27 Be sure to observe The labels for safety pasted on the product SP28P-DH (Danger labels) This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property.
  • Page 28 Be sure to observe The labels for safety pasted on the product SP28P-DH (Warning labels) This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property.
  • Page 29 Be sure to observe The labels for safety pasted on the product SP28P-D (Warning labels) This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property.
  • Page 30 Be sure to observe The labels for safety pasted on the product SP28P-DH (Warning labels) This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property.
  • Page 31 Be sure to observe The labels for safety pasted on the product SP28P-D (Warning labels) This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property.
  • Page 32 Be sure to observe The labels for safety pasted on the product SP28P-DH (Caution labels) This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property.
  • Page 33 This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property. Label part No. ∗ MPA-15A is the optional unit of SP28P-DH. Warning label indicated positions 1E4C-003E...
  • Page 34 Label part No. 0 1 J Q B Front side of warning label indicated positions (The explanation by using SP28P-DH illustration) 0 8 6 R A DON'T TOUCH THIS PART DANGER DANGER...
  • Page 35 Label part No. 0 1 J Q B Front side of warning label indicated positions (The explanation by using SP28P-DH illustration) 0 8 6 R A DON'T TOUCH THIS PART DANGER DANGER...
  • Page 36 Label part No. 0 1 J Q B Front side of warning label indicated positions (The explanation by using SP28P-DH illustration) ∗ Pasted label to WARNING WARNING WARNING the inside of the cover.
  • Page 37 Label part No. 0 1 J Q B Front side of warning label indicated positions (The explanation by using SP28P-DH illustration) ∗ Pasted label to WARNING WARNING WARNING the inside of the cover.
  • Page 38 This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property. feeder tables will have serious injury. Label part No. 0 1 J Q B Front side of warning label indicated positions (The explanation by using SP28P-DH illustration) CAUTION ONLY USE RECOMMENDED CLEANING SOLVENT...
  • Page 39 This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property. feeder tables will have serious injury. Label part No. 0 1 J Q B Front side of warning label indicated positions (The explanation by using SP28P-DH illustration) CAUTION ONLY USE RECOMMENDED CLEANING SOLVENT...
  • Page 40 Label part No. 0 1 J Q B ∗ MPA-15AU is the optional unit of SP28P-DHU. Front side of warning label indicated positions WARNING (When opening the door, ELECTRIC you can see another label here.)
  • Page 41 SAFETY PRECAUTIONS Be sure to observe About Interlock About Safety Cover Interlock 1. Basic feature of safety cover interlock Before starting regular automatic production on this machine, close all safety covers. Since a screen displays the message prompting you to supply a member when it needs to be supplied, open the corresponding cover according to the member to be supplied and then conduct the work.
  • Page 42 IDENTITY PLATE AND CAUTION LABEL Both an identity plate and a caution label for this product are attached to the machine. Operate and maintain the machine according to the instructions on the label. ∗1 : Nameplates on X-Y table are for maintaining machine’s accuracy. Recognition Unit Do not move the unit by holding the Lodacell.
  • Page 43 CLEANING SOLVENT FOR WET CLEANING Ethyl alcohol 96% Recommended rate of mixed cleaning solvent : IPA (Isopropyl alcohol) 4% Considering cleaning results, costs, availability, etc., IPA is recommended. (However, handle IPA with great care because it is flammable.) Even if the IPA concentration is diluted to 4% by ethyl alcohol, the successful cleaning result can still be obtained.
  • Page 44 ABOUT BLOWER FILTER Replacement timing of blower filter The blower filter should be replaced every 3000 hours; however, the replacement timing depends largely on the installation environment and operational status of the printer. Clogging of blower filter If it is used as the board-vacuum source, the blower filter gets clogged early. Cause of the failure of blower If it is operating with the filter clogged, a temperature increase inside the blower will cause damage to bearings and the like, resulting in the failure of the blower.
  • Page 45 HANDLING FLOPPY DISK Data for this machine, basically managed by PT, is saved to and loaded from a floppy disk on the machine. This section describes the protection and handling of such floppy disks. NOTICE This machine can use only 3.5-inch 2DD floppy disks for storing data. 2HD disks cannot be used.
  • Page 46 HANDLING FLOPPY DISK Precautions for Handling Disks CAUTION OBSERVE THE FOLLOWING ITEMS WHEN HANDLING FLOPPY DISKS. Floppy disks and the data in them can be destroyed. M37E Do not bring a magnet close to the Do not attach a new label over an old one. disk.
  • Page 47 SERIAL PLATE The serial plate attached to this machine indicates the model name and produc- tion number. SP28P-DH SP28-DH KXF-1E4C 1E4C-AB00 Actual numbers are shown on the plate instead of ∗. SP28P-DHU SP28-DHU KXF-1F4C 1E4C-AB00 Actual numbers are shown on the plate instead of ∗.
  • Page 48 SERIAL PLATE SP28P-D SP28-D KXF-1B4C 1B4C-AB03 Actual numbers are shown on the plate instead of ∗. SP28P-DU SP28-DU KXF-1D4C 1D4C-AC00 Actual numbers are shown on the plate instead of ∗. Page 34 1E4C-E-XXA00-A04-02...
  • Page 49 SERIAL PLATE Temperature Control Unit (MPA-15A) MPA-15 KXF-10TC 1E4C-003E Actual numbers are shown on the plate instead of ∗. Temperature Control Unit (MPA-15AU) MPA-15U KXF-11TC 1E4C-003E Actual numbers are shown on the plate instead of ∗. 1E4C-E-XXA00-A04-02 Page 35...
  • Page 50 DISPOSING OF THE AIR SPRING This equipment uses the air spring to open/close covers. It is very dangerous to dispose of it as it is, because high-pressure air is sealed into it. Before disposing of it, be sure to bleed it of the air. Position to use the air spring Bolt with hexagonal hole Air spring...
  • Page 51 HOW TO SEE DESCRIPTION FOR OPERATION The description depends on each page, but the basic structure is as follows. Title 1-1-1 Starting Production 1. Press Actual operation Production • “Return to origin” for all axes are carried out. Operating step number Supplementary description MARKS USED IN THIS MANUAL In this manual, following marks are used for description.
  • Page 52 HOW TO SEE DESCRIPTION FOR OPERATION NOTICE This manual is created for SP28P-DH, SP28P-DHU, SP28P-D and SP28P-DU. Therefore it mainly uses the illustrations and screens of SP28P-DH for description. External view Features SP28P-DH Standard specification 1E4C-AA00 1E4C-AB00 Front view Rear view...
  • Page 53 Chapter GENERAL DESCRIPTION General description SP28 is developed on the basis of the concept, “high-quality and high-productivity screen printer”. In addition to the “full-floating printing method”, “new acceleration control” and “hyper- cleaning” which are the achievements SP22 has, adopting the newly-developed high- speed printing method “Thomas”...

  • Page 54: Names And Mechanism Of Each Unit

    Names and Mechanism of Each Unit All illustrations are descrebed by using those of the SP28P-DH. External view [Front view] Status indicator (3-color indicator light) Front panel Front safety cover Center safety cover Control box (Inside the cover) 1E4C-AA00 Power supply switch...
  • Page 55 Emergency stop button START STOP UNLOCK STEP LIGHT ON SELECT LIGHT ON The SP28P-D/DU KEY LOCK KEY LOCK BACK LIGHT OFF BACK LIGHT OFF does not have this SERVO OFF ( ) ON ( switch. (Inside the cover)
  • Page 56 Names and Mechanism of Each Unit Main units (Front view 1/2) Squeegee head Recognition unit & Squeegee driving unit This unit prints boards. The recognition unit recognizes the exchanged mask and the board recogni- tion marks to correct the board position. The squeegee driving unit drives squee- gee.
  • Page 57 Names and Mechanism of Each Unit Main units (Front view 2/2) Board flattening unit (option) This unit prevents the board warp by pressing down the board when it is clamped. 1B4C-180HC0AA00 Conveyor (Left/Right) This conveyor transports boards in from the previous process and out to the next process.
  • Page 58 This light indicates the state of this machine. If any trouble occurs during operation, it warns you by the buzzer. Orange (Red) Clear (Yellow) Green (Green) The color in the parentheses is for SP28P-D/DH. c i t y l l o l l n i l •...

  • Page 59: Production Process

    Production Process This section describes the production mechanism in due order. . Board is transported from the previ- Transporting board in ous process to the conveyor (left). • The board transported in from the previous process . It is transported from the conveyor is set in the board holder and the machine is ready for printing.
  • Page 60 Production Process . Board holder connects with the clean- Cleaning mask ing unit, and moves to the cleaning position. • Solder on the back of mask is removed. . Vacuum nozzle rises up, and cleans the mask. Mask . The board holder moves to the standby position of the cleaning unit, and it separates.

  • Page 61: Equipment Specification

    Equipment Specification 1-3-1 Machine Specification (For Both DH/DHU and D/DH) : . x a l i c i l c i l . y l c i l c t i t i s e l l t l u x i f ±...

  • Page 62: Dead Space

    1-3-2 Dead Space Board Fixed side Board transport space 1E4C-001E ∗ As for the line specification, the value is different. 1-3-3 Outer Dimensions [SP28P-DH/D] [SP28P-DHU/DU] ∗ As for the line specification, the value is different. 1E4C-050E 1E4C-029E Page 1-10 1E4C-E-OMA01-A02-00...

  • Page 63: Available Board Specification

    Available Board Specification Item Specification Carrying direction Board size 50 ≤ L ≤ 460 50 ≤ W ≤ 360 0.5 ≤ T ≤ 4.0 Max.: 460 (L) x 360 (W) W (width) mm Min. : 50 (L) x 50 (W) L (length) mm T (Thickness) mm 1B4C-002E...
  • Page 64 = MEMO = 1E4C-E-OMA01-A02-01 Page 1-12...
  • Page 65 Chapter BASIC OPERATION Basic operation This chapter describes the basic operation of this machine. This includes how to operate the operating panel and touch panel. You can choose an item by pressing its icon or button on the screen. 3Y3C-EOp-Main-001 1E4C-E-OMA02-A01-01 Page 2-1...

  • Page 66: Operating Panel

    Operating Panel This section describes the operational areas of this machine and its basic operation. For SP28P-DH/DHU Emergency Stop Button (2 in ALL) Operating Panel START STOP UNLOCK STEP LIGHT ON SELECT KEY LOCK BACK LIGHT OFF SERVO OFF (...
  • Page 67 Operating Panel For SP28P-D/DU Operating Panel Emergency Stop Button (2 in ALL) STOP START UNLOCK STEP LIGHT ON SELECT KEY LOCK KEY LOCK BACK LIGHT OFF BACK LIGHT OFF SERVO OFF ( ) ON ( Rear Side 1D4C-818E 1D4C-809E START...

  • Page 68: Touch Panel

    Touch Panel This machine is operated by using the touch panel and operating panel. This section describes the basic operation of touch panel. 2-2-1 Touch Panel Configuration Touch panel configuration is as follows. a) Upper function keys These are currently not used. They perform no function if pressed.

  • Page 69: Function Keys

    Touch Panel 2-2-2 Function Keys The lower function keys are allotted the following functions. When you press the key, it functions. Screen print Language selection Tree jump Help Superimposition Buzzer stop Return key t i s → l l u →...
  • Page 70 Touch Panel Tree jump This key is used to jump from the current screen to another screen immediately. . Press • The menu tree screen is displayed. 193C-EOp-PrIs-001 ∗ Pressing at any screen displays the menu tree screen. Help This key is used to display an explanation or operation instruction of a function. .

  • Page 71: Switch Types And How To Operate

    Touch Panel 2-2-3 Switch Types and How to Operate You can operate this machine mostly by pressing a switch on the screen softly. Selection switches • Choosing an item 1) Press the item you want to choose. The screen of the chosen item is displayed. Main menu icons belong to selection switches.
  • Page 72 Touch Panel Display-changing switches Changing display When you press this switch, display is changed. Paper feed Unused 1B4C-EEn-MaMc-003 Paper feed 1B4C-EEn-DmBt-001 Arrow switches Page turning switches ------- (Vertical direction) Page of displayed screen is turned. (Horizontal direction) Move switches ------- Cursor moves in the direction of the arrow.

  • Page 73: Messages

    Touch Panel 2-2-4 Messages Messages to operators are displayed inside message boxes. Message Message icons The following icons are at the head of messages to show the type of message. o l l ) ! ( ) ! ( o l l 1B4C-006TE 1E4C-E-OMA02-A01-01 Page 2-9...

  • Page 74: Main Menu

    Main Menu NOTICE On this machine, you are free to change the menu configuration of the operator mode. 3-5-6 Customizing Operator Mode) Main menu is the initial screen for each operation. It is classified into two modes: operator mode and engineer mode. The menu configuration that is displayed varies according to the mode.
  • Page 75 Main Menu Operator c t i Engineer e l i Power off c i t Production Product config c i t Performance info y f i Data modify e l i File managment ) . l Machine parameter Machine adjust Machine config 1E4C-004TE...

  • Page 76: Engineer Mode

    Engineer Mode 2-4-1 How to Enter Engineer Mode ∗ To enter engineer mode, the password is required. Set the password if you have not set it. 2-4-2 How to Change Password) . Press Engineer • Password input screen is displayed. .

  • Page 77: How To Change Password

    Engineer Mode 2-4-2 How to Change Password ∗ To change (set) the password, you need the key floppy disk for changing password. . Insert the key floppy disk for chang- ing password into the floppy disk drive. . Press on the main menu in the Engineer operator mode.
  • Page 78 = MEMO = 1E4C-E-OMA02-A01-01 Page 2-14...

  • Page 79: Creating Board Data

    Chapter FUNCTIONS Functions • This chapter describes each function that can be chosen from the main menu as follows. Chapter 4 DAILY PRODUCTION The following are described in this chapter. 3-2 Production Setting 3-3 Production Information 3-4 Machine Adjustment 3-5 Machine Settings Refer to the Maintenance Manual.

  • Page 80: Preparation For Production

    Menu Configuration 3-1-1 Operator Mode Operator Production Performance Prod conf info DAILY PRODUCTION Chapter 4 Describes starting daily production. Squeegee Open/Close 3-2-1 Describes checking squeegee motion. Board Transport 3-2-2 Describes checking board transport motion. Mask Cleaning 3-2-3 Describes checking cleaning motion.

  • Page 81: Printing Condition Data

    Menu Configuration 3-1-2 Engineer Mode Engineer Machine File Data modify parameter managment Creating Board Data Describes setting board data. Creating Board Recognition Data Describes setting board recognition coordinates. Board Positioning Data Main operation Chapter 6 Describes setting the condi- Describes loading/saving production data.

  • Page 82: Recognition Device

    Menu Configuration Machine Machine adjust config Returning to Origin 3-4-1 Describes returning all axes to their origins. Switch for Adjustment 3-5-1 Describes setting the conditions 3-4-2 Width Adjustment for the motions for adjustment. Describes adjusting the width of conveyor. 3-5-2 Setting Time Describes setting the time of 3-4-3...

  • Page 83: Production Settings

    Production Settings This is used for setting requirement for production and to check the motion. 1. Press on the main menu. Product config • “Production config menu” is displayed. ∗ Pressing a function switch displays its setting screen. 3-2-1 Squeegee Open/Close This is used to open and close the squeegee.

  • Page 84: Board Transport

    Production Settings 3-2-2 Board Transport This is used to perform transporting board in, transporting it to the board holder and transporting it out to the next process. The location of the board on the conveyor is displayed in green during the transfer. While it is being transported, its image at the end position is blinking.

  • Page 85: Mask Cleaning

    Production Settings 3-2-3 Mask Cleaning When you choose this on “Production config menu”, the cleaning unit is connected with the board holder. This is used to clean the mask. UNLOCK + Cleaning 1 round Cleans the back of mask by moving the mask cleaning unit back and forth once.

  • Page 86: Production Schedule Count

    Production Settings 3-2-5 Production Schedule Count When the scheduled count of boards has been produced, the production will be finished. The function can be used on a line, because the production end signal can be sent when the down- stream machines are our machines. Production schedule Select whether to use this function.

  • Page 87: Preparation For Production

    Production Settings 3-2-6 Preparation for Production A series of operations can be performed interactively by using this function. You can also decide whether to perform each operation. UNLOCK + Product preparation The production preparation starts. Operation items setting You can perform the setting for each operation item.
  • Page 88 Production Settings Pressing Product preparation displays the following message. The message changes according to the contents of the production preparation setting. When Starting the Support Exchanging UNLOCK + Run Proceeds to the next operation process. Quit Interrupts the production preparation. Skip 1E4C-EOp-Pc-004 Skips to the next operation process without...
  • Page 89 Production Settings When the Counter Reset Is ON Displays the screen to set the production schedule count. Choose this when not changing the production schedule. When choosing Yes above Reference production report Pressing Run while this is highlighted resets the production management information. Paste count Pressing Run while this is highlighted resets the paste count.

  • Page 90: Production Information

    Production Information Various running states of production are displayed. 1. Press on the main menu. Product config • The production information screen is displayed. ∗ Pressing a key displays its information. 3-3-1 Run Information The count of produced boards and blocks and run time breakdowns are displayed. ∗...

  • Page 91: Stop Information

    Production Information 3-3-2 Stop Information This information is displayed for each factor that made the machine stop during production. Spe- cific reasons for stops can also be displayed by time. ∗ If not reset, these numeric values will continue to accumulate irrespective of switchover of board types.

  • Page 92: Counter Information

    Production Information 3-3-3 Counter Information Mask cleaning count and solder dispensing count are displayed. ∗ Only when the solder autodispense unit (option) has been installed, “No. of solder supplies” (solder dispensing count) is displayed. Qty. of PCB’s printed The number of printed boards No.

  • Page 93: Reset

    Production Information 3-3-5 Reset This is used to reset production information. Select the information to reset. Press Run . ∗ More than one key can be selected at a time. To cancel a selected key, press it again. Page 3-15 1E4C-E-OMA03-A01-01...

  • Page 94: Machine Adjustment

    Machine Adjustment This is used to check the motion and correct the recognition data. ∗ On the main menu (default state) in operator mode, this function cannot be selected. . Press on the main menu. Product config • “Machine Adjustment” menu is displayed. 3-4-1 Returning to Origin This is used to return all the axes to their origins.

  • Page 95: Width Adjustment

    Machine Adjustment 3-4-2 Width Adjustment This is used to adjust the width of conveyor according to the production board data or the board data set optionally. Prd data PCB W Sets the board width of production board data. When setting the board width optionally, enter it with the numeric keys.

  • Page 96: Board Transport

    Machine Adjustment 3-4-3 Board Transport This is used to check the state of the board being transported between each conveyor and move it to the different positions. Image of conveyor UNLOCK + Carry in Transports the board in from the previous process to the conveyor (left).

  • Page 97: Board Recognition

    Machine Adjustment 3-4-4 Board Recognition This is used to correct board recognition points through board recognition. ∗ This will operate when the board recognition function switch is enabled. UNLOCK + PCB recog Executes board recognition using the produc- tion data. •...

  • Page 98: Printing Motion

    Machine Adjustment 3-4-5 Printing Motion On the “Print operation” menu, you can check the motion at each printing step, such as the up-and- down motion of squeegee, 1-cycle printing, the up-and-down motion of lift and so on. ∗ Even when the board is not on the center conveyor (board holder), each motion is available. However, when using this menu while solder is on the mask, be careful if a board is present.

  • Page 99: Mask Cleaning

    Machine Adjustment 3-4-6 Mask Cleaning This is used to check the process of mask cleaning motion. ∗ This will operate when the automatic solder cleaning function switch is enabled. UNLOCK + One way cleaning Cleans the back of the mask by moving the mask cleaning unit back and forth once.

  • Page 100: Solder Dispensing

    Machine Adjustment 3-4-8 Solder Dispensing This is used to check the motion of the solder dispensing unit and to replace the cartridge. ∗ This will operate when the solder autodispensing function switch is enabled. UNLOCK + Squeegee ↑ Raises the squeegee. UNLOCK + Squeegee ↓...

  • Page 101: Trial Printing

    Machine Adjustment 3-4-9 Trial Printing This is used to check the motions from transporting the board in until printing and transporting it out. Depending on the state of the solder, the printing precision may deteriorate (when the viscosity of the solder is low because it has not been kneaded enough.) Through the solder break-in printing and printing state check, you can expect the precise printing with little unevenness in printing precision.
  • Page 102 Machine Adjustment Printing state check Performs the successive motions from trans- porting the board in until mask cleaning by UNLOCK START → pressing The time to be taken for the printing of 1 cycle is displayed. (0.1 second unit) The time to be taken for 1 cycle cleaning is displayed.

  • Page 103: Squeegee Open/Close

    Machine Adjustment 3-4-10 Squeegee Open/Close 3-2-1 Squeegee Open/Close 3-4-11 Input Check All the input addresses the machine uses are sampled every other second, and their states are displayed in bits. List display ∗ The states of the input addresses the machine uses are displayed with names for each bit.

  • Page 104: Output Check

    Machine Adjustment 3-4-12 Output Check This is used to check the states of the valves which are used frequently in adjustment and check each motion by working each of them individually. Call by No Displays the address that includes the speci- fied No.

  • Page 105: Machine Settings

    Machine Settings This is used to set the state of this machine that is independent of the production data. . Press on the main menu. Machine config • “Machine configuration menu” is displayed. 3-5-1 Switches for Adjustment You can change the conditions of production motion for adjustment temporarily. Normally, all the items are ON except Simulate mode .

  • Page 106: Setting Time

    Machine Settings 3-5-2 Setting Time This is used to set the time of the machine. Change the numeric value of the year, month, day, hour and minute as needed with , and press Set . The current time is changed. : Forwards the time.

  • Page 107: Feedback Range

    Machine Settings 3-5-4 Feedback Range The condition values for feedback range are displayed all together. You can check and correct them. • The printing state is checked by comparing the area of mask aperture with the one having printed solder. Set the judgment reference for that for each point.

  • Page 108: Customizing Operator Mode

    Machine Settings 3-5-6 Customizing Operator Mode Operator mode can be customized so that you can use the functions of data modification, file operation, machine parameters, machine adjustment and machine settings in this mode. ∗ Even when you have set the machine settings so that it will be available in operator mode, operator mode cannot be customized while in operator mode.
  • Page 109 Chapter DAILY PRODUCTION Safety during production • Do not put hands into this machine while it is running. This machine is considered running in the following states. 1. While this machine is actually running 2. During a stop to wait for a board 3.

  • Page 110: Production Work Flow

    Production Work Flow This section describes an operator’s work for production. ∗ Entrust the operations inside to engineer. Preparations • Start-up inspection ( 4-2 Before Starting Production) Starting up this machine Preparation 4-3-1 Starting up this Machine) • Turn on the power supply switch to start up this machine.

  • Page 111: Before Starting Production

    Before Starting Production This section describes the work that should be performed before starting up this machine. 4-2-1 Start-up Inspection Before starting operation, check the following points. Are emergency stop buttons reset? Are there any foreign objects on conveyors or (x 2) board positioning lift? SAFETY...

  • Page 112: Checking Air Pressure

    Before Starting Production 4-2-2 Checking Air Pressure Make sure the pressure gauge Unlock the valve. of MR unit shows 0.49 MPa or above. Adjust the air pressure. ∗ Make sure the lever is ON. ∗ If air pressure is improper, turn the Lock the valve.

  • Page 113: Starting Production

    Starting Production 4-3-1 Starting up this Machine Start up this machine in the following order. NOTICE Before starting production, check the positions of emer- gency stop buttons and how to use them. SAFETY PRECAUTIONS) • When this machine is in abnormal condition, press this button immediately.

  • Page 114: Production

    Starting Production 4-3-2 Production . Press on the main menu. Production . Make sure the servo switch is ON, START UNLOCK START STOP UNLOCK → then press STEP LIGHT ON SELECT • The steps from the self-diagnosis ( 4-3-3) to returning to origin ( 4-3-4) are per- KEY LOCK BACK LIGHT OFF...

  • Page 115: Self-Diagnosis

    Starting Production 4-3-3 Self-diagnosis Self-diagnosis screen is displayed for a moment. While the following screen is displayed, the state of machine is checked automatically. • When the state is normal, “Return to origin” screen is displayed. If any trouble is detected during a self-diagnosis, the following screen is displayed.

  • Page 116: Returning To Origin

    Starting Production 4-3-4 Returning to Origin Before starting production or printing, each axis returns to its origin. All the axes return to their origins. • “Complete” is displayed for the axes returned to their origins. Page 4-8 1E4C-E-OMA04-A01-00...

  • Page 117: During Production

    During Production Basic production information and state of operation are displayed. • Production ( 3-3-1 Run Informa- tion) The number of produced boards. • Operating rate ( 3-3-1 Run Infor- mation) Operating rate of this machine. • Cycle time Shows the time from when the board is trans- ported to the board holder until the next board is transported to the board holder after printing.

  • Page 118: Production Stop

    Production Stop WARNING DO NOT PLACE YOUR HANDS OR BODY INSIDE ACTIVE PART OF THE MA- CHINE WHEN IT IS IN A SINGLE STOP OR CYCLE STOP CONDITION. The machine has been stopped only temporarily. You may be injured if the sensors are actuated and the machine moves unexpectedly.
  • Page 119 Production Stop Cycle stop (For stopping production after printing the current board) . Press Cycle stop . • After the current board has been printed, production stops. And “Cycle stop” screen is displayed. ∗ Pressing Cycle stop again before stop cancels it.

  • Page 120: Functions During Production Stop

    Production Stop 4-5-2 Functions during Production Stop Operator mode Engineer mode Performance info Displays in-depth information about production. ( 3-3 Production Information) Data modify (When this is set “Use” in the operator customizing, it is displayed also in operator mode.) Used to modify production data.

  • Page 121: Completion Of Production

    Completion of Production When the front stocker sends out the last board in the set production count, the stocker transmits the production end signal to the next process (e.g. adhesive dispenser, etc.). When this machine gets the signal, it automatically enters a state of production completion after producing the last board.

  • Page 122: Production End Function By Board Count Set

    Completion of Production 4-6-1 Production End Function by Board Count Set Not only when the stocker sends the signal but also when the scheduled count of boards has been produced, the production will be finished. This function can be used on a line; because the production end signal can be sent when the downstream machines are made by us.
  • Page 123 Chapter SETTING PRODUCTION MATERIALS Supplying production materials This chapter describes how to supply production materials such as setting the mask, supplying solder, supplying cleaning paper and so on. 1B4C-011P 1B4C-003P 1B4C-406P 1E4C-E-OMA05-A01-00 Page 5-1...
  • Page 124 How to Set Mask Procedure for SP28P-DH/DHU • Set the mask that fits the board. • Adjust the mask holder guide width and the reference block position to fit the mask correctly. Turn OFF the servo switch. SERVO OFF ( ) ON ( Open the front safety cover.

  • Page 125: Mask Recognition Teaching

    How to Set Mask . Rotate the mechanical valve for mask frame holder clockwise. . Close the front safety cover. 1B4C-002P SERVO . Turn ON the servo switch. OFF ( ) ON ( . Press on the main menu. Data modify •...
  • Page 126 How to Set Mask Procedure for SP28P-D/DU • Set the mask that fits the board. Turn OFF the servo switch. SERVO OFF ( ) ON ( Open the front safety cover. Rotate the mechanical valve for mask frame holder counterclockwise.
  • Page 127 How to Set Mask . Close the front safety cover. SERVO ) ON ( OFF ( . Turn ON the servo switch. . Press on the main menu. Data modify • The “Data modify” menu is displayed. . Press Prod data teach . •...

  • Page 128: How To Change Squeegees And Adjust The Angle

    How to Change Squeegees and Adjust the Angle 5-2-1 How to Change Squeegees This section describes how to change squeegees according to printing conditions data. Turn ON the servo switch. SERVO OFF ( ) ON ( Press on the main menu. Machine adjust •...
  • Page 129 How to Change Squeegees and Adjust the Angle Turn OFF the servo switch. SERVO OFF ( ) ON ( Open the front safety cover. Knob Loosen the knob, then remove the squeegees. ∗ Remove F and R squeegees. F squeegee R squeegee 1B4C-007P F squeegee side...
  • Page 130 How to Change Squeegees and Adjust the Angle Close the front safety cover. SERVO OFF ( ) ON ( Turn ON the servo switch. UNLOCK Press + SQ. close . • The squeegee closes. . Press • “Machine adjustment menu” screen is dis- played.
  • Page 131 How to Change Squeegees and Adjust the Angle How to Replace the Squeegee (Urethane Section) This part describes how to replace the squeegee (the urethane section). The replacement timing varies according to usage conditions; therefore, it should be replaced before bad printing due to a worn squeegee occurs.

  • Page 132: Adjusting The Squeegee Angle

    How to Change Squeegees and Adjust the Angle 5-2-2 Adjusting the Squeegee Angle This part describes how to adjust the squeegee angle according to the print conditions data. Turn ON the servo switch. SERVO OFF ( ) ON ( Press on the main menu.
  • Page 133 How to Change Squeegees and Adjust the Angle Turn OFF the servo switch. SERVO OFF ( ) ON ( Open the front safety cover. Fixing cap screw Knob Loosen a cap screw with an Allen wrench, and then turn a knob viewing the on-screen squeegee angle to adjust the angle.
  • Page 134 Procedures for Using Advanced Squeegees (Option) 5-3-1 Assembling Squeegees . Loosen the M4 bolts of the squeegee holder, and attach the squeegee. ∗ Positioning will be easy when you press the squeegee, plate, and pressing plate against edge with the squeegee holder turned upside down.
  • Page 135 Procedures for Using Advanced Squeegees (Option) . Insert the bracket to the groove of the squeegee. ∗ It will easily be set when you press the bracket on the squeegee face with your finger. ∗ These right-left symmetrical blocks should be set as shown below.
  • Page 136 Procedures for Using Advanced Squeegees (Option) . Set the mask. 1D3C-052P . Press on the Main menu screen. Machine adjust • The Machine adjustment menu screen is displayed. UNLOCK . Press + Print operation on the Machine adjustment menu screen. •...
  • Page 137 Procedures for Using Advanced Squeegees (Option) . Adjust the sensor positions, and align the height of the right and left one. ∗ Make sure that the operation indicating lamp of the sensor amplifier located at the left of the head cover lights up as follows. Green Light entered (Without solder)

  • Page 138: Preparation For Production

    Procedures for Using Advanced Squeegees (Option) 5-3-2 Preparation for Production . Press on the Main menu Data modify screen. • The Data modify screen is displayed. . Press Print cond data . . Press Advanced in the Squeegee Kind field. ∗...
  • Page 139 Procedures for Using Advanced Squeegees (Option) UNLOCK . By pressing Squeegee open (Squeegee exchange) , open the squeegee head. 1D3C-JEn-MaSo-001 . Adjust the width of the solder-leakage preventing blocks. ∗ The space between the blocks should be a little wider than the board width. (See the following figure for reference.) ∗...

  • Page 140: How To Supply Solder

    How to Supply Solder Before starting production, check the printing direction of the squeegee, then put the solder quan- tity as specified by an engineer onto the mask by using a spatula, etc. ∗ If solder is left out unattended for hours, it can dry up and becomes unusable. So, supply solder just before starting production.
  • Page 141 How to Supply Solder . Press Counter reset . • “Counter reset” screen is displayed. . Press Reset of the past count. • The paste count is reset. . Press • “Cycle stop” screen is displayed. 193C-EOp-PcCr-002 . Turn ON the servo switch. SERVO OFF ( ) ON (...

  • Page 142: When Solder Autodispensing Is Enabled

    How to Supply Solder 5-4-2 When Solder Autodispensing Is Enabled When the solder autodispensing unit (option) has been installed, enable the solder autodispensing function in function switches. When it is enabled, the holder sensor of the solder autodispensing unit checks the quantity of solder in the syringe.
  • Page 143 How to Supply Solder Remove the cap of the syringe. 1B4C-052E . Replace the cartridge. ∗ Remove the used cartridge from the syringe and insert a new one. Cartridge 1B4C-053E . Fit the cap of the syringe. Insert the syringe into the holder. ∗...
  • Page 144 How to Supply Solder Close the front safety cover. SERVO OFF ( ) ON ( Turn ON the servo switch. START UNLOCK → → → → → . Press on the operating START STOP UNLOCK panel. STEP LIGHT ON SELECT •...

  • Page 145: How To Supply Cleaning Paper

    How to Supply Cleaning Paper When the cleaning paper runs out, the following screen is displayed with a buzzer and this machine comes to a cycle stop. Press • The buzzer stops. 1E4C-EOp-PrIs-002 Turn OFF the servo switch. SERVO OFF ( ) ON ( .
  • Page 146 How to Supply Cleaning Paper Remove the paper tubes of paper roll. Move the paper tube of paper roll to the right. After making sure the flange separates from the projection on the left, remove the tube. (Remove both the tubes on the take-up side and the supply side.) ∗...
  • Page 147 How to Supply Cleaning Paper . Route the cleaning paper as shown Paper tube on the left, and then wind it around the paper tube on the take-up side two or three times. ∗ Before winding the cleaning paper, attach the end of it to the paper tube with masking tape, etc.

  • Page 148: How To Supply Cleaning Solvent

    How to Supply Cleaning Solvent When cleaning solvent is running short, the following screen is displayed with a buzzer and this machine comes to a cycle stop. Press • The buzzer stops. 193C-EOp-PrEr-001 Open the lid of the solvent tank, then supply solvent.
  • Page 149 Chapter FILE OPERATION File operation This chapter describes the production data file operation such as how to save cre- ated production data and how to load the production data saved in each device (PT, hard disk and floppy disk). When the following switches are displayed, the highlighted one is the cur- rently selected device.

  • Page 150: File Operation Of Pt

    File Operation of PT This section describes how to load the production data created in PT. ∗ The data in memory on the machine will be deleted. Save this data before loading new data. . Press File managment • The file operation screen is displayed. .
  • Page 151 File Operation of PT . Select the name of the data to be loaded. • The selected data name is highlighted. . Press Yes . • The message that shows data loading appears and the data is loaded. ∗ Pressing No stops data loading operation. •...

  • Page 152: File Operation Of Floppy Disk

    File Operation of Floppy Disk This section describes the file operation of floppy disk. . Press File managment • The file operation screen is displayed. . Insert the floppy disk into the floppy disk drive. . Press Floppy disk . •...

  • Page 153: How To Save Data

    File Operation of Floppy Disk 6-2-1 How to Save Data When using a floppy disk that has not been initialized, be sure to initialize it. ∗ One floppy disk can save only one program data. How to create and save new file .
  • Page 154 File Operation of Floppy Disk How to overwrite the data file in the floppy disk NOTICE When data is overwritten, it is saved under the same data name registered in the floppy disk. E.g.) When you overwrite the program data “CREATE” (in this machine) onto a floppy disk already containing the program data “Create-1”, the saved data will have the name “Create-1”.

  • Page 155: How To Load Data

    File Operation of Floppy Disk 6-2-2 How to Load Data This part describes how to load the production data in the floppy disk to the memory of this ma- chine. ∗ The data in memory on the machine will be deleted. Save this data before loading new data. .

  • Page 156: How To Initialize Floppy Disk

    File Operation of Floppy Disk 6-2-3 How to Initialize Floppy Disk When using new floppy disk, initialize it. The current data in the floppy disk will be deleted by initializing. . Press Sub opn . • The sub operation screen is displayed. .
  • Page 157 File Operation of Floppy Disk . Press Yes . ∗ Pressing No stops initializing operation. • The message indicating initializing appears and the floppy disk is initialized. . Press OK . 1E4C-E-OMA06-A01-01 Page 6-9...

  • Page 158: How To Load And Save Machine Parameters

    File Operation of Floppy Disk 6-2-4 How to Load and Save Machine Parameters This part describes how to load and save the machine parameters. How to load machine parameters This part describes how to load the machine parameters in the floppy disk to the memory of this machine.
  • Page 159 File Operation of Floppy Disk How to save machine parameters This part describes how to save the machine parameters in the memory of this machine into the floppy disk. . Press Sub opn . • The sub operation screen is displayed. .

  • Page 160: How To Load Coordinates Data

    File Operation of Floppy Disk 6-2-5 How to Load Coordinates Data This part describes how to load only the coordinates data of the production data in the floppy disk to the memory of this machine. ∗ This function cannot be used on the SP. .

  • Page 161: How To Load Recognition Data

    File Operation of Floppy Disk 6-2-6 How to Load Recognition Data This part describes how to load only the recognition data of the production data in the floppy disk to the memory of this machine. . Press Sub opn . •...

  • Page 162: How To Delete Data

    File Operation of Floppy Disk 6-2-7 How to Delete Data This part describes how to delete the production data in the floppy disk. ∗ The machine parameters will not be deleted. . Press Sub opn . • The sub operation screen appears. .

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